CN212838145U - Engine air inlet preheating system - Google Patents
Engine air inlet preheating system Download PDFInfo
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- CN212838145U CN212838145U CN202021198271.XU CN202021198271U CN212838145U CN 212838145 U CN212838145 U CN 212838145U CN 202021198271 U CN202021198271 U CN 202021198271U CN 212838145 U CN212838145 U CN 212838145U
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Abstract
The utility model discloses an engine air inlet preheating system, which comprises a controller, an air heating device and a pipeline communicated with the air inlet of an engine, wherein the outside air is heated by the air heating device and then is input into the air inlet pipe of the engine through the pipeline, the air heating device is electrically connected with the controller, and the controller is connected with a storage battery on a vehicle to realize power supply; the preheating method mainly comprises three steps of combustor operation, heat exchanger operation and engine air inlet preheating. The utility model discloses structural configuration is reasonable, and the pipe connection is smooth and easy, and the design of heat exchanger has realized that the high efficiency that the engine admitted air preheats, has promoted the interior compression of cylinder when the engine cold start and has ended the temperature.
Description
Technical Field
The utility model relates to an automobile power system technical field especially relates to an engine system of preheating of admitting air.
Background
When the engine is started, the compressed gas in the cylinder must reach the ignition temperature of fuel oil, so that the engine can be started smoothly. In extremely cold areas, the air temperature in the cylinder is extremely low, if auxiliary heating measures are not adopted, the temperature of the compressed engine in the cylinder cannot meet the requirement, and in addition, the low temperature causes the power shortage of the storage battery, so that the engine is more difficult to start. At present, most of common measures for improving the cold start of the engine are to add a preheating plug in a cylinder, an air inlet preheating resistance wire and the like. However, the air inlet preheating resistance wire is low in heating power due to the fact that the storage battery is insufficient in power, the contact area of the air inlet preheating resistance wire and air is small, and the air inlet temperature is difficult to be improved in a short time to meet the starting requirement. Therefore, the preheating device of the air inlet system is adopted, the air inlet temperature can be quickly raised, and the engine can be smoothly started in an extremely cold area.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an engine system of preheating of admitting air, before the engine start, preheating device that admits air passes through the burning fuel, utilizes burning flame and high temperature exhaust heat to provide large-traffic hot-air for the engine through the heat exchanger, realizes increasing air temperature by a wide margin when the low temperature, promotes the end temperature of in-cylinder compression then, provides the condition for the gas mixture can burn smoothly.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model relates to an engine advances air preheating system, including controller, air heating device and with the engine pipeline that admits air the intercommunication, the outside air process air heating device inputs high temperature air to the engine intake pipe through the pipeline after heaing up in, air heating device with the controller electricity is connected, the battery on controller and the vehicle links to each other and realizes the power supply.
Preferably, the air heating device is of a split structure and comprises a combustor, a controller, a heat exchanger and a connecting pipeline, the combustor is electrically connected with the controller, an air outlet of the combustor is communicated with the heat exchanger through a pipeline, and the heat exchanger is connected with an engine air inlet pipe through a heat exchanger air outlet pipe.
Preferably, the combustor is provided with a power line, an air inlet, an air outlet and an oil pipe, the other end of the power line is connected with a storage battery on the vehicle to realize power supply, the air inlet is connected with an air filter on the vehicle through a pipeline, the other end of the oil pipe is connected with an engine oil tank on the vehicle, and the air outlet is connected with an inner cavity air inlet of the heat exchanger through a pipeline.
Preferably, the heat exchanger is provided with a heat exchanger air inlet pipe and an air outlet, one end of the heat exchanger air inlet pipe is communicated with an air inlet of the heat exchanger, the other end of the heat exchanger air inlet pipe is communicated with a fan, and the air inlet of the fan is connected with an air filter on the vehicle through a pipeline.
Preferably, the heat exchanger is of a double-cavity structure and comprises an inner cavity and an outer cavity, an air inlet of the inner cavity is connected with an air outlet of the combustor through a pipeline, an air outlet of the inner cavity is communicated with outside air, an air inlet of the outer cavity is connected with an air inlet pipe of the heat exchanger, and an air outlet of the outer cavity is connected with an air inlet pipe of the engine through an air outlet pipe of the heat exchanger.
Preferably, an air cleaner is connected to the engine intake pipe (during a period before the engine is not started, high-temperature gas enters the air cleaner through the engine intake pipe and is discharged through an air inlet of the air cleaner.
