CN212822054U - Spinning system and multi-jaw spinning head of hard copper tube - Google Patents

Spinning system and multi-jaw spinning head of hard copper tube Download PDF

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CN212822054U
CN212822054U CN202020235314.0U CN202020235314U CN212822054U CN 212822054 U CN212822054 U CN 212822054U CN 202020235314 U CN202020235314 U CN 202020235314U CN 212822054 U CN212822054 U CN 212822054U
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spinning
extrusion
jaw
head
claw
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李良有
李良宏
尹超杰
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Zhengjiang Changxing Heliang Intelligent Equipment Co Ltd
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Zhengjiang Changxing Heliang Intelligent Equipment Co Ltd
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Abstract

The utility model relates to a spinning system and multi-jaw spinning aircraft nose of hard copper pipe belongs to tubular product processing technology field. The spinning system comprises a rack, a material clamping machine head, a multi-claw spinning machine head and a rotary driving device, wherein the material clamping machine head, the multi-claw spinning machine head and the rotary driving device are arranged on the rack; the material clamping machine head comprises a material clamping claw; the rotary driving device is used for driving the material clamping claw to rotate relative to the rack so as to drive the hard copper tube clamped on the material clamping claw to rotate around the central axis of rotation; the multi-claw spinning machine head comprises a bracket, an extrusion piece group arranged on the bracket and an extrusion driving device used for driving the extrusion piece group to perform extrusion action; the extrusion group consists of more than one rolling type extrusion piece and more than one hard friction tool type extrusion piece. The spinning processing system can not only ensure the spinning forming qualification rate of the hard copper tube, but also reduce the manufacturing cost of products, and can be widely applied to the manufacturing fields of refrigeration, automobiles, aviation and the like.

Description

Spinning system and multi-jaw spinning head of hard copper tube
Technical Field
The utility model relates to a tubular product spinning processing technology field, specifically speaking relates to a spinning processing system of hard copper tube and can be used to found the multi-jaw spinning aircraft nose of this system.
Background
The spinning machine is commonly used for processing and producing tubular parts, and structurally comprises a frame, and a material clamping machine head, a spinning machine head and a rotary driving device which are arranged on the frame; the spinning machine head comprises an extrusion piece and an extrusion driving device for driving the extrusion piece to perform extrusion action; in the working process, under the drive of the rotary driving device, the extrusion piece group and the pipe fitting clamped on the material clamping claw of the extrusion piece group are driven to rotate relatively, and meanwhile, the extrusion piece group is driven to synchronously carry out extrusion action by the extrusion driving device, so that the pipe section of the pipe fitting to be spun is spun into a formed pipe part with a preset shape.
Wherein, according to the number of the extrusions such as spinning wheels, spinning balls and spinning blocks, the spinning machine head is divided into a multi-claw spinning machine head and a single-claw spinning machine head, so as to construct a single-claw spinning machine with only one extrusion, such as the spinning machine disclosed in the patent document with the publication number of CN209753846U, and a multi-claw spinning machine with more than two extrusions, such as the spinning machine disclosed in the patent document with the publication number of CN 108080480A; for a multi-jaw spinning machine, the set of extrusions on the machine includes more than two extrusions, typically three extrusions about a central axis of rotation, and the three extrusions are identical in construction. According to different tools and dies selected for spinning, the relative motion form and the stress condition between the extrusion action part of the extrusion piece and the device to be spun in the spinning process are different, and the spinning die necking, the spinning wheel necking and the friction tool necking are provided, and the three types are also suitable for flaring structures; for a multi-jaw spinning machine, a rolling type extrusion part and a friction tool type extrusion part are generally available, wherein the rolling type extrusion part is generally in a wheel structure or a ball structure, and the rolling type extrusion part is basically used as a spinning action component in the spinning of the current tubular part; while block-shaped, wheel-shaped and other friction tool type extrusions are often used in necking and spinning processes for plate-shaped members. Because rotary extrusion members are more advantageous in durability, cost, and other characteristics than friction tool extrusion members, existing friction tool reduced extrusion members have been largely replaced with rotary extrusion members, and even ball-type extrusion members in most applications. In the use, need order about and press from both sides the material claw and drive pipe and extruded article relative rotation, concrete mode has two kinds: (1) the rotary driving device drives the material clamping claw to rotate through the rotary driving main shaft so as to drive the pipe material clamped by the material clamping claw to rotate, and drives the spinning wheel to feed in the radial direction and the axial direction of the pipe material through the feeding mechanism so as to spin a preset shape at the end part and other parts of the pipe material, for example, a spinning machine disclosed in the application number CN 201811599148.6; (2) the rotary driving device drives the main shaft to rotate to drive the rotary pressing wheel to rotate around the central rotating axis, and simultaneously drives the rotary pressing wheel to feed in the radial direction of the pipe material, while the material clamping claw is used for clamping the pipe material and can drive the pipe material to feed in the axial direction, of course, the feeding can be fed by the rotary pressing wheel, for example, the rotary press disclosed by the publication number CN 201611043982.8.
