CN212834075U - Pipe with anti-corrosion coating - Google Patents
Pipe with anti-corrosion coating Download PDFInfo
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- CN212834075U CN212834075U CN202020772318.2U CN202020772318U CN212834075U CN 212834075 U CN212834075 U CN 212834075U CN 202020772318 U CN202020772318 U CN 202020772318U CN 212834075 U CN212834075 U CN 212834075U
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Abstract
The utility model provides a pipe with anti-corrosion coating, including body and screw thread, have anti-corrosion coating on screw thread and body inner wall and outer wall respectively: a thread anticorrosion coating, an inner wall anticorrosion coating and an outer wall anticorrosion coating. The inner wall anticorrosive coating and the outer wall anticorrosive coating are composite layers respectively, and are a nickel coating and a nickel-tungsten-phosphorus coating from the inner wall to the outer in sequence. The composite layer of the outer wall from the tail end of the screw thread to a position not less than 70cm is respectively provided with a thickened section, and the thickness of the thickened section is not less than 100 mu m. The utility model discloses the inside and outside wall of pipe and screw thread have all carried out comprehensive anticorrosive to the perishable position of pertinence protection. The coating has strong corrosion resistance, can obviously improve the corrosion resistance of the air-tight oil casing and prolong the service life.
Description
Technical Field
The utility model relates to a petroleum and mechanical engineering surface treatment field, especially a pipe with anticorrosive coating.
Background
Hydrogen sulfide corrosion refers to corrosion caused by the presence of hydrogen sulfide and water at a certain concentration in an oil and gas pipeline. There are two main types of galvanic corrosion and hydrogen induced damage. After being dissolved in water, hydrogen sulfide is ionized to be acidic, so that the pipe is corroded electrochemically, and the pipe wall is thinned or local pitting is caused. After hydrogen atoms generated in the corrosion process are absorbed by steel, the hydrogen atoms are enriched in a metallurgical defect area of the pipe, which may cause embrittlement of steel, crack initiation and cracking. The accidents such as sudden tearing or brittle failure, weld zone cracking and the like occur for many times in pipelines and equipment for developing acid oil-gas fields containing hydrogen sulfide at home and abroad, and are caused by hydrogen induced cracking and sulfide stress cracking. Factors affecting hydrogen sulfide corrosion include hydrogen sulfide concentration, pH, temperature, flow rate, carbon dioxide and chloride ion concentrations, and the like.
The protection mode commonly used in the field is that besides high-grade anticorrosive materials, the surface anticorrosive treatment is the most economic and effective means, and comprises organic coatings, nickel-phosphorus chemical coatings, zinc plating, chromium plating and the like. Although a certain anticorrosion effect is obtained, the problems of short service cycle, high maintenance cost and the like still exist. The binding force of the organic coating is reduced quickly and is easy to fall off, so that the production is influenced. In an oil well, under the influence of high-temperature and high-pressure environment and organic solvent, the coating is easy to age, the binding force is reduced and the coating falls off, so that the blockage of an underground tool is easy to cause, the production of the oil well is influenced, and the operation risk is increased. The nickel-phosphorus chemical plating layer mainly adopts a chemical plating process, and the chemical plating adopts the mode that a workpiece is soaked in a solution, so that the problems of small volume of the plating solution entering the inner wall of the oil pipe, uneven plating layer and the like exist. The gas generated in the electroplating process can not be discharged, and the problems of more leakage points, thin thickness and the like exist in the plating layer. And the corrosion of the inner wall is far greater than that of the outer wall in actual use, so that failure is caused.
In addition, due to the variety of corrosive media in different blocks of the oil field, electrochemical corrosion of high salinity is mainly present in water injection wells; high temperature corrosion is mainly present in steam injection wells; oxygen corrosion exists in the injected carbon dioxide; the gas recovery well has hydrogen sulfide corrosion and the like, and the coating of the existing pipeline is difficult to meet the anti-corrosion requirement of complex environment.