Preferably, the air heating device is of an integral structure and comprises a burner, a hearth, a gas cavity and a connecting pipeline, wherein one end of the burner is provided with a power line, an air inlet and an oil pipe, the other end of the power line is connected with a storage battery on a vehicle to realize power supply, the air inlet is connected with an air filter on the vehicle through a pipeline, the other end of the oil pipe is connected with an oil tank on the vehicle, the other end of the burner extends into the hearth, and the gas cavity is wrapped outside the hearth; an exhaust port is arranged on the hearth and is communicated with the outside air; the air filter is characterized in that a heat exchanger air inlet pipe is arranged on the air cavity, the other end of the heat exchanger air inlet pipe is communicated with a fan, an air inlet of the fan is connected with an air filter on a vehicle through a pipeline, and an outlet end of the air cavity is connected with an engine air inlet pipe through a heat exchanger air outlet pipe.
Compared with the prior art, the utility model discloses a beneficial technological effect:
the utility model discloses the engine advances air preheating system has at first realized through the design of combustor and heat exchanger that cold air changes into a process of high temperature heat source, can heat up the cold air below-40 ℃ to 100 ~ 150 ℃, realizes that the high efficiency that the engine admits air preheats, promotes the inlet air temperature rapidly, and then improves the interior compression of jar and has ended the temperature, makes the engine start smoothly under harsh low temperature condition. In addition, when cold air enters, the cold air is filtered through an air filter on the vehicle, so that the cleanliness is higher, the working environment of the equipment is maintained more conveniently, and the service life of the equipment is prolonged; furthermore, compared with the prior art, the conventional intake air preheating mostly adopts an intake grille to heat the intake air, and has the defects of limited grille heat surface area, low heating power, less total amount of heated air and difficulty in meeting the air amount required by the engine during starting. The tradition adopts flame to preheat air intake system, and its shortcoming is, and combustion exhaust directly gets into the intake pipe for the air intake total amount is occupied on the one hand for oxygen is not enough in the gas mixture of entering cylinder, and on the other hand contains a large amount of vapor in the combustion exhaust, under the extreme low temperature, can condense into water and get into the cylinder, dilutes jar wall machine oil. And the utility model discloses a preheating device, what get into the engine intake pipe is 100 ~ 150 ℃ hot-air, and the flow can be according to the engine displacement adjustment, the air quantity of demand when satisfying the start-up.
Generally speaking, the device is independent of the vehicle, through the ingenious connection of heat exchanger and combustor, only utilize on the vehicle a little power supply of battery and a little fuel feeding of oil tank, alright realize the high-efficient preheating of engine intake, the air that is heated gets into the air intake branch pipe, provides large-traffic hot air for the engine, and then improves the in-cylinder compression and finishes the temperature, provides the temperature condition for the gas mixture smoothly starts burning, and the start-up time is more than 30 minutes originally, reduces to below 10 minutes, has improved start-up efficiency. The utility model discloses structural configuration is reasonable, and the pipe connection is smooth and easy, and the design of heat exchanger has realized that the high efficiency that the engine admitted air preheats, has promoted the interior compression of cylinder when the engine cold start and has ended the temperature.
Drawings
The present invention will be further explained with reference to the following description of the drawings.
FIG. 1 is a first schematic diagram of the engine intake preheating system of the present invention;
FIG. 2 is a second schematic diagram of the operation of the intake air preheating system of the present invention;
description of reference numerals: 1. a burner; 2. a power line; 3. an air inlet; 4. an air outlet; 5. an oil pipe; 6. A controller; 7. a heat exchanger; 8. a fan; 9. a heat exchanger air inlet pipe; 10. an air outlet pipe of the heat exchanger; 11. an exhaust port; 12. an engine intake duct; 13. an air cleaner; 14. a hearth; 15. a gas chamber.
Detailed Description
As shown in fig. 1 and 2, an engine intake preheating system includes a controller 6, an air heating device and a pipeline communicated with an engine intake, wherein outside air is heated by the air heating device and then is input into an engine intake pipe 12 through the pipeline, the air heating device is electrically connected with the controller 6, and the controller 6 is connected with a storage battery on a vehicle to realize power supply.
