CN212821227U - Bottle embryo visual inspection system - Google Patents
Bottle embryo visual inspection system Download PDFInfo
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- CN212821227U CN212821227U CN202021745158.9U CN202021745158U CN212821227U CN 212821227 U CN212821227 U CN 212821227U CN 202021745158 U CN202021745158 U CN 202021745158U CN 212821227 U CN212821227 U CN 212821227U
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- 210000001161 mammalian embryo Anatomy 0.000 title claims abstract description 44
- 238000011179 visual inspection Methods 0.000 title claims description 7
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 239000002699 waste material Substances 0.000 claims abstract description 16
- 230000000007 visual effect Effects 0.000 claims abstract description 14
- 210000003813 thumb Anatomy 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 12
- 238000010191 image analysis Methods 0.000 claims description 3
- 210000003739 neck Anatomy 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000758 substrate Substances 0.000 abstract description 7
- 230000001737 promoting effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 238000007664 blowing Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 206010040925 Skin striae Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of the PET bottle production facility technique and specifically relates to a bottle embryo visual detection system, which comprises a frame, the control unit and rotatory detecting element, the control unit is fixed in frame outer wall one side, the fixed mounting substrate that is equipped with in frame middle part, rotatory detecting element is including the installation roof and hang embryo astrolabe, the installation roof is fixed at the mounting substrate top through a plurality of spinal branch vaults, the mounting substrate middle part is equipped with driving motor, driving motor's output and hanging embryo astrolabe fixed connection, be equipped with the round hole on the installation roof, installation roof top is equipped with idiot camera light source and idiot camera, the mounting substrate top is equipped with first body camera and second body camera, fixed waste product unit of unloading and the bottle embryo angle thumb wheel of being equipped with on the installation roof. The utility model discloses reduce equipment size, reduce equipment manufacturing cost, have practicality, be fit for promoting.
Description
Technical Field
The utility model relates to a PET bottle production facility technical field especially relates to a bottle embryo visual detection system.
Background
At present, PET bottles are widely applied to the field of packaging of medicines, foods and the like, and the processing of the bottles realizes large-scale automatic flowing. One of the important steps in the processing line is to perform bottle blowing processing on a bottle blank, and the bottle blowing processing firstly needs to ensure that the bottle blank entering the bottle blowing machine is a qualified product, and if the bottle mouth is damaged and deformed, or the bottle body has bubbles, black spots and the like, the problem that the production line produces unqualified bottle bodies and the like is caused, and the production efficiency of the production line is seriously influenced. The detection of the prior bottle blank is basically divided into the detection of the flatness and the damage of a bottle mouth and the detection of black spots, bubbles, striae and the like of the bottle body. A complete set of large equipment is usually required to perform image visual inspection of the above problems in a pipeline fashion. The equipment usually occupies a large area, is high in cost and is not suitable for being applied to small and medium-sized micro enterprises. Therefore, a bottle blank visual inspection system is provided to solve the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the shortcoming that the existing PET bottle body detecting system existing in the prior art is large in size, high in cost and not suitable for small and medium enterprises, and providing a bottle blank visual detection system.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a bottle blank visual detection system is designed, and comprises a rack, a control unit and a rotation detection unit, wherein the control unit is fixed on one side of the outer wall of the rack, a mounting base plate is fixedly arranged in the middle of the rack, the rotation detection unit comprises a mounting top plate and a blank hanging star disk, the mounting top plate is fixed on the top of the mounting base plate through a plurality of supporting columns, a driving motor is fixedly arranged in the middle of the mounting base plate through a motor support, the output end of the driving motor is fixedly connected with the circle center of the blank hanging star disk, a round hole matched with the outer contour of the blank hanging star disk is formed in the mounting top plate, a blank inlet slide rail and a blank outlet guide plate are fixedly arranged on the mounting top plate, a blank inlet camera light source and a blank outlet camera are fixedly arranged on one side of the blank inlet slide rail at the top of the mounting top plate from bottom to top, a first bottle body camera and a second, two blank body light sources which are respectively opposite to the first bottle body camera and the second bottle body camera are fixedly arranged between the mounting base plate and the mounting top plate, and a waste discharging unit and a bottle blank angle shifting wheel are fixedly arranged on the mounting top plate.