Moreover, different positions of the pipeline are corroded differently, and parts of the pipeline are corroded seriously in the using process, so that the using condition of the whole pipeline is influenced, and the whole failure of the pipeline is caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a pipe with anticorrosive coating to hydrogen sulfide corrosion characteristics. The problems of uneven electroplating and lack of pertinence in the electroplating process are solved, and the tubes are comprehensively prevented from being corroded. The pipe with the anti-corrosion coating has high corrosion resistance and complete corrosion resistance, and can be used for pertinently solving the problem of uneven corrosion degree. So as to effectively solve the corrosion problem of the oil and gas pipelines containing hydrogen sulfide.
The utility model provides a first aspect of the pipe with the anti-corrosion coating, which comprises a pipe body and screw threads, wherein the screw threads and the inner wall and the outer wall of the pipe body are respectively provided with the anti-corrosion coating, and the anti-corrosion coating comprises a screw thread anti-corrosion coating, an inner wall anti-corrosion coating and an outer wall anti-corrosion coating;
the thread anti-corrosion coating is a metal nickel coating, and the thickness of the coating is 10-15 mu m.
The inner wall anti-corrosion coating is a composite layer A, preferably two layers, and comprises a nickel coating and a nickel-tungsten-phosphorus coating from the inner wall to the inside in sequence. The thickness of the composite layer A is not less than 60 μm.
The outer wall anti-corrosion coating is a composite layer B, preferably two layers, and comprises a nickel coating and a nickel-tungsten-phosphorus coating from the outer wall to the outside in sequence. The thickness of the composite layer B is not less than 60 μm. The outer wall has a thickened section from the end of the thread to a position not less than 70cm away from the end of the thread, and the thickness of the thickened section is not less than 100 mu m.
The utility model discloses provide the cladding material method of this pipe with anticorrosive cladding material simultaneously, the cladding material method is electroplated respectively to screw thread, inner wall and outer wall, includes in proper order: screw thread electroplating, inner wall electroplating and outer wall electroplating.
The method as set forth above, wherein the thread plating preferably comprises one or more of high temperature degreasing of the thread, chemical degreasing of the thread, pickling of the thread and activation of the thread, and a thread plating process. The high-temperature degreasing of the screw thread is a process of treating the screw thread at 350-450 ℃ to carbonize oil stains. The chemical degreasing of the screw thread is to dispose the screw thread in sodium hydroxide solution with the concentration of 40-70 g/L and/or sodium carbonate solution with the concentration of 20-50 g/L, and soak the screw thread for 10-20 min at the temperature of 50-80 ℃. And the thread pickling step is to soak the thread in 10-15% sulfuric acid solution and/or 10-20% hydrochloric acid solution for 10-20 min. And the thread activation is to place the thread in a sulfuric acid solution with the mass fraction of 5-20% and soak the thread for 60-180 s.
The electroplating solution adopted by the screw thread electroplating comprises the following components: 200-300 g/L nickel sulfate and 10-50 g/L boric acid. And (3) thread electroplating conditions: the current density is 1.5-8A/dm2The electroplating temperature is 40-70 ℃, the electroplating time is 5-20 min, and the pH is 3.0-5.0. The thickness of the plating layer is preferably controlled to be 10 to 15 μm.
Furthermore, the inner wall electroplating adopts a flow electroplating mode. The flow plating method comprises the following steps: the electroplating solution continuously and circularly flows through the inner wall of the oil sleeve at a flow speed of 0.2-0.5 m/s for flow electroplating.
The flow plating is preferably divided into two stages, the first stage plating solution consisting of: 200-400 g/L of nickel sulfate and 20-80 g/L of boric acid; the second stage electroplating solution comprises the following components: 100-400 g/L of nickel sulfate, 5-60 g/L of citric acid, 10-100 g/L of sodium citrate, 5-50 g/L of phosphorous acid and 30-100 g/L of sodium tungstate.
Conditions of the first stage plating: the current density is 2-8A/dm2The electroplating temperature is 45-70 ℃, and the electroplating time is 5-60 min. Plating conditions of the second stage: the current density is 3-10A/dm2The electroplating temperature is 55-80 ℃, and the electroplating time is 20-60 min.