The first embodiment is as follows:
as shown in fig. 1, the air heating device is a split structure and comprises a burner 1, a controller 6, a heat exchanger 7 and a connecting pipeline, wherein the burner 1 is electrically connected with the controller 6, an air outlet 4 of the burner 1 is communicated with the heat exchanger 7 through a pipeline, and the heat exchanger 7 is connected with an engine air inlet pipe 12 through a heat exchanger air outlet pipe 10. In addition, the air heating device can also adopt an integral air heater, can meet the condition that cold air is heated to 100-150 ℃, and can specifically adopt various modes such as electric heating, combustion heating and the like.
Specifically, be provided with power cord 2, air inlet 3, gas outlet 4 and oil pipe 5 on combustor 1, the other end of power cord 2 links to each other with the battery on the vehicle and realizes the power supply, air inlet 3 links to each other with the air cleaner on the vehicle through the pipeline, the other end of oil pipe 5 links to each other with the engine oil tank on the vehicle, gas outlet 4 pass through the pipeline with the inner chamber air inlet of heat exchanger 7 is connected.
And a heat exchanger air inlet pipe 9 and an air outlet 11 are arranged on the heat exchanger 7, one end of the heat exchanger air inlet pipe 9 is communicated with an air inlet of the heat exchanger 7, and the other end of the heat exchanger air inlet pipe is communicated with the fan 8. The air inlet of the fan 8 is connected with an air filter on the vehicle through a pipeline, so that the entering air can be further purified, the cleanliness of the interior of the engine is ensured, and the service life of the engine is prolonged.
Specifically, the heat exchanger 7 specifically adopts a double-cavity structure and comprises an inner cavity and an outer cavity, wherein an air inlet of the inner cavity is connected with the air outlet 4 of the combustor through a pipeline, an air outlet 11 of the inner cavity is communicated with outside air, an air inlet of the outer cavity is connected with the air inlet pipe 9 of the heat exchanger, and an air outlet of the outer cavity is connected with the air inlet pipe 12 of the engine through an air outlet pipe 10 of the heat exchanger. The heat exchanger 7 is designed as a gas-gas heat exchanger, and a shell-and-tube heat exchanger can be specifically adopted.
Specifically, an air cleaner 13 is connected to the engine intake pipe 12, and during a time period before the engine is not started, high-temperature gas enters the air cleaner 13 through the engine intake pipe 12 and is discharged through an air inlet of the air cleaner 13.
The working process of this embodiment is as follows:
firstly, an engine air inlet preheating system assembles and connects a combustor and a heat exchanger together according to design; in particular, in the case of low temperatures, i.e. temperatures generally lower than-40 ℃, the method of engine warm-up comprises the following steps:
1) operation of the burner 1: by opening a starting switch of the preheating system, the starting switch is arranged on a control panel of a cab or is controlled by an electric switch on an engine controller, the system is controlled by a controller 6, an ignition device, an oil pump and a power fan are arranged in the combustor 1, the oil pump is communicated with an oil tank on a vehicle through an oil pipe 5, the power fan is communicated with the air inlet 3, a mixed gas formed by fuel oil conveyed by the oil pipe 5 and air input by the air inlet 3 is ignited by the ignition device to form flame and high-temperature exhaust, and the high-temperature exhaust is exhausted through the air outlet 4, wherein the temperature of the high-temperature exhaust can reach 600-1000 ℃.
2) The operation of the heat exchanger: the heat exchange process comprises the following steps: specifically, high-temperature exhaust gas generated by combustion of the combustor 1 enters an inner cavity of a heat exchanger 7 through a pipeline communicated with the air outlet 4, heat exchange is formed between the inner cavity and an outer cavity of the heat exchanger, cold air in the outer cavity is heated, the temperature of the cold air is-40 ℃, and the heated temperature is raised to 100-150 ℃; the temperature of the gas in the inner cavity is reduced to 50-120 ℃ after heat exchange, and then the cooled gas in the inner cavity is discharged to the atmosphere through the exhaust port 11.
3) Preheating the air inlet of an engine: the high-temperature gas heated in the outer cavity of the heat exchanger 7 enters an engine air inlet pipe 12 through a heat exchanger air outlet pipe 10 under the driving action of a fan 8, a high-temperature gas outlet is an air inlet of an air filter 13 in a time period before the engine is not started, and when the engine is started, the high-temperature gas enters the inside of a cylinder, so that the mixed gas is smoothly ignited, and the cold start of the engine is completed. The cold start time can be shortened to be less than 10 minutes, and the start efficiency is greatly improved.