Compared with the existing copper pipe commonly used for spinning tubular parts, the hard copper pipe has good advantages in structural strength and cost, especially the cost advantage; however, because the hard copper tube has a low purity and contains a lot of impurities, when the existing multi-claw spinning equipment is used for spinning the hard copper tube, the problems of surface fluffing, peeling, cracks and the like are found, and particularly, a multi-claw spinning machine constructed by a spinning wheel type extrusion piece is difficult to process and manufacture qualified products.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims at providing a multi-claw spinning head with improved structure, which can ensure the spinning forming qualification rate of products such as hard copper tube parts, and the like, thereby reducing the manufacturing cost of partial copper tube products;
another object of the present invention is to provide a spinning system constructed by the above multi-jaw spinning head, so as to ensure the qualified rate of the spinning formation of the hard copper tube parts, and the like, thereby reducing the manufacturing cost of the copper tube parts.
In order to achieve the main purpose, the utility model provides a multi-claw spinning head, which comprises a bracket, an extrusion component group arranged on the bracket and an extrusion driving device used for driving the extrusion component group to perform extrusion action; the extrusion group consists of more than one rolling type extrusion piece and more than one hard friction tool type extrusion piece.
Based on the spinning-lathe that this multijaw spinning head found, it is different with adopting the same kind of worker mould to found multijaw spinning-lathe among the prior art, the utility model discloses roll formula extruded article and friction tool extruded article in having combined current worker mould constitute extruded article group to carry out different atresss and relative motion's spinning treatment on same pipe, and utilize hard material to establish friction tool extruded article, through verifying in batches, this combination mode can ensure the yield to the spinning shaping of hard copper pipe effectively, thereby usable hard copper pipe processing part copper pipe class spare part, thereby the processing of this part spare part has been reduced effectively and has been generated the cost.
The specific scheme is that the rolling extrusion piece is a rotary wheel extrusion piece. The rotary wheel is selected from the ball and the rotary wheel to be used as a rolling type extrusion piece, so that the service life of the extrusion piece can be effectively prolonged.
The specific scheme is that the extrusion surface of the hard friction tool type extrusion piece is a convex continuous curved surface. The structure with different shapes and curvature radiuses can be well formed.
The preferred solution is that the radius of curvature of the effective spinning curved surface portion of the hard friction tool type extrusion is equal to or smaller than the radius of curvature of the effective spinning curved surface portion of the rolling type extrusion. The forming quality of the transition position between the positions with larger curvature radius difference can be ensured by effectively utilizing the blocky extrusion piece.
The preferred scheme is that the number of the hard friction tool type extruded parts is one, and the number of the rolling type extruded parts is more than two. Further improving the molding processing quality.
The further proposal is that the extrusion piece group consists of two spinning wheels and a spinning block. Not only can ensure the stress balance, but also can further improve the molding quality.