The pre-flow plating preferably includes one or more of rust removal, degreasing, pickling, neutralization, and activation.
The rust removing process preferably adopts an internal sand blasting rust removing mode.
The oil removal preferably adopts a flowing oil removal mode: namely, the deoiling liquid circularly flows through the inner wall of the sleeve at the flow speed of 0.5-1 m/s. The deoiling liquid is sodium hydroxide with the concentration of 40-70 g/L and/or sodium carbonate solution with the concentration of 20-50 g/L. The oil removing temperature is 50-80 ℃, and the oil removing time is 10-20 min.
The acid washing preferably adopts a flowing acid washing mode: namely, the pickling solution circularly flows through the inner wall of the sleeve at the flow speed of 0.5-1 m/s. The pickling solution is a sulfuric acid solution with the mass fraction of 10-15% and/or a hydrochloric acid solution with the mass fraction of 10-20%. The pickling time is 10-20 min.
The neutralization is preferably carried out by means of flow neutralization: namely, the neutralization solution circularly flows through the inner wall of the sleeve at the flow speed of 0.5-1 m/s. The neutralization solution is trisodium phosphate solution with the concentration of 20-50 g/L and/or potassium sodium tartrate solution with the concentration of 10-30 g/L. The neutralization time is 2-5 min.
The activation is preferably carried out by means of flow activation: namely, the activating liquid circularly flows through the inner wall of the sleeve at the flow speed of 0.2-0.5 m/s. The activating solution is a sulfuric acid solution with the mass fraction of 5-20%. The activation time is 60-180 s.
Further, the outer wall electroplating comprises a step B of plating a composite layer outside. The external plating composite layer B is preferably divided into two stages, wherein the first stage electroplating solution comprises 200-400 g/L nickel sulfate and/or 20-80 g/L boric acid. The second stage electroplating solution comprises one or more of 100-400 g/L nickel sulfate, 5-60 g/L citric acid, 10-100 g/L sodium citrate, 5-50 g/L phosphorous acid and 30-100 g/L sodium tungstate. The first stage electroplating conditions are as follows: the current density is 2-8A/dm2The electroplating temperature is 45-70 ℃, and the electroplating time is 20-100 min. The second stage electroplating conditions: the current density is 3-10A/dm2The electroplating temperature is 55-80 ℃, and the electroplating time is 20-60 min. The thickness of the composite coating is preferably controlled to be not less than 60 μm. The outer wall is plated with a thickened section from the tail end of the thread to a position which is not less than 70cm away from the tail end of the thread, and the thickness of the thickened section is not less than 100 mu m.
In addition, the outer wall electroplating process preferably comprises one or more steps of outer wall derusting, soaking chemical degreasing, soaking acid cleaning and soaking activation before the outer plating composite layer B is plated. And the outer wall rust removal adopts through type outer shot blasting rust removal. The chemical degreasing by soaking is to place the sleeve in sodium hydroxide solution with the concentration of 40-70 g/L and/or sodium carbonate solution with the concentration of 20-50 g/L, and soak for 10-20 min at the temperature of 50-80 ℃. And the step of soaking and pickling is to place the sleeve in a sulfuric acid solution with the mass fraction of 10-15% and/or a hydrochloric acid solution with the mass fraction of 10-20%, and soak for 10-20 min. The soaking activation is to soak the sleeve in a sulfuric acid solution with the mass fraction of 5-20% for 60-180 s.
The electroplating method preferably further comprises a hydrogen-removing treatment process after the outer wall electroplating: the dehydrogenation treatment temperature is 180-220 ℃, and the dehydrogenation treatment time is 1-3 h.
The utility model discloses the advantage: the utility model discloses the geminate transistors is anticorrosive comprehensively. The screw thread and the inner wall and the outer wall of the pipe body are respectively provided with an anti-corrosion coating, and the thickness of the coating is thickened aiming at the position easy to corrode. The pipe coated with the coating has the advantages of high corrosion resistance, comprehensive corrosion resistance and pertinence, and the problem of uneven corrosion degree is well solved. Can effectively solve the corrosion problem of the oil and gas pipelines containing hydrogen sulfide. Improve the corrosion resistance of the air-tight oil casing and prolong the service life.
