CN212822643U

CN212822643U - High-efficient aluminum alloy founding equipment

Info

Publication number: CN212822643U
Application number: CN202021567485.XU
Authority: CN
Inventors: 张广勋; 沈勇; 王超; 王清芳
Original assignee: ANHUI JIAYUAN ALUMINUM CO LTD
Current assignee: ANHUI JIAYUAN ALUMINUM CO LTD
Priority date: 2020-08-01
Filing date: 2020-08-01
Publication date: 2021-03-30
Anticipated expiration: 2030-08-01

Abstract

The utility model provides a high-efficient aluminum alloy founding equipment relates to aluminum alloy founding equipment technical field, including the founding stove, the vertical driving motor that installs of upper end intermediate position of founding stove, the vertical dwang that is provided with in inside of founding stove, the upper end of dwang and driving motor's output fixed connection install helical fan blade on the lateral wall of dwang, the top that lies in helical fan blade on the dwang is provided with the puddler, and the right side upper end of founding stove runs through the inside play tobacco pipe way that is provided with of founding stove, goes out to establish ties on the tobacco pipe way and has a plurality of gas cleaning subassembly. The utility model discloses the setting of well driving motor and dwang drives helical blade and puddler and rotates, stirs the inside aluminum alloy of founding stove, and the setting of gas cleaning subassembly for the flue gas reaches the emission standard of regulation and discharges again, reduces the influence of flue gas to the environment, and whole utility model structure is simple, can improve the concise efficiency of aluminum alloy, guarantees the production quality of aluminum alloy, and the practicality is high.

Description

High-efficient aluminum alloy founding equipment

Technical Field

The utility model relates to an aluminum alloy founding equipment technical field especially relates to a high-efficient aluminum alloy founding equipment.

Background

Aluminum alloys are the most widely used class of non-ferrous structural materials in industry and have found a number of applications in the aerospace, automotive, mechanical manufacturing, marine and chemical industries. The rapid development of industrial economy has increased the demand for aluminum alloy welded structural members, and the research on the weldability of aluminum alloys is also deepened. Aluminum alloys are currently the most used alloys. The aluminum alloy has low density, high strength similar to or superior to that of high-quality steel, good plasticity, excellent electric conductivity, heat conductivity and corrosion resistance, is widely used in industry, and is second to steel in use amount. Some aluminum alloys can be heat treated to achieve good mechanical, physical, and corrosion properties.

The patent number is CN201721429854.7 discloses a high-efficient aluminum alloy founding equipment, including the founding stove, be equipped with feeding device and filtration flue on the founding stove, feeding device includes a stand that is fixed in founding stove one side, the stand top is rotated and is connected with a carousel that is used for the winding to wait to add the wire to the founding stove, one side of carousel still is equipped with a traction disc, traction disc includes a casing and rotates the ratchet of connecting in the casing, the ratchet is connected with the output shaft of step motor, step motor is fixed in on the motor frame, filter the flue including setting up in the shape of falling L flue main part on founding stove top, be equipped with a cavity in the flue main part, a filter core has been inserted on the cavity, filter core top both ends are linked together for opening form and with the both ends of flue main part, the lower extreme of filter core extends downwards and the butt is on the fixed in the fixed plate of founding stove one.

But above-mentioned utility model lack agitating unit and stir in the founding stove for the stirring inefficiency of aluminum alloy influences the concise efficiency of aluminum alloy, and simultaneously, the filter core in the above-mentioned utility model is installed in the cavity of flue main part, though can filter the cigarette, but the installation of filter core and dismantlement wash change all more troublesome.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a high-efficient aluminum alloy founding equipment to solve above-mentioned technical problem.

The utility model discloses a solve above-mentioned technical problem, adopt following technical scheme to realize: a high-efficiency aluminum alloy casting device comprises a casting furnace, wherein a feeding port is formed in the upper end of the casting furnace close to the left side, a sealing top cover is rotatably mounted on the feeding port, a driving motor is vertically mounted in the middle position of the upper end of the casting furnace, the output end of the driving motor penetrates through the casting furnace, a rotating rod is vertically arranged in the casting furnace, the upper end of the rotating rod is fixedly connected with the output end of the driving motor, the lower end of the rotating rod is rotatably mounted at the bottom of the casting furnace through a bearing seat, a spiral fan blade is mounted on the side wall of the rotating rod close to the bearing seat, a stirring rod is arranged on the rotating rod and above the spiral fan blade, a smoke outlet pipeline is formed in the upper end of the right side of the casting furnace and penetrates through the interior of the casting furnace, a plurality of smoke purification components are connected in series on the smoke outlet pipeline, a discharge port, the bottom of the casting furnace is also provided with a groove, the groove is tightly attached to the discharge port, and a waste residue filtering component is arranged in the groove.

