CN212820728U - Porcelain insulator surface treatment device - Google Patents

Porcelain insulator surface treatment device Download PDF

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Publication number
CN212820728U
CN212820728U CN202021178411.7U CN202021178411U CN212820728U CN 212820728 U CN212820728 U CN 212820728U CN 202021178411 U CN202021178411 U CN 202021178411U CN 212820728 U CN212820728 U CN 212820728U
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China
Prior art keywords
box
paint
porcelain insulator
surface treatment
spraying
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CN202021178411.7U
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Chinese (zh)
Inventor
刘起江
朱喜涛
刘兴隆
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Jiangxi Qianglian Electric Co ltd
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Jiangxi Qianglian Electric Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a porcelain insulator surface treatment device belongs to transmission line technical field, and it is loaded down with trivial details to have solved among the current transmission line porcelain insulator clearance, the lower problem of efficiency, and its technical essential is: the power distribution box comprises a box body, the box top is equipped with the upper cover plate, first through-hole has been seted up at the box top, the control box is installed in the box outside, box internally mounted has spraying mechanism and moving mechanism, utilize control box and upper cover plate, the staff can observe surplus paint spraying time and the inside state of spraying paint of box, can also control the speed of spraying paint, utilize moving mechanism, the staff can avoid the blind area of spraying paint, can be even spray paint to porcelain insulator, utilize the mechanism of spraying paint, the device can retrieve the unnecessary paint of spun and recycle, the cost of spraying paint is reduced, real time monitoring has, evenly sprays paint, the advantage of the usability of improvement work efficiency and promotion product.

Description

Porcelain insulator surface treatment device
Technical Field
The utility model relates to a material processing field specifically relates to a porcelain insulator surface treatment device.
Background
With the rapid development of population and the continuous update of electric equipment, the electricity consumption of people is rapidly rising, in daily life, people can use electric energy transported from a remote place, in the transportation process of the electric energy, insulators play an important role, and among various insulators, porcelain insulators are most commonly used. The porcelain insulator is an insulator made of electrical ceramics. The electrical ceramic is made by baking quartz, feldspar and clay as raw materials. Porcelain insulator's porcelain part surface is covered with the enamel usually, in order to improve its mechanical strength, waterproof infiltration, increase surface smoothness, but porcelain insulator is in the use, can't satisfy antifouling requirement, easily arouse dirty sudden strain of a muscle, the circuit is long-term to be operated, can make the insulator receive the influence of load, can reduce its bearing capacity gradually, seriously influence whole transmission line's insulation level, at present, regularly carry out surface treatment clearance work such as manual cleaning to porcelain insulator, but this kind of clearance work has increased the work load of transmission line fortune dimension, it is lower to clean the efficiency simultaneously, the manpower and the time resource that drop into are big.
Therefore, it is desirable to provide a porcelain insulator surface treatment apparatus aiming at solving the above problems.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model provides a purpose provides a porcelain insulator surface treatment device to solve the problem in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a porcelain insulator surface treatment device, includes the box, the box top is equipped with the upper cover plate, first through-hole has been seted up at the box top, the control box is installed in the box outside, box internally mounted has spraying mechanism and moving mechanism.
As a further scheme of the utility model, the box is cylindric, the supporting legs is installed to the bottom half, the welding of the supporting legs other end has the beam portion, the universal wheel is installed to beam portion one side, and fixed foot is installed to the opposite side, fixed foot top is provided with the regulating wheel.
As a further aspect of the present invention, the upper cover plate is connected to the top of the box body through a hinge, and the first through hole is provided with an inlet plug.
As a further aspect of the present invention, the control box includes a LED display screen and a control button.
As a further scheme of the utility model, it includes drum baffle, orifice, second through-hole, slide rail, extraction pump, chute and leads the lacquer pipe to scribble the mechanism, box internally mounted has the drum baffle, a plurality of orifice has been seted up to drum baffle upper portion side equidistance, a plurality of second through-hole has been seted up to drum baffle bottom, the inboard bottom of drum baffle vertically is provided with a plurality of slide rail, the chute has been seted up in the slide rail, the lower extreme opening and the second through-hole intercommunication in chute, be provided with the extraction pump between box inboard and the drum baffle, the export of extraction pump is connected with lead lacquer pipe one end, lead the lacquer pipe other end and connect the orifice.