Drawings
FIG. 1 is a schematic cross-sectional view of a pipe of the present invention which has not been coated with an anticorrosive coating;
FIG. 2 is a schematic cross-sectional view of a pipe with an anti-corrosion coating according to the present invention;
FIG. 3 is a sectional view taken along line A-A of FIG. 2;
fig. 4 is a sectional view taken along line B-B in fig. 2.
Wherein 1 is a pipe body, 2 is a screw thread, 3 is an inner wall, 4 is an outer wall, 5 is a screw thread anticorrosion coating, 6 is an inner wall nickel coating, 7 is an inner wall nickel tungsten phosphorus coating, 8 is an outer wall nickel coating, 9 is an outer wall nickel tungsten phosphorus coating, 10 is an outer wall composite layer B thickening section,
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the solutions of the present invention are further described below with reference to the accompanying drawings and examples.
Example 1
This embodiment prepares a pipe with anti-corrosion coating of the present invention, as shown in fig. 1, the pipe wall includes the inner wall 3, the outer wall 4 and the screw thread 2 of the pipe body 1. Electroplate respectively to screw thread 2, inner wall 3 and outer wall 4, include in proper order: screw thread electroplating, inner wall electroplating and outer wall electroplating. The thread electroplating comprises one or more steps of thread high-temperature degreasing, thread chemical degreasing, thread pickling and thread activation and a thread electroplating process. The inner wall electroplating adopts a flow electroplating mode, and the rust removal, the oil removal, the acid cleaning, the neutralization and the activation are sequentially carried out before the flow electroplating. The outer wall electroplating comprises the steps of outer wall derusting, soaking chemical degreasing, soaking acid cleaning, soaking activation and outer plating of a composite layer B.
The specific flow of the electroplating process in this embodiment is as follows:
high-temperature degreasing → upper tool → chemical degreasing of the screw → washing → pickling of the screw → washing → activation of the screw → pure washing → plating of the screw → washing → upper tool → rust removal of the inner wall → replacement of the tool → mobile degreasing → mobile washing → internal plating composite layer a → mobile washing → lower hanging → upper tool → rust removal of the outer wall → soaking chemical degreasing → soaking washing → soaking pickling → soaking washing → soaking activation → soaking washing → external plating composite layer B → soaking washing → lower hanging → hydrogen removal treatment → packaging.
The inner wall and the outer wall of the airtight oil sleeve are plated by the main scheme and the steps of:
1. high-temperature oil removal: after the airtight oil casing is threaded and unscrewed, a large amount of oil stains such as thread oil, antirust oil and the like are adhered to the thread of the oil casing and the inner wall of the oil casing, and the oil stains are carbonized through high-temperature treatment at 380 ℃ so as to improve the binding capacity of a plating layer.
2. Chemical degreasing of the screw threads: the thread is soaked in 50g/L sodium hydroxide and 30g/L sodium carbonate solution at 60 deg.C for 15 min.
3. Thread pickling: and (3) placing the degreased screw thread in a sulfuric acid solution with the mass fraction of 12% and a hydrochloric acid solution with the mass fraction of 15%, and soaking for 15 min.
4. And (3) activating the screw threads: and (3) placing the pickled screw thread in a sulfuric acid solution with the mass fraction of 15%, and soaking for 100 s.
5. And (3) screw thread electroplating: the composition of the plating solution comprises: 250g/L of nickel sulfate, 30g/L of boric acid and 5A/dm of opening of a direct current rectifier2Electroplating at 50 deg.C for 15min and pH of 4.0.
6. Internal rust removal: and after the screw thread is electroplated, internal sand blasting is adopted for derusting, and the derusting is started after the screw thread end face protection iron tool and the external thread protection tool are fastened before derusting. Ensuring that the rust removal grade meets the requirements of grade Sa 21/2-3 specified in GB/T8923.1.