Preferably, the flue gas purification component is provided with three groups, the lower end of the outer side of the flue gas purification component is horizontally provided with a supporting plate, and one end of the supporting plate is fixedly installed on the casting furnace.

Preferably, the flue gas purification subassembly includes the fixed slot, and the upper end of fixed slot is provided with the socket, is provided with into mouth and outlet flue on the lateral wall around the fixed slot, the fixed slot slides along the socket and is provided with the filter screen, and the filter screen encloses into a cuboid cavity structures, and the inside packing of filter screen has the purification granule, the fixed closing plate that is provided with in upper end of filter screen rotates on the lateral wall of filter screen and is provided with netted door, and is provided with the hasp between the vertical free edge of netted door and the filter screen, the vertical spout that is provided with on the relative inside wall of fixed slot, the left and right sides of filter screen is.

Preferably, the purification particles are activated carbon particles with uniform sizes, and the diameters of the holes in the filter screen and the mesh door are smaller than the diameter of the purification particles.

Preferably, the waste residue filtering component includes the rectangular channel, and one side that the rectangular channel is close to the discharge gate is provided with the filter, the upside edge of filter and the contact of the founding stove inner wall of discharge gate upside, it installs the sealing door through the hinge rotation to lie in the rectangular channel position on the lateral wall of founding stove, and the sealing door is kept away from and is installed fixed the knot between one side of hinge and the lateral wall of founding stove.

Preferably, the sealing door is made of the same material as the melting and casting furnace, and a high-temperature-resistant sealing strip is arranged on the edge of the inner side of the sealing door.

Preferably, the height of the filter screen is equal to the height of the cavity inside the fixing groove.

The utility model has the advantages that:

the utility model discloses in the setting of driving motor and dwang, drive spiral flabellum and puddler rotation, spiral flabellum stirs the aluminum alloy in the founding stove in the rotation process, form a vortex simultaneously, make the molten state's of bottom aluminum alloy upwards roll, thereby make the stirring more even abundant, the puddler stirs in founding stove first space on the cooperation, make stirring efficiency high, improve the refining efficiency of aluminum alloy, through the setting of flue gas purification subassembly, make the flue gas reach the specified emission standard and discharge again, reduce the influence of flue gas to the environment, and the setting of multiunit flue gas purification subassembly, make purifying effect better, through the setting of fixed slot and filter screen, make whole flue gas purification subassembly be convenient for install and change inside purification granule, through the setting of waste residue filter subassembly, the purity of the aluminum alloy meltwater of taking out has been improved, also avoided piling up of waste residue in discharge gate department simultaneously, guaranteed that the aluminum alloy flows smoothly, whole utility model simple structure, convenient operation can improve the concise efficiency of aluminum alloy, guarantees the production quality of aluminum alloy, and the practicality is high.

Drawings

FIG. 1 is a schematic structural view of a high-efficiency aluminum alloy casting apparatus according to the present invention;

FIG. 2 is a schematic view of the structure of the present invention;

fig. 3 is a schematic view of the structure of the fixing groove of the present invention;

fig. 4 is a schematic view of the three-dimensional structure of the filter screen of the present invention.

Reference numerals: 1. a casting furnace; 2. a feeding port; 3. sealing the top cover; 4. a drive motor; 5. rotating the rod; 6. a helical fan blade; 7. a stirring rod; 8. a smoke outlet pipeline; 9. a flue gas purification assembly; 901. fixing grooves; 902. a socket; 903. a smoke inlet; 904. a smoke outlet; 905. a filter screen; 906. a sealing plate is arranged; 907. a mesh door; 908. a chute; 909. a slide bar; 10. a discharge port; 11. a valve; 12. a groove; 13. a waste residue filter assembly; 1301. a rectangular groove; 1302. a filter plate; 14. a sealing door; 15. and (5) fixing the buckle.

Detailed Description

In order to make the technical means, the creation features, the achievement purposes and the functions of the present invention easy to understand, the present invention will be further explained below with reference to the following embodiments and the accompanying drawings, but the following embodiments are only the preferred embodiments of the present invention, and not all embodiments are included. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative efforts belong to the protection scope of the present invention.

Specific embodiments of the present invention will be described below with reference to the accompanying drawings.