As the utility model discloses further scheme, moving mechanism includes motor, electric telescopic handle, backup pad and electric rotary disk, inside motor, a plurality of electric telescopic handle and the power of being provided with of box, the electric telescopic handle top is connected with the backup pad, backup pad center department installs electric rotary disk, the backup pad is connected with the chute upper end opening in the slide rail all around.
As a further aspect of the present invention, the upper cover plate is a transparent cover.
As a further aspect of the present invention, the supporting plate is in the shape of a circular truncated cone, and the diameter of the upper surface circle is smaller than that of the lower surface circle.
As a further proposal of the utility model, the heating lamp is vertically installed at the position where the spray hole is not arranged on the inner side of the cylinder clapboard.
As a further scheme of the utility model, LED display screen, control button, electric telescopic handle, extraction pump, heat lamp, motor and power all connect through the wire.
To sum up, compared with the prior art, the embodiment of the utility model has the following beneficial effects:
1. the utility model discloses a control box, the electronic rotatory disc revolution of artificial control can let the mode of spraying paint diversified, simultaneously, utilizes LED display screen and transparent upper cover plate to let the staff can the real-time observation surplus time of spraying paint and the progress and the state of spraying paint, lets the more scientific and reasonable arrangement of staff the latency of spraying paint, possesses artificial control, real time monitoring and improvement work efficiency's effect.
2. The utility model discloses a mechanism of spraying paint can spray paint the operation to porcelain insulator, utilizes chute and second through-hole can retrieve the unnecessary paint of spun and utilize, has reduced the cost of spraying paint, utilizes the heat lamp to carry out the heat treatment to the paint on porcelain insulator surface simultaneously, solidifies the shaping with higher speed, can further improve the efficiency of spraying paint, is favorable to improving work efficiency and increase output, has reduce cost, the shaping of spraying paint fast and improves work efficiency's effect.
3. The utility model discloses a moving mechanism can be more comprehensive spray paint to porcelain insulator surface, has avoided the blind area that sprays paint, can let spray paint more evenly, has improved the performance of the back porcelain insulator that sprays paint, has evenly spray paint, effectively keeps away the blind and improves the effect of performance.
To illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
Fig. 1 is a schematic structural view of embodiment 1 of the present invention.
Fig. 2 is a side view of embodiment 1 of the present invention.
Fig. 3 is a schematic structural view of embodiment 2 of the present invention.
Reference numerals: the device comprises a box body 1, a supporting foot 2, a cross rod 3, a universal wheel 4, a fixed foot 5, an adjusting wheel 6, a control box 7, an LED display screen 8, a control key 9, an upper cover plate 10, a hinge 11, a first through hole 12, an inlet plug 13, a cylinder partition plate 14, a spray hole 15, a slide rail 16, an electric telescopic rod 17, a support plate 18, an electric rotary disc 19, a porcelain insulator 20, a suction pump 21, a second through hole 22, a flow groove 23, a paint storage area 24, a paint guide pipe 25, a heating lamp 26 and a motor 27.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The following detailed description is provided for the specific embodiments of the present invention.
Example 1
Referring to fig. 1-3, a porcelain insulator surface treatment device, includes box 1, supporting legs 2, beam portion 3, universal wheel 4, fixed foot 5, regulating wheel 6, control box 7, upper cover plate 10, hinge 11, first through-hole 12, entrance plug 13, porcelain insulator 20, paint store district 24, the mechanism and the moving mechanism of spraying paint, box 1 is cylindric, supporting legs 2 are installed to box 1 bottom, the welding of the 2 other end of supporting legs has beam portion 3, universal wheel 4 is installed to beam portion 3 one side, and fixed foot 5 is installed to the opposite side, fixed foot 5 top is provided with regulating wheel 6, through promoting box 1, utilizes the universal wheel 4 of bottom setting can realize the removal of device, can utilize fixed foot 5 fixing device through rotatory regulating wheel 6, realizes the removal and the fixing of device.