Preferably, the waste product unit of unloading and bottle embryo angle thumb wheel setting are between first body camera and second body camera, bottle embryo angle thumb wheel is star type rubber construction, the waste product unit of unloading is including the cylinder of unloading, the cylinder of unloading passes through wire and the control unit electric connection, the fixed slide of unloading that is equipped with of output of cylinder of unloading, the slide of unloading is equipped with indent arc limit with hang the relative one side of embryo star dish, the round hole radius equals on indent arc limit and the installation roof, the fixed waste outlet that sets up relatively about being equipped with and the slide of unloading is fought on the mounting substrate.
Preferably, a plurality of blank hanging openings matched with bottle blank bottle necks are equally distributed on the opening edge side of the blank hanging star disk at equal intervals.
Preferably, the embryo inlet slide rail and the embryo outlet guide plate are both arranged in a tangent mode with the round hole of the installation top plate.
Preferably, the control unit comprises a display screen and a computer host, a control button, a counter and a mouse and keyboard drawer are fixedly arranged on the outer wall of the rack, the display screen, the control button, the counter, the driving motor, the embryo mouth camera light source, the embryo mouth camera, the first body camera, the second body camera and the embryo body light source are all electrically connected with the computer host through leads, the first body camera, the second body camera and the embryo mouth camera are all CCD cameras, and a CCD image analysis and processing system is arranged in the computer host.
Preferably, the light source of the embryo mouth camera and the embryo mouth camera are connected to the top of the mounting top plate through slide bar structure height adjustable type, and the first bottle body camera and the second bottle body camera are connected to the top of the mounting base plate through slide bar structure height adjustable type.
The utility model provides a pair of bottle embryo visual detection system, beneficial effect lies in: the utility model discloses carried out improvement on a large scale to current large-scale bottle embryo assembly line, integrated to a small-size equipment with the visual detection function in, realize the visual detection function of main equipment on the circular assembly line in the equipment, reduce equipment size, reduction equipment manufacturing cost, have practicality, be fit for promoting.
Drawings
Fig. 1 is a schematic structural view of a bottle blank vision inspection system provided by the present invention;
fig. 2 is a schematic view of an internal structure of a bottle blank vision inspection system provided by the present invention;
fig. 3 is a schematic front structural view of a rotation detecting unit according to the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 3;
fig. 5 is a schematic side view of the rotation detecting unit of the present invention;
FIG. 6 is an enlarged view of portion B of FIG. 5;
fig. 7 is a schematic view of the bottom structure of the blank hanging star disk and the driving motor of the present invention.
In the figure: the device comprises a rack 1, a mounting substrate 11, a control unit 2, a display screen 21, a control button 22, a counter 23, a mouse and keyboard drawer 24, a computer host 25, a rotation detection unit 3, a blank inlet slide rail 31, a blank outlet guide plate 32, a mounting top plate 33, a waste outlet hopper 34, a blank hanging star disc 35, a blank hanging port 351, a waste discharging unit 36, a discharging air cylinder 361, a discharging slide plate 362, a bottle blank angle dial wheel 37, a blank light source 38, a blank port camera light source 4, a blank port camera 5, a first bottle body camera 6, a second bottle body camera 7, a bottle blank 8, a driving motor 9 and a motor support 91.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-7, a bottle blank visual inspection system comprises a rack 1, a control unit 2 and a rotation detection unit 3, wherein the control unit 2 is fixed on one side of the outer wall of the rack 1, a mounting base plate 11 is fixedly arranged in the middle of the rack 1, the rotation detection unit 3 comprises a mounting top plate 33 and a blank hanging star disk 35, the mounting top plate 33 is fixed on the top of the mounting base plate 11 through a plurality of support columns, a driving motor 9 is fixedly arranged in the middle of the mounting base plate 11 through a motor support 91, the output end of the driving motor 9 is fixedly connected with the circle center of the blank hanging star disk 35, a circular hole matched with the outer contour of the blank hanging star disk 35 is formed in the mounting top plate 33, a blank inlet slide rail 31 and a blank outlet guide plate 32 are both arranged in a tangent mode with the circular hole of the mounting top plate 33, and a plurality of blank hanging openings 351.