The preferable scheme is that the hard friction tool type extrusion piece is a spinning block made of die steel, the effective extrusion surface of the spinning block is at least subjected to CVD treatment, and the die steel subjected to CVD treatment is used as the spinning block, so that the service life is prolonged, and the finished product rate of processed products is effectively ensured due to the wear resistance and hardness of the die steel; the rolling type extrusion piece is a spinning wheel made of die steel, and the heat conducting performance and the hardness characteristic of the rolling type extrusion piece are fully utilized to improve the yield of products.
The preferable scheme is that the multi-jaw spinning machine head comprises a linear displacement output device which is used for driving the support and the extrusion driver to synchronously reciprocate along the axial direction of the rotating central axis relative to the mounting base; the rotating central axis is the central axis of the relative rotation of the extrusion piece group and the material clamping claw.
The extrusion pieces in the extrusion piece group are uniformly arranged around a rotation central axis, and the rotation central axis is the central axis of the relative rotation of the extrusion piece group and the material clamping claw; a multi-jaw spinning head includes a mandrel at a central region of a set of extrusions for providing spinning support through a spun tubular.
The extrusion parts of the extrusion part group are all necking type extrusion parts; a multi-jaw spinning head includes a mandrel at a central region of a set of extrusions for providing spinning support through a tube being spun.
The extrusion driving device preferably comprises a swing rod and a swing driving unit for driving the swing rod to swing for feeding, and the extrusion member is mounted on the tail end of the swing rod.
In order to achieve the other purpose, the spinning system provided by the utility model is suitable for spinning the hard copper tube, and specifically comprises a frame, and a material clamping machine head, a multi-jaw spinning machine head and a rotary driving device which are arranged on the frame; the clamping machine head comprises a clamping claw, and the spinning machine head comprises an extrusion piece group; the rotary driving device is used for driving the material clamping claw to rotate relative to the rack so as to drive the hard copper tube clamped on the material clamping claw to rotate around the central axis of rotation; the multi-jaw spinning machine head is the multi-jaw spinning machine head described in any one of the technical schemes. By adopting the spinning system, the forming quality of the hard copper tube can be effectively ensured, and the processing and production cost of parts of copper tubes and parts can be reduced.
Drawings
Fig. 1 is a perspective view of a spinning system according to embodiment 1 of the present invention, with a shield omitted;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
fig. 3 is a perspective view of a multi-jaw spinning head in embodiment 1 of the present invention;
FIG. 4 is an enlarged view of a portion B of FIG. 3;
fig. 5 is a partial structure view of a multi-jaw spinning head in embodiment 2 of the present invention;
fig. 6 is a partial structure view of a multi-jaw spinning head in embodiment 3 of the present invention;
fig. 7 is a partial structure view of a multi-jaw spinning head in embodiment 4 of the present invention;
fig. 8 is a partial structure view of a multi-jaw spinning head in embodiment 5 of the present invention;
fig. 9 is a partial structure view of a multi-jaw spinning head in embodiment 6 of the present invention;
fig. 10 is a partial structure view of a multi-jaw spinning head according to embodiment 1 of the present invention;
FIG. 11 is a partial structural view of a multi-jaw spinning head in comparative example 2;
FIG. 12 is a partial structural view of a multi-jaw spinning head in comparative example 3;
FIG. 13 is a partial structural view of a multi-jaw spinning head in comparative example 4;
fig. 14 is a partial structural view of the multi-jaw spinning head in comparative example 5.
Detailed Description
The present invention will be further described with reference to the following examples and accompanying drawings.
The main idea of the present invention is to improve the structure of the multi-jaw spinning head of the spinning machine, and mainly improve the combination of different types of tools and dies in the extrusion assembly, based on this idea, in the following embodiments, the combination of the extrusion assembly is mainly described exemplarily, and the structure of the spinning machine and the loading and unloading device thereof can be designed with reference to the structure of the existing product, and is not limited to the exemplary description of the following embodiments.