1 top of box is equipped with upper cover plate 10, upper cover plate 10 passes through hinge 11 and is connected with 1 top of box, and the staff can overturn that upper cover plate 10 will need the porcelain insulator that sprays paint and put into box 1 or spray the porcelain insulator that has lacquer and take out, 1 top of box still is equipped with first through-hole 12, first through-hole 12 is equipped with into the mouth stopper 13, and the staff can take out into the mouth stopper 13, and the paint that will need the spraying pours into inside box 1 through first through-hole 12.
The paint spraying mechanism comprises a cylinder clapboard 14, a spray hole 15, a second through hole 22, a slide rail 16, a suction pump 21, a trough 23 and a paint guide pipe 25, a cylinder clapboard 14 is arranged in the box body 1, a plurality of spray holes 15 are arranged on the side surface of the upper part of the cylinder clapboard 14 at equal intervals, a plurality of second through holes 22 are arranged at the bottom of the cylindrical partition plate 14, a plurality of slide rails 16 are longitudinally arranged at the bottom of the inner side of the cylindrical partition plate 14, a chute 23 is arranged in the slide rail 16, the lower end opening of the chute 23 is communicated with the second through hole 22, an extraction pump 21 and a power supply are arranged between the inner side of the box body 1 and the cylindrical partition plate 14, the outlet of the extraction pump 21 is connected with one end of a paint guide pipe 25, the other end of the paint guide pipe 25 is connected with a spray hole 15, the poured paint can be drawn from the paint storage area 24 into the paint guide tube 25 and then sprayed out through the spray holes 15 to perform a painting operation on the porcelain insulator 20.
Moving mechanism includes motor 27, electric telescopic handle 17, backup pad 18 and electric rotating disc 19, 1 inside motor 27 and a plurality of electric telescopic handle 17 of being provided with of box, electric telescopic handle 17 top is connected with backup pad 18, backup pad 18 center department installs electric rotating disc 19, and the staff can place porcelain insulator 20 on electric rotating disc 19, electric rotating disc 19 drives porcelain insulator 20 rotatory under the state of circular telegram, backup pad 18 is connected with runner 23 upper end opening in the slide rail 16 all around.
The outside of the box body 1 is also provided with a control box 7, the control box 7 comprises an LED display screen 8 and a control key 9, a worker selects the rotating speed of the electric rotating disc 19 by pressing the control key 9, the LED display screen 8 can display the residual paint spraying time in real time, the worker can use the waiting time better, and the work efficiency is improved.
The working personnel pour the paint to be sprayed into the paint storage area 24 in advance, the upper cover plate 10 is opened, the porcelain insulator 20 to be sprayed is stably placed on the electric rotating disc 19, the control key 9 is pressed to select the rotating speed of the electric rotating disc 19, the LED display screen 8 can display the residual paint spraying time in real time, the working personnel can better utilize the paint spraying waiting time, and the working efficiency can be improved; the extraction pump 21 works to extract the poured paint from the paint storage area 24 into the paint guide pipe 25, the paint is sprayed out from the spray holes 15, the porcelain insulator 20 is sprayed, the electric rotating disc 19 rotates to drive the porcelain insulator 20 to rotate, uniform paint spraying on the porcelain insulator 20 can be guaranteed, and paint waste and hidden use troubles possibly caused by uneven paint spraying are prevented; meanwhile, the electric telescopic rod 17 works to move the supporting plate up and down, so that the whole outer surface of the porcelain insulator 20 can be sprayed with paint, and a paint spraying blind area is avoided; when the paint is sprayed, the redundant paint flows back to the paint storage area 24 along the support plate 18 through the chute 23 and the second through hole 22 again for repeated use, so that the waste of the redundant paint is avoided, and the paint spraying cost is reduced; through promoting box 1, utilize the roll of universal wheel 4, can realize the removal function of device, can fix fixed foot 5 on ground through rotatory regulating wheel 6, realize the fixed of device.
Preferably, in this embodiment, the upper cover plate 10 is a transparent cover, and a worker can observe the progress of painting through the upper cover plate 10.
Preferably, in this embodiment, the support plate 18 is in a circular truncated cone shape, and the diameter of the upper surface circle is smaller than that of the lower surface circle.
Preferably, in this embodiment, the LED display screen 8, the control button 9, the electric telescopic rod 17, the suction pump 21, the motor 27 and the power supply are all connected through a wire.
Example 2
Referring to fig. 1 to 3, in embodiment 1, a