7. Replacing the tool: the screw thread end face protection iron tool is taken down and replaced by an acid-resistant alkali-resistant special rubber gasket with the same size according to the screw thread end face, so that the sealing performance is ensured.
8. Flow degreasing: the airtight oil casing pipe subjected to internal rust removal treatment is placed in a sodium hydroxide solution with the concentration of 50g/L and a sodium carbonate solution with the concentration of 30g/L to flow in an internal circulation mode, the flow speed is 1 m/s, the temperature is 60 ℃, and the time is 15 min.
9. Flow pickling: and (3) placing the deoiled airtight oil sleeve in a sulfuric acid solution with the mass fraction of 15% and a hydrochloric acid solution with the mass fraction of 15% to flow in a circulating mode, wherein the flow speed is 1 m/s, and the time is 15 min.
10. Flow neutralization: the acid-washed airtight oil casing pipe is placed in a solution of trisodium phosphate and 20g/L potassium sodium tartrate with the concentration of 40g/L to flow in an internal circulation mode, the flow rate is 1 m/s, and the time is 5 min.
11. Loading an anode: an insoluble cylindrical anode with uniform electric conduction is designed and used according to the inner diameter size of the airtight oil sleeve. Penetrate into the airtight oil retaining sleeve.
12. Flow activation: and placing the air-tight oil casing pipe with the anode in a sulfuric acid solution with the mass fraction of 15% for internal circulation flow, wherein the flow rate is 0.5 m/s, and the time is 100 s.
13. Composite plating: the first layer of plating layer is a semi-bright nickel plating layer, and the plating solution comprises 300g/L of nickel sulfate and 60g/L of boric acid. Switching on 5A/dm by DC rectifier2Electroplating at 60 deg.C for 40 min. The second layer of plating layer is a nickel-tungsten-phosphorus plating layer, and the plating solution comprises 300g/L nickel sulfate, 50g/L citric acid, 80g/L sodium citrate, 40g/L phosphorous acid and 60g/L sodium tungstate. At 5A/dm2Electroplating at 60 deg.C for 30 min.
14. And (3) external rust removal: and (3) rust removal is carried out by adopting a through type external shot blasting method, and rust removal is started after an external thread protection tool is tightened before rust removal, so that the rust removal grade meets the requirements of grade Sa 21/2-3 specified in GB/T8923.1.
15. Soaking for chemical oil removal: and (3) placing the airtight oil casing pipe subjected to external rust removal treatment in a sodium hydroxide solution with the concentration of 50g/L and a sodium carbonate solution with the concentration of 40g/L, and soaking for 15min at 60 ℃.
16. Soaking and pickling: and (3) placing the airtight oil sleeve subjected to chemical oil removal into a sulfuric acid solution with the mass fraction of 15% and a hydrochloric acid solution with the mass fraction of 15%, and soaking for 15 min.
17. Soaking and activating: and (3) placing the acid-washed airtight oil casing in a sulfuric acid solution with the mass fraction of 15%, and soaking for 100 s.
18. Plating a composite layer B: and (3) sealing the screw thread and the inner wall of the oil sleeve by using an external thread protection tool, and then electroplating, wherein the first coating is a semi-bright nickel coating, and the plating solution comprises 300g/L nickel sulfate and 60g/L boric acid. At 5A/dm2Electroplating at 50 deg.C for 70 min. The second layer of plating layer is a nickel-tungsten-phosphorus plating layer, and the plating solution comprises 300g/L nickel sulfate, 40g/L citric acid, 60g/L sodium citrate, 40g/L phosphorous acid and 60g/L sodium tungstate. At 5A/dm2Electroplating at 60 deg.C for 40 min. Compound medicineThe thickness of the composite plating layer is not less than 60 μm. Two ends of the screw thread are plated with a convex thickened section at the position of 70cm away from the tail end of the screw thread, and the thickness of the convex thickened section is not less than 100 mu m.
And (3) dehydrogenation treatment: the dehydrogenation treatment is carried out at the temperature of 200 ℃ for 2 h.