Example 1
Referring to fig. 1 to 4, the spinning system 1 of the present invention includes a frame 10, a control device installed on the frame 10, a loading and unloading device 11, a material clamping machine head 12, a multi-jaw spinning machine head 13, a rotation driving device, a forming device 39, and a protection cover covering the related processing unit.
The control device comprises a control cabinet 15, a processor, a memory, a touch control screen and a state display lamp 16, wherein the processor, the memory and the touch control screen are arranged in the control cabinet 15, and the state display lamp 16 is arranged on the control cabinet 15; the control instruction of an operator is received through the touch control panel or the keys, so that the processor executes the corresponding computer program stored in the memory, and the functional units are controlled to execute corresponding actions according to a preset sequence, so that feeding, spinning and unloading are carried out, and the formed part with the expected shape is obtained.
The multi-jaw spinning head 13 and the clamping head 12 are both arranged on the frame 10, and the multi-jaw spinning head 13 is positioned at the downstream side of the clamping head 12 in the positive direction of the X axis; in the Y-axis direction, the loading and unloading device 11 is used for loading and unloading the material clamping head 12 from the side of the material clamping head 12, wherein the specific structure of the loading and unloading device 11 refers to the patent application document with the published application number of CN208341743U and applied by the present applicant; in addition, a loading and unloading system disclosed in patent documents with publication number CN108856542A and the like can be adopted, and the technical contents related to loading are introduced into the present application and are not described herein again as part of the present application.
The clamping head 12 comprises a rotating main shaft 20 which is rotatably arranged on the tail end part of the frame 10 around a rotating central axis 100, and a clamping claw 21 which is arranged on the front end part of the rotating main shaft 20 and is used for clamping a tube blank; the clamping jaws 21 are used for clamping a pipe blank to be spun so as to drive the pipe blank to rotate synchronously, and in the embodiment, the specific structure is a multi-lobe structure as shown in the figure, the specific structure refers to a patent document with publication number CN104552076A that has been applied and disclosed by the applicant, and in addition, the design can also refer to other structures in the existing product, and is not limited to the structure illustrated in the figure.
The spinning machine head 13 comprises a bracket 30, an extrusion piece 31, an extrusion piece 32, an extrusion piece 33, a core rod 38, a mounting sliding plate 34 for mounting the bracket 30, an extrusion driving device which is mounted on the mounting sliding plate 34 and used for driving the three extrusion pieces to synchronously perform extrusion action, and a linear displacement output device 36 used for driving the mounting sliding plate 34 to reciprocate along the X-axis direction; the mounting skid 34 is a plate structure arranged along the XOY plane, i.e., arranged along a horizontal plane. The mounting sled 34 is mounted to the frame 10 by a linear guide slider mechanism arranged along the X-axis. The extrusion driving device comprises a linear displacement output device 41, a push sleeve 42, a swing lever 43, a swing lever 44 and a swing lever 45 which are hinged on the bracket 30, and a connecting rod 46, a connecting rod 47 and a connecting rod 48 which are correspondingly connected with the swing lever mechanism 43, the swing lever 44, the swing lever 45, a driving end and the push sleeve 42 through a hinge mechanism; the extrusion parts 31, 32 and 33 are fixed on the resistance end parts of the swing lever 43, the swing lever 44 and the swing lever 45 through swing rods 311, 320 and 330 correspondingly, the push sleeve 42 is driven by the linear displacement output device 41 to reciprocate along the X axial direction, so that the swing lever is driven to push the extrusion parts to feed and extrude in the radial direction of the tube blank; it is for current product, and the concrete structure designs with reference to current product. In the present embodiment, the linear displacement output device 41 is composed of a rotary motor, a timing belt mechanism and a lead screw nut mechanism, or may be constructed by directly using a linear motor, an air cylinder or an oil cylinder. The linear displacement output device 36 is formed by a rotary motor and a screw-nut mechanism, and can also be directly constructed by a linear motor, an air cylinder or an oil cylinder. The forming mechanism 39 is mounted on the bracket 30 and comprises a linear displacement output device 390, a linear guide slider mechanism 391 and a forming cutter 392, wherein the linear guide slider mechanism 391 is used for ensuring that the forming cutter 392 moves along a direction parallel to a YOZ plane, and the linear displacement output device 390 is used for driving the forming cutter 392 to extend out to contact the pipe 01, so that the end part of the pipe 01 rotating at a high speed is cut off, and the purpose of cutting flat is achieved, or the inner angle and the outer angle of the end surface are chamfered; the formed part may be cut by the spinning machine to perform the spinning process of the next part. The pressers 31, 32 and 33 are arranged uniformly around the rotation center axis 100, which is the center axis of rotation of the presser group relative to the gripping claws 21, and together constitute the presser group in this embodiment.