Be equipped with on the installation roof 33 and fixedly be equipped with into embryo slide rail 31 and go out embryo deflector 32, installation roof 33 top is advancing embryo slide rail 31 one side from bottom to top and fixedly is equipped with idiotoma camera light source 4 and idiotoma camera 5, installation base plate 11 top is advancing embryo slide rail 31 and going out embryo deflector 32 and fixedly is equipped with first body camera 6 and second body camera 7 within a definite time, fixed being equipped with two respectively with the relative embryo body light source 38 that sets up of first body camera 6 and second body camera 7 between installation base plate 11 and installation roof 33, idiotoma camera light source 4, idiotoma camera 5 passes through slide bar structure height-adjustable formula and connects at installation roof 33 top, first body camera 6, second body camera 7 passes through slide bar structure height-adjustable formula and connects at installation base plate 11 top.
Fixed waste product unit 36 and the bottle embryo angle thumb wheel 37 of unloading that are equipped with on the installation roof 33, waste product unit 36 and the setting of bottle embryo angle thumb wheel 37 of unloading are between first body camera 6 and second body camera 7, bottle embryo angle thumb wheel 37 is star type rubber construction, waste product unit 36 of unloading is including the cylinder 361 of unloading, the cylinder 361 of unloading passes through wire and the 2 electric connection of control unit, the fixed slide 362 of unloading that is equipped with of output of the cylinder 361 of unloading, the slide 362 is equipped with indent arc limit with hang embryo star dish 35 relative one side of unloading, indent arc limit equals with round hole radius on the installation roof 33, fixed waste outlet fill 34 that sets up relatively from top to bottom with the slide 362 of unloading on the mounting substrate 11.
The control unit 2 comprises a display screen 21 and a computer host 25, a control button 22, a counter 23 and a mouse and keyboard drawer 24 are fixedly arranged on the outer wall of the frame 1, the display screen 21, the control button 22, the counter 23, a driving motor 9, a blank mouth camera light source 4, a blank mouth camera 5, a first body camera 6, a second body camera 7 and a blank body light source 38 are all electrically connected with the computer host 25 through leads, the first body camera 6, the second body camera 7 and the blank mouth camera 5 are CCD cameras, and a CCD image analysis processing system is arranged in the computer host 25.
In the use process of the utility model, the bottle embryo 8 slides into the embryo hanging port 351 of the embryo hanging star disk 35 through the embryo inlet slide rail 31, and firstly takes a picture through the embryo port camera 5 and analyzes the flatness and damage condition of the bottle embryo port, and marks the data of the bottle embryo; then, the bottle blank and the bottle body are photographed by the first bottle body camera 6, the images are analyzed, whether black spots, bubbles, scratch marks and the like exist or not is detected, and the data are marked; when the bottle blank 8 passes through the bottle blank angle shifting wheel 37, the bottle blank angle shifting wheel 37 rotates to shift the bottle blank 8 to rotate, and then the bottle blank reaches the second body camera 7, and the second body camera 7 photographs the bottle body of the bottle blank 8 and analyzes and marks the bottle body; (because the camera can only shoot 180 degrees, in order to shoot both ends of the visual angle, the bottle embryo 8 needs to be stirred by the bottle embryo angle stirring wheel 37 by using friction force, and then the bottle embryo is shot and analyzed by the second bottle body camera 7 after stirring; the combination of the first bottle body camera 6 and the second bottle body camera 7 can realize the shooting of the bottle body without dead angle at 360 degrees.); and the waste product unloading unit 36 is used for removing or reserving the current bottle blanks according to the marking data photographed by the three cameras.