As shown in figures 1-4, a high-efficiency aluminum alloy casting device comprises a casting furnace 1, a feeding port 2 is arranged at the upper end of the casting furnace 1 near the left side, a sealing top cover 3 is rotatably mounted on the feeding port 2, a driving motor 4 is vertically mounted at the middle position of the upper end of the casting furnace 1, the output end of the driving motor 4 passes through the casting furnace 1, a rotating rod 5 is vertically arranged inside the casting furnace 1, the upper end of the rotating rod 5 is fixedly connected with the output end of the driving motor 4, the lower end of the rotating rod 5 is rotatably mounted at the bottom of the casting furnace 1 through a bearing seat, a helical fan blade 6 is mounted on the side wall of the rotating rod 5 near the bearing seat, a stirring rod 7 is arranged above the helical fan blade 6 on the rotating rod 5, a smoke outlet pipeline 8 is arranged at the upper end of the right side of the casting furnace 1 and penetrates into the casting furnace 1, a plurality of smoke purification components 9, the lower end of the right side of the casting furnace 1 is provided with a discharge port 10, the discharge port 10 is provided with a valve 11, the bottom of the casting furnace 1 is also provided with a groove 12, the groove 12 is tightly attached to the discharge port 10, and a waste residue filtering component 13 is arranged in the groove 12.

Flue gas purification subassembly 9 includes fixed slot 901, the upper end of fixed slot 901 is provided with socket 902, be provided with into mouth 903 and outlet flue 904 on the front and back lateral wall of fixed slot 901, fixed slot 901 slides along socket 902 and is provided with filter screen 905, filter screen 905 encloses into a cuboid cavity structures, the inside packing of filter screen 905 has the purification granule, the fixed closing plate 906 that is provided with in upper end of filter screen 905, it is provided with netted door 907 to rotate on the lateral wall of filter screen 905, and be provided with the hasp between the vertical free edge of netted door and the filter screen 905, vertical spout 908 that is provided with on the relative inside wall of fixed slot 901, the left and right sides of filter screen 905 is provided with slide.

Waste residue filter assembly 13 includes rectangular channel 1301, and one side that rectangular channel 1301 is close to discharge gate 10 is provided with filter 1302, and the upside edge of filter 1302 and the 1 inner wall contact of founding stove 1 of discharge gate 10 upside lie in the rectangular channel 1301 position on the lateral wall of founding stove 1 and rotate through the hinge and install sealing door 14, and sealing door 14 keeps away from and installs fixed knot 15 between one side of hinge and the lateral wall of founding stove 1.

The working principle is as follows:

in the use, pass through required raw and other materials the leading-in 1 inside of founding stove of pan feeding mouth 2, then close seal top cap 3, then open driving motor 4, driving motor 4 drives dwang 5 and rotates, dwang 5's rotation will drive spiral flabellum 6 and puddler 7 and rotate, spiral flabellum 6 is at the rotation in-process, stir the aluminum alloy of 1 inside of founding stove, form a vortex form simultaneously, make the molten state's of bottom aluminum alloy upwards roll, thereby make the more even abundant of stirring, puddler 7 is in the stirring of 1 first half space of founding stove on the cooperation, make the stirring efficient, improve the refining efficiency of aluminum alloy.

In the aluminum alloy founding in-process, can produce the flue gas, discharge from founding stove 1 inside through going out tobacco pipe 8, if directly discharge to the atmosphere, can seriously influence the environment, after purification filtration through gas cleaning subassembly 9, make the flue gas reach specified emission standard and discharge again, in operation, the flue gas reaches gas cleaning subassembly 9 through going out tobacco pipe 8, the flue gas enters into the inside of fixed slot 901 through advancing smoke outlet 903, the flue gas in the fixed slot 901 passes through filter screen 905 and inside active carbon particle after, discharge from smoke outlet 904, then in the rethread pipeline enters into next gas cleaning subassembly 9, after the purification of three gas cleaning subassembly 9 in succession, discharge the flue gas again. After the long-time use of flue gas purification subassembly 9, when needing to change the inside purification granule of flue gas purification subassembly 9, only need to pull the handle of carrying on of closing plate 906 upper end with the hand, and upwards mention, closing plate 906 drives filter screen 905 and upwards slides along socket 902, until shifting out filter screen 905 fixed slot 901 completely, then open the hasp, make netted door 907 can easily open, all take out the purification granule of the inside packing of filter screen 905, then change new purification granule, after locking netted door 907 through the hasp again, aim at spout 908 with the slide bar 909 of the filter screen 905 left and right sides, then install filter screen 905 in fixed slot 901 along socket 902, closely combine closing plate 906 and the upper end of socket 902 together, accomplish the installation.