In the spinning process, the rotating main shaft 20 is driven to rotate around a rotating central axis 100 relative to the extrusion part of the spinning head 13 by a rotating driving device mounted on the frame 10, so as to drive the pipe blank clamped on the material clamping claw 21 to rotate relative to the extrusion part of the spinning head 13, in the description of the embodiment, the rotating central axis 100 is arranged along the X-axis direction, and the lead vertical direction is the Z-axis direction. In the present embodiment, the rotary drive device is constructed by using a rotary drive motor.
In addition, a pipe end finishing device can be additionally arranged to correct the pipe end, including turning an inner hole, chamfering inner and outer corners and the like, so that the one-time spinning treatment is improved, and the forming quality is improved.
In the present embodiment, as shown in fig. 4, the pressing member 33 and the pressing member 32 are a spinning roller rotatably mounted on the distal end of the swing lever, i.e., a spinning roller type constricted pressing member, and the pressing member 31 is a spinning block fixed on the distal end of the swing lever, i.e., a tool friction constricted pressing member. In the embodiment, the spinning wheel is constructed by using die steel, specifically, the die steel with the models of DC53, SKD61, SKD51, SKD11 and the like is used, and the swinging rod can be constructed by using die steel with other hardness; the spinning block is made of hard materials such as die steel, tungsten steel, hard alloy and the like, in the application, the spinning block is constructed by adopting materials with enough hardness according to the forming quality, and then according to the requirement of the design life, the hard materials with good wear resistance or the hard materials with improved wear resistance are selected for construction, for example, the spinning block is constructed by adopting imported die steel with the model of DC53, and CVD treatment is carried out on at least the effective extrusion surface of the spinning block to improve the wear resistance, so that the service life of the spinning block is prolonged on the premise of ensuring the spinning forming quality, namely, the DC53 die steel treated by CVD is adopted for construction in the forming of the sample, and the swinging rod for fixedly installing the extrusion piece 31 is constructed by adopting the conventional die steel; as shown in fig. 4, the distal end portion of the spinning block is a smooth curved surface portion 310 which is convex outward.
In this embodiment and the following embodiments, the tube blank of the spun sample is a copper tube with a model number of TP2Y and a state number of H80, but is not limited to the hard copper tube with the model number:
a feeding step S1, wherein a tube blank with a fixed length and a fixed size is plugged into the open clamping claw 21 by using the feeding and discharging device 11, and the end surface of the tube is positioned by a discharging block in the main shaft, so that the tube blank 01 is clamped; subsequently, the clamping claws 21 are controlled to clamp the blank tube 01.
And a spinning step S2, controlling the extrusion group of the multi-jaw spinning head 13 and the tube blank 01 clamped on the clamping jaw 21 to rotate relatively, so as to spin-press the tube section of the tube blank 01 into a formed tube section with a preset shape. In the present embodiment, the pipe segment portion that is spun into the formed pipe portion is the outer end portion of the raw pipe 01.
And a discharging step S3, controlling the opening of the clamping claw 21, pushing the pipe fitting which is subjected to spinning out of the clamping claw by using a pushing rod arranged in the rotating main shaft 20, and receiving and discharging by using the feeding and discharging device 11.
As described above, the extrusion set is composed of the spinning wheel 32, the spinning wheel 33, and the spinning block 31, that is, in the present embodiment, the extrusion set is composed of two rolling-throat type extrusion pieces and one hard friction-tool-throat type extrusion piece.