Example 2
This example is a schematic structural view of a pipe with an anticorrosive coating prepared in example 1, fig. 1 is a schematic sectional view of a pipe which is not coated with an anticorrosive coating, and fig. 2 is a schematic sectional view of a pipe coated with an anticorrosive coating. The pipe includes body 1 and screw thread 2, has anticorrosive coating on inner wall 3 and the outer wall 4 of screw thread 2 and body 1 respectively: namely a thread anti-corrosion coating 5, an inner wall anti-corrosion coating and an outer wall anti-corrosion coating.
The thread anti-corrosion coating is a metal nickel coating, and the thickness of the coating is 10 mu m.
The inner wall anticorrosive coating is a composite layer A, and an inner wall nickel coating 6 and an inner wall nickel-tungsten-phosphorus coating 7 are sequentially arranged from the inner wall to the outside. The thickness of the composite layer A was 60 μm.
The outer wall anticorrosive coating is a composite layer B, and is an outer wall nickel coating 8 and an outer wall nickel-tungsten-phosphorus coating 9 in sequence from the outer wall to the outside. The thickness of the composite layer B was 60 μm.
Two ends of the screw thread are plated with a convex thickened section, namely an outer wall composite layer B thickened section 10 at the position which is 70cm away from the tail end of the screw thread, and the thickness of the outer wall composite layer B thickened section 10 is 100 mu m.
Example 3
The well in Qinghai oilfield is H2S is one of the more severely corroded wells. The sulfide content of the produced liquid is 20 mg/L-45 mg/L. 3500 meters of the pipe with the anticorrosive coating shown in application example 2 are compared with 100 meters of the common oil pipe in 2017, 12 months and 16 days. Well lifting inspection in 6 months and 22 days in 2018 and H prevention2The S effect is obvious, and the inner wall, the outer wall, the screw threads and the thickened section are not corroded and damaged. The expected effect is achieved. The common oil pipe is seriously corroded at the pipe orifice and the pipe body under the influence of electrochemical corrosion and hydrogen-induced damage.
The utility model discloses technological process is perfect, carry out comprehensive anticorrosive to oil jacket inside and outside wall and screw thread. High efficiency and high anticorrosion power. The utility model discloses to the corruption of hydrogen sulfide, it is anticorrosive comprehensively with gas tightness oil jacket inside and outside wall, improve gas tightness oil jacket anticorrosive ability, increase of service life.
Claims (5)
1. A pipe with an anticorrosion coating comprises a pipe body and screw threads, and is characterized in that the screw threads and the inner wall and the outer wall of the pipe body are respectively provided with the anticorrosion coating, and the anticorrosion coating consists of the screw thread anticorrosion coating, the inner wall anticorrosion coating and the outer wall anticorrosion coating;
the inner wall anticorrosive coating is a composite layer A; the composite layer A is composed of two layers, namely a nickel coating and a nickel-tungsten-phosphorus coating from the inner wall to the inner side in sequence;
the outer wall anticorrosive coating is a composite layer B; the composite layer B is composed of two layers, namely a nickel coating and a nickel-tungsten-phosphorus coating from the outer wall to the outside in sequence; the thickness of the composite layer B is not less than 60 mu m.
2. The pipe with the anticorrosion coating as claimed in claim 1, wherein the thread anticorrosion coating is a metallic nickel coating, and the thickness of the thread anticorrosion coating is 10-15 μm.
3. Pipe with an anti-corrosion coating according to claim 1, characterized in that the composite layer a has a thickness of not less than 60 μm.
4. The corrosion-resistant coated pipe of claim 1 wherein the outer wall has a thickened section from the end of the thread to no less than 70cm from the end of the thread.
5. The corrosion-resistant coated pipe of claim 4 wherein the thickened section has a thickness of no less than 100 μm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020772318.2U CN212834075U (en) | 2020-05-11 | 2020-05-11 | Pipe with anti-corrosion coating |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020772318.2U CN212834075U (en) | 2020-05-11 | 2020-05-11 | Pipe with anti-corrosion coating |
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| CN212834075U true CN212834075U (en) | 2021-03-30 |
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