Example two:
as shown in fig. 2, the air heating device is an integral structure and comprises a burner 1, a hearth 14, a gas cavity 15 and a connecting pipeline, wherein one end of the burner 1 is provided with a power line 2, an air inlet 3 and an oil pipe 5, the other end of the power line 2 is connected with a storage battery on a vehicle to realize power supply, the air inlet 3 is connected with an air filter on the vehicle through a pipeline, the other end of the oil pipe 5 is connected with an oil tank on the vehicle, the other end of the burner 1 extends into the hearth 14, and the gas cavity 15 is wrapped outside the hearth 14; an exhaust port 11 is arranged on the hearth 14, and the exhaust port 11 is communicated with the outside air; the air cleaner is characterized in that a heat exchanger air inlet pipe 9 is arranged on the air cavity 15, the other end of the heat exchanger air inlet pipe 9 is communicated with a fan 8, an air inlet of the fan 8 is connected with an air cleaner on a vehicle through a pipeline, and an outlet end of the air cavity 15 is connected with an engine air inlet pipe 12 through a heat exchanger air outlet pipe 10.
During specific work, an ignition device, an oil pump and a power fan are arranged inside the combustor 1, the oil pump is communicated with an oil tank on a vehicle through an oil pipe 5, the power fan is communicated with the air inlet 3, a mixed gas formed by fuel oil conveyed by the oil pipe 5 and air input by the air inlet 3 is ignited by the ignition device to form flame and high-temperature exhaust at 600-1000 ℃, and the flame and the high-temperature exhaust bypass the hearth 14 for heat exchange and are exhausted through the exhaust port 11; the cold air entering through the fan 8 is heated up in the air cavity 15 and then enters the engine air inlet pipe 12 through the heat exchanger air outlet pipe 10.
The working process of the utility model is as follows:
firstly, an engine air inlet preheating system assembles and connects a combustor and a heat exchanger together according to design; in particular, in the case of low temperatures, i.e. temperatures generally lower than-40 ℃, the method of engine warm-up comprises the following steps:
2) operation of the burner 1: by opening a starting switch of the preheating system, the starting switch is arranged on a control panel of a cab or is controlled by an electric switch on an engine controller, the system is controlled by a controller 6, an ignition device, an oil pump and a power fan are arranged in the combustor 1, the oil pump is communicated with an oil tank on a vehicle through an oil pipe 5, the power fan is communicated with the air inlet 3, a mixed gas formed by fuel oil conveyed by the oil pipe 5 and air input by the air inlet 3 is ignited by the ignition device to form flame and high-temperature exhaust, and the high-temperature exhaust is exhausted through the air outlet 4, wherein the temperature of the high-temperature exhaust can reach 600-1000 ℃.
2) The heat exchange process comprises the following steps: specifically, flame generated by combustion of the combustor 1 and high-temperature exhaust gas enter the hearth 14, the gas cavity 15 is wrapped on the hearth 14, heat exchange is formed between the flame and the gas cavity, cold air entering through the fan 8 continuously absorbs heat in the gas cavity 24 and is heated to high-temperature air, the temperature of the cold air is below minus 40 ℃, and the heated temperature is raised to 100-150 ℃; the temperature of the gas in the hearth is reduced to 50-120 ℃ after heat exchange, and then the gas after temperature reduction in the hearth is discharged to the atmosphere through the exhaust port 11.
3) Preheating the air inlet of an engine: high-temperature gas in the gas cavity 15 enters an engine air inlet pipe 12 through a heat exchanger air outlet pipe 10 under the driving action of a fan 8, a high-temperature gas outlet is an air inlet of an air filter 13 in a time period before the engine is not started, and when the engine is started, the high-temperature gas enters the inside of a cylinder, so that mixed gas is smoothly ignited, and the cold start of the engine is completed. The cold start time can be shortened to be less than 10 minutes, and the start efficiency is greatly improved.
Specifically, all power components are electrically connected with the controller 6, a microprocessor is placed in the controller, the microprocessor can control the running time of each component according to setting, and can also send out corresponding control instructions according to the set temperature or signal transmission of other sensing devices. Any suitable microprocessor may be employed for the application of the device and the programming of the program required for starting the engine based on various signals input to the microprocessor is a relatively easy matter for those skilled in the computer and engine arts.
Therefore, when the preheating device works, after the operation reaches the preset time, the operation is stopped through the microprocessor set in the controller 6, namely, the preheating process of the engine is completed, and then the engine starts.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should also be able to make various modifications and improvements to the technical solution of the present invention without departing from the spirit of the present invention, and all such modifications and improvements are intended to fall within the scope of the present invention as defined in the appended claims.