Example 2
As a description of embodiment 2 of the present invention, only the differences from embodiment 1 will be described below. As shown in fig. 5, in the present embodiment, the extrusion set is composed of one spinning wheel 51 and two spinning blocks 52, and a mandrel 53 is also arranged at the center position, that is, in the present embodiment, the extrusion set is composed of one rolling reduction type extrusion member and two hard friction tool reduction type extrusion members.
Example 3
As a description of embodiment 3 of the present invention, only the differences from embodiment 1 will be described below. As shown in fig. 6, in the present embodiment, the extrusion set is composed of two spinning balls 54 and one spinning block 55, and a core rod 56 is also disposed at the center position, that is, in the present embodiment, the extrusion set is composed of two rolling-throat type extrusion members and one hard friction-tool-throat type extrusion member.
Example 4
As a description of embodiment 4 of the present invention, only the differences from embodiment 1 will be described below. Referring to fig. 7, in the present embodiment, the extrusion set is composed of one spinning ball 57 and two spinning blocks 58, and a core rod 59 is also disposed at the central position, that is, in the present embodiment, the extrusion set is composed of one rolling reduction type extrusion member and two hard friction tool reduction type extrusion members.
Example 5
As a description of embodiment 5 of the present invention, only the differences from embodiment 1 will be described below. Referring to the structure shown in fig. 8, the extrusion set is composed of a spinning ball 61 and a spinning block 62, and a core rod 63 is also disposed at the center position, i.e., in the present embodiment, the extrusion set is composed of a rolling reduction type extrusion member and a hard friction tool reduction type extrusion member.
Example 6
As a description of embodiment 6 of the present invention, only the differences from embodiment 1 will be described below. Referring to the structure shown in fig. 9, the extrusion group is composed of a spinning wheel 64 and a spinning block 65, and a core rod 66 is also arranged at the center position, i.e. in the present embodiment, the extrusion group is composed of a rolling reduction type extrusion piece and a hard friction tool reduction type extrusion piece.
Comparative example 1
As an explanation of the present comparative example 1, only differences from the above-described examples 1 to 5, that is, combinations of different dies in an extrusion set will be described below. Referring to the structure shown in fig. 10, in this comparative example 1, the extrusion set thereof is composed of three spinning blocks 67, and a core rod 68 is also disposed at the center position, i.e., in this comparative example, the extrusion set is composed of three hard friction tool throat type extrusions.
Comparative example 2
As an explanation of the present comparative example 2, only differences from the above-described examples 1 to 5, that is, combinations of different dies in an extrusion set will be described below. Referring to the structure shown in fig. 11, in this comparative example 2, the extrusion set thereof is composed of three spinning balls 69, and a mandrel 71 is also laid at the center position, i.e., in this comparative example, the extrusion set is composed of three rolling-throat type extrusions.
Comparative example 3
As an explanation of the present comparative example 3, only differences from the above-described examples 1 to 5, that is, combinations of different dies in an extrusion set will be described below. Referring to the structure shown in fig. 12, in this comparative example 3, the extrusion set is composed of one spinning ball 72 and two spinning wheels 73, and a core rod 74 is also arranged at the center position, i.e., in this comparative example, the extrusion set is composed of three rolling-throat type extrusions.
Comparative example 4
As an explanation of the present comparative example 4, only differences from the above-described examples 1 to 5, that is, combinations of different dies in an extrusion set will be described below. Referring to the structure shown in fig. 13, in this comparative example 4, the extrusion set thereof is composed of three spinning wheels 75, and a mandrel 76 is also disposed at the central position, i.e., in this comparative example, the extrusion set is composed of three rolling-throat type extrusions.
Comparative example 5
As an explanation of the present comparative example 5, only differences from the above-described examples 1 to 5, that is, combinations of different dies in an extrusion set will be described below. Referring to the structure shown in fig. 14, in this comparative example 5, the extrusion set thereof is composed of one spinning roller 77 and two spinning balls 78, and a core rod 79 is also disposed at the central position, i.e., in this comparative example, the extrusion set is composed of three rolling-throat type extrusions.