The utility model discloses carried out improvement on a large scale to current large-scale bottle embryo assembly line, integrated to a small-size equipment with the visual detection function in, realize the visual detection function of main equipment on the circular assembly line in the equipment, reduce equipment size, reduction equipment manufacturing cost, have practicality, be fit for promoting.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. A bottle blank visual detection system comprises a rack (1), a control unit (2) and a rotary detection unit (3), and is characterized in that the control unit (2) is fixed on one side of the outer wall of the rack (1), a mounting base plate (11) is fixedly arranged in the middle of the rack (1), the rotary detection unit (3) comprises a mounting top plate (33) and a blank hanging star disk (35), the mounting top plate (33) is fixed on the top of the mounting base plate (11) through a plurality of supporting columns, a driving motor (9) is fixedly arranged in the middle of the mounting base plate (11) through a motor support (91), the output end of the driving motor (9) is fixedly connected with the circle center of the blank hanging star disk (35), a round hole matched with the outer contour of the blank hanging star disk (35) is formed in the mounting top plate (33), a blank inlet slide rail (31) and a blank outlet guide plate (32) are fixedly arranged on the mounting top plate (33), the blank-opening camera light source (4) and the blank-opening camera (5) are fixedly arranged at the top of the mounting top plate (33) from bottom to top on one side of the blank inlet slide rail (31), a first bottle body camera (6) and a second bottle body camera (7) are fixedly arranged between the blank inlet slide rail (31) and the blank outlet guide plate (32) at the top of the mounting base plate (11), two blank body light sources (38) which are respectively and oppositely arranged with the first bottle body camera (6) and the second bottle body camera (7) are fixedly arranged between the mounting base plate (11) and the mounting top plate (33), and a waste discharging unit (36) and a bottle blank angle shifting wheel (37) are fixedly arranged on the mounting top plate (33).
2. The visual bottle blank detection system according to claim 1, wherein the waste product discharge unit (36) and the bottle blank angle thumb wheel (37) are arranged between the first body camera (6) and the second body camera (7), the bottle blank angle thumb wheel (37) is of a star-shaped rubber structure, the waste product discharging unit (36) comprises a discharging cylinder (361), the discharging cylinder (361) is electrically connected with the control unit (2) through a conducting wire, a discharging sliding plate (362) is fixedly arranged at the output end of the discharging cylinder (361), one side of the discharging sliding plate (362) opposite to the blank hanging star disk (35) is provided with an inward concave arc-shaped edge, the radius of the concave arc-shaped edge is equal to that of a round hole in the mounting top plate (33), and a waste outlet hopper (34) which is arranged opposite to the discharging sliding plate (362) up and down is fixedly arranged on the mounting base plate (11).
3. The bottle blank visual inspection system according to claim 1, wherein the opening of the blank hanging star disk (35) is equally provided with a plurality of blank hanging openings (351) which are matched with the bottle necks of the bottle blanks (8) along the side at equal intervals.
4. The visual bottle embryo detection system as claimed in claim 1, wherein the embryo inlet slide rail (31) and the embryo outlet guide plate (32) are both arranged tangentially to the circular hole of the top mounting plate (33).
5. The bottle blank visual detection system according to claim 1, wherein the control unit (2) comprises a display screen (21) and a computer host (25), a control button (22), a counter (23) and a mouse and keyboard drawer (24) are fixedly arranged on the outer wall of the rack (1), the display screen (21), the control button (22), the counter (23), the driving motor (9), the blank mouth camera light source (4), the blank mouth camera (5), the first bottle body camera (6), the second bottle body camera (7) and the blank body light source (38) are electrically connected with the computer host (25) through wires, the first bottle body camera (6), the second bottle body camera (7) and the blank mouth camera (5) are all CCD cameras, and a CCD image analysis processing system is arranged in the computer host (25).
6. The bottle blank visual inspection system according to claim 1, wherein the blank mouth camera light source (4) and the blank mouth camera (5) are connected to the top of the mounting top plate (33) through a slide bar structure height adjustable type, and the first bottle body camera (6) and the second bottle body camera (7) are connected to the top of the mounting base plate (11) through a slide bar structure height adjustable type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021745158.9U CN212821227U (en) | 2020-08-20 | 2020-08-20 | Bottle embryo visual inspection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021745158.9U CN212821227U (en) | 2020-08-20 | 2020-08-20 | Bottle embryo visual inspection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212821227U true CN212821227U (en) | 2021-03-30 |
Family
ID=75137484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021745158.9U Active CN212821227U (en) | 2020-08-20 | 2020-08-20 | Bottle embryo visual inspection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212821227U (en) |
-
2020
- 2020-08-20 CN CN202021745158.9U patent/CN212821227U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240613 Address after: 516100 Robak Company's factory building in Huoshaodun area, Shenli Village, Yuanzhou Town, Boluo County, Huizhou City, Guangdong Province Patentee after: Guangdong Xingheng Packaging Container Co.,Ltd. Country or region after: China Address before: No.11 Qianjin Street, Yousheng Road, Dongsheng Town, Zhongshan City, Guangdong Province Patentee before: Zhongshan Zhiquan automation equipment Technology Co.,Ltd. Country or region before: China |