When needs take out the inside aluminum alloy of founding stove 1, open valve 11, the inside aluminum alloy of founding stove 1 will flow from discharge gate 10, the inside unmelted waste residue of aluminum alloy will all be intercepted by waste residue filter assembly 13, the waste residue will sink in rectangular channel 1301, and the aluminum alloy will be smooth passes filter 1302, the waste residue sinks the back gathering in rectangular channel 1301, the purity of the aluminum alloy melt liquid of taking out has been improved, the piling up of waste residue in discharge gate 10 department has also been avoided simultaneously, guaranteed that the aluminum alloy flows smoothly, when needing to clear up the waste residue of the inside collection of rectangular channel 1301, only need when whole equipment is out of work, open sealing door 14, alright clear up rectangular channel 1301 in the founding stove 1.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only preferred examples of the present invention, and is not intended to limit the present invention, and that the present invention can have various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall into the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a high-efficient aluminum alloy founding equipment, includes founding stove (1), its characterized in that:

the upper end of founding stove (1) is close to the left side position and is provided with pan feeding mouth (2), and rotates on pan feeding mouth (2) and install seal top cap (3), the vertical driving motor (4) of installing of upper end intermediate position of founding stove (1), the output of driving motor (4) passes founding stove (1), the vertical dwang (5) that is provided with in inside of founding stove (1), the upper end of dwang (5) and the output fixed connection of driving motor (4), the lower extreme of dwang (5) passes through the bearing frame and rotates the bottom of installing at founding stove (1), be close to the bearing frame position on the lateral wall of dwang (5) and install helical fan blade (6), the top that lies in helical fan blade (6) on dwang (5) is provided with puddler (7), and the right side upper end of founding stove (1) is run through founding stove (1) inside and is provided with out tobacco pipe way (8), a plurality of flue gas purification components (9) are connected in series on the flue gas outlet pipeline (8), a discharge port (10) is arranged at the lower end of the right side of the casting furnace (1), a valve (11) is arranged on the discharge port (10), a groove (12) is further arranged at the bottom of the casting furnace (1), the groove (12) is tightly attached to the discharge port (10), and a waste residue filtering component (13) is arranged in the groove (12).

2. The high-efficiency aluminum alloy casting apparatus as claimed in claim 1, wherein: the flue gas purification component (9) is provided with three groups, the lower end of the outer side of the flue gas purification component (9) is horizontally provided with a supporting plate, and one end of the supporting plate is fixedly installed on the casting furnace (1).

3. The high-efficiency aluminum alloy casting apparatus as claimed in claim 1, wherein: the flue gas purification assembly (9) comprises a fixing groove (901), a socket (902) is arranged at the upper end of the fixing groove (901), a smoke inlet (903) and a smoke outlet (904) are formed in the front side wall and the rear side wall of the fixing groove (901), a filter screen (905) is arranged on the fixing groove (901) in a sliding mode along the socket (902), the filter screen (905) is enclosed into a cuboid cavity structure, purification particles are filled in the filter screen (905), a sealing plate (906) is fixedly arranged at the upper end of the filter screen (905), a mesh door (907) is rotatably arranged on the side wall of the filter screen (905), a lock catch is arranged between the vertical free edge of the mesh door (907) and the filter screen (905), a sliding groove (908) is vertically formed in the opposite inner side wall of the fixing groove (901), and sliding rods (909) are.

4. High efficiency aluminium alloy casting plant according to claim 3, characterized by: the purification particles are activated carbon particles with uniform sizes, and the diameters of holes in the filter screen (905) and the mesh door (907) are smaller than the diameter of the purification particles.

5. The high-efficiency aluminum alloy casting apparatus as claimed in claim 1, wherein: waste residue filter assembly (13) include rectangular channel (1301), and one side that rectangular channel (1301) are close to discharge gate (10) is provided with filter (1302), and the upside edge of filter (1302) and the contact of fusion casting stove (1) inner wall of discharge gate (10) upside, lie in rectangular channel (1301) position on the lateral wall of fusion casting stove (1) and rotate through the hinge and install sealing door (14), install between one side that hinge was kept away from in sealing door (14) and the lateral wall of fusion casting stove (1) and fix and detain (15).

6. The high-efficiency aluminum alloy casting apparatus as claimed in claim 5, wherein: the sealing door (14) is made of the same material as the melting and casting furnace (1), and a high-temperature-resistant sealing strip is arranged on the edge of the inner side of the sealing door (14).

7. High efficiency aluminium alloy casting plant according to claim 3, characterized by: the height of the filter screen (905) is equal to the height of the inner cavity of the fixing groove (901).