The applicant utilizes a prototype to perform spinning necking treatment on the same hard copper tube, wherein a forming part of a spinning sample comprises a straight tube section part and a conical surface section part, and the surface roughness of the straight tube section part and the conical surface section part is detected, and the specific detection results are shown in the following table 1:
TABLE 1 detection values of surface roughness of spin-processed samples of examples and comparative examples
Figure DEST_PATH_GDA0002882251160000121
Figure DEST_PATH_GDA0002882251160000131
In the samples produced in batch in example 1, the problem of poor smoothness and steps at the root of the straight cylinder section can be seen from the samples obtained by spinning the combination of the effective spinning curved surface part of the spinning wheel with the radius of curvature smaller than that of the effective spinning curved surface part of the spinning block; the sample obtained by spinning the combination of the curvature radius of the effective spinning curved surface portion of the spinning wheel equal to or larger than that of the effective spinning curved surface portion of the spinning block can be found that the root portion of the straight cylinder section and the surface of the main body portion of the sample are smooth and tidy enough, and no step problem occurs.
The appearance of the sample formed by the above examples and comparative examples is judged by naked eyes, and for appearance description, the surface of the sample spun by the above example 1 is bright without peeling, fuzzing and cracks, and the appearance processing quality of the specific product spun by the different examples and comparative examples is shown in the following table 2; the cracking is a texture which is intersected with the spinning texture arranged along the circumferential direction, and the peeling problem is that copper scraps are adhered to the surface of the copper pipe and are not easy to remove.
TABLE 2 appearance of spin-processed samples of examples and comparative examples
Figure DEST_PATH_GDA0002882251160000132
Figure DEST_PATH_GDA0002882251160000141
Figure DEST_PATH_GDA0002882251160000151
The extrusion life of the examples in different combinations, in particular the number of samples (times) spun out, was counted and the results are shown in table 3 below:
TABLE 3 evaluation of extrusion service life of examples
Figure DEST_PATH_GDA0002882251160000152
Figure DEST_PATH_GDA0002882251160000161
From the above table, the following laws can be found: (1) as long as the 'beads' are matched for use, the surface of the manufactured product is easy to fluff, peel, crack and crack in the later use period, and the 'beads' are not durable. (2) And 3 rollers are adopted, so that the surface of the product is easy to fluff and peel. (3) The product produced by the spinning block has bright surface and no peeling, cracking and thread forming phenomena, but the service life of the product is far shorter than that of the product matched with other extrusion parts when the product is a spinning block. (4) In order to make the surface of the manufactured product bright and have no peeling, cracking and thread forming phenomena, namely a qualified product, at least 1 hard friction type extrusion piece is matched with 1-2 rolling body type extrusion pieces; wherein, the optimal combination of the '2 rollers and 1 spinning block' and the 'one roller and 1 spinning block' is adopted, and the surface of the manufactured product is bright and has no peeling, cracking and thread forming phenomena.
By combining the working characteristics of mass production samples and two tools and dies, the hard copper tube has low purity and contains more impurities, and has higher hardness than a semi-hard state, if a plurality of claws are spun by a hard friction tool, the heat generated by friction is difficult to release and accumulate continuously due to higher spinning speed, so that the copper body is easy to generate heat, the problems of fuzzing, peeling and the like appear at the end, and the service life of an extrusion piece can be shortened; spinning is carried out by adopting spinning balls, the processing quality is good in the early stage, fluffing, peeling and cracking are easy to occur along with the abrasion of the balls, and the service life of an extrusion piece is short; in addition, in order to avoid heat accumulation, cooling liquid is generally adopted for cooling, but because copper contains more impurities, the addition of the cooling liquid is easy to cause fuzzing and peeling; adopt three gyro wheel, though heat dispersion is good, it leads to the product to fluff and skinning easily, leads to the easy fluff of outward appearance and skinning of half hard copper pipe and hard copper pipe. In this application, the combination roll formula and stereoplasm friction formula, both cooperate to can reach better effect, especially spinning wheel.