Claims (7)
1. An engine intake air preheating system characterized in that: including controller (6), air heating device and with the engine pipeline that admits air the intercommunication, the outside air process air heating device heaies up the back and imports high temperature air to engine intake pipe (12) in through the pipeline, air heating device with controller (6) electricity is connected, controller (6) link to each other with the battery on the vehicle and realize the power supply.
2. The engine intake air preheating system according to claim 1, characterized in that: the air heating device is of a split structure and comprises a combustor (1), a heat exchanger (7) and a connecting pipeline, wherein the combustor (1) is electrically connected with the controller (6), an air outlet (4) of the combustor (1) is communicated with the heat exchanger (7) through a pipeline, and the heat exchanger (7) is connected with an engine air inlet pipe (12) through a heat exchanger air outlet pipe (10).
3. The engine intake air preheating system according to claim 2, characterized in that: the utility model discloses a heat exchanger, including combustor (1), be provided with power cord (2), air inlet (3), gas outlet (4) and oil pipe (5) on combustor (1), the other end of power cord (2) links to each other with the battery on the vehicle and realizes the power supply, air inlet (3) link to each other through the air cleaner on pipeline and the vehicle, the other end of oil pipe (5) links to each other with the engine oil tank on the vehicle, gas outlet (4) pass through the pipeline with the inner chamber air inlet of heat exchanger (7) is connected.
4. The engine intake air preheating system according to claim 2, characterized in that: a heat exchanger air inlet pipe (9) and an air outlet (11) are arranged on the heat exchanger (7), one end of the heat exchanger air inlet pipe (9) is communicated with an air inlet of the heat exchanger (7), and the other end of the heat exchanger air inlet pipe is communicated with a fan (8); and the air inlet of the fan (8) is connected with an air filter on the vehicle through a pipeline.
5. The engine intake air preheating system according to claim 4, characterized in that: the heat exchanger (7) is of a double-cavity structure and comprises an inner cavity and an outer cavity, wherein an air inlet of the inner cavity is connected with the air outlet (4) of the combustor through a pipeline, an air outlet (11) of the inner cavity is communicated with outside air, an air inlet of the outer cavity is connected with the air inlet pipe (9) of the heat exchanger, and an air outlet of the outer cavity is connected with the air inlet pipe (12) of the engine through an air outlet pipe (10) of the heat exchanger.
6. The engine intake air preheating system according to claim 1, characterized in that: and an air filter (13) is connected to the engine air inlet pipe (12), and high-temperature gas enters the air filter (13) through the engine air inlet pipe (12) and is discharged through an air inlet of the air filter in a time period before the engine is not started.
7. The engine intake air preheating system according to claim 1, characterized in that: the air heating device is of an integral structure and comprises a combustor (1), a hearth (14), a gas cavity (15) and a connecting pipeline, wherein a power line (2), an air inlet (3) and an oil pipe (5) are arranged at one end of the combustor (1), the other end of the power line (2) is connected with a storage battery on a vehicle to realize power supply, the air inlet (3) is connected with an air filter on the vehicle through a pipeline, the other end of the oil pipe (5) is connected with an oil tank on the vehicle, the other end of the combustor (1) extends into the hearth (14), and the gas cavity (15) is wrapped outside the hearth (14);
an exhaust port (11) is formed in the hearth (14), and the exhaust port (11) is communicated with the outside air;
the air purifier is characterized in that a heat exchanger air inlet pipe (9) is arranged on the air cavity (15), the other end of the heat exchanger air inlet pipe (9) is communicated with a fan (8), an air inlet of the fan (8) is connected with an air filter on a vehicle through a pipeline, and an outlet end of the air cavity (15) is connected with an engine air inlet pipe (12) through a heat exchanger air outlet pipe (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021198271.XU CN212838145U (en) | 2020-06-24 | 2020-06-24 | Engine air inlet preheating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021198271.XU CN212838145U (en) | 2020-06-24 | 2020-06-24 | Engine air inlet preheating system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212838145U true CN212838145U (en) | 2021-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021198271.XU Active CN212838145U (en) | 2020-06-24 | 2020-06-24 | Engine air inlet preheating system |
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|---|---|
| CN (1) | CN212838145U (en) |
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2020
- 2020-06-24 CN CN202021198271.XU patent/CN212838145U/en active Active
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