In the above embodiment, the rotary driving device drives the material clamping claw to drive the copper pipe to rotate, and the spinning wheel, the spinning ball and the spinning block are all only extruded and fed; alternatively, the gripper jaws may be held stationary while the rotary drive is used to rotate the pressing member about the central axis of rotation, for example, a structure similar to that disclosed in patent publication No. CN108080480A may be used. In addition, in the above embodiment, the extrusion member is mounted and fixed by the swing lever, so that the rod-like structure thereof can be used to interfere less during the spinning process; further, the structure of the spinning feed driving device is not limited to the swing type feed mechanism in the above embodiment, and may be a radial feed mechanism such as CN108080480A, which may also use a rod to mount the extrusion member, that is, in the present invention, it is preferable to mount the extrusion member by using a rod-shaped connecting member, thereby constituting a connecting member of the extrusion member and the extrusion feed driving device.
Furthermore, in the above embodiments, the extrusion members are all of a reduced-mouth type extrusion member, and the combination can also be used for a flared extrusion member, thereby improving the spinning forming of products with similar characteristics, such as hard copper tubes.

Claims (10)

1. A multi-claw spinning machine head comprises a support, a squeezing piece group arranged on the support and a squeezing driving device used for driving the squeezing piece group to perform squeezing action;
the method is characterized in that:
the extrusion piece group is composed of more than one rolling type extrusion piece and more than one hard friction tool type extrusion piece.
2. The multi-jaw spinning head of claim 1, wherein:
the rolling extrusion is a spinning wheel extrusion.
3. The multi-jaw spinning head of claim 1, wherein:
the extrusion surface of the hard friction tool type extrusion piece is a convex continuous curved surface.
4. The multi-jaw spinning head of any one of claims 1 to 3, characterized in that:
the radius of curvature of the effective spinning curved surface portion of the hard friction tool type extrusion member is equal to or smaller than the radius of curvature of the effective spinning curved surface portion of the rolling type extrusion member.
5. The multi-jaw spinning head of any one of claims 1 to 3, characterized in that:
the number of hard friction tool type extruded parts is one, and the number of rolling type extruded parts is more than two.
6. The multi-jaw spinning head of claim 5, wherein:
the extrusion piece group consists of two spinning wheels and a spinning block.
7. The multi-jaw spinning head of any one of claims 1 to 3, characterized in that:
the hard friction tool type extrusion piece is a spinning block made of die steel, and CVD treatment is carried out on at least the effective extrusion surface of the spinning block;
the rolling type extrusion part is a spinning wheel made of die steel.
8. The multi-jaw spinning head of any one of claims 1 to 3, characterized in that:
the extrusion parts of the extrusion part group are all necking type extrusion parts;
the multi-jaw spinning head includes a mandrel at a central region of the set of extrusions for providing spinning support through a spun tubular.
9. The multi-jaw spinning head of any one of claims 1 to 3, characterized in that:
the extrusion driving device comprises a swing rod and a swing driving unit for driving the swing rod to swing for feeding, and an extrusion piece is installed at the tail end of the swing rod.
10. A spinning processing system of a hard copper tube comprises a rack, and a material clamping machine head, a multi-claw spinning machine head and a rotary driving device which are arranged on the rack;
the clamping machine head comprises clamping claws, and the multi-claw spinning machine head comprises an extrusion piece group; the rotary driving device is used for driving the material clamping claw to rotate relative to the rack so as to drive the hard copper tube clamped on the material clamping claw to rotate around a central axis of rotation;
the method is characterized in that:
the multi-jaw spinning head is the multi-jaw spinning head claimed in any one of claims 1 to 8.
CN202020235314.0U 2020-03-01 2020-03-01 Spinning system and multi-jaw spinning head of hard copper tube Active CN212822054U (en)

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Applications Claiming Priority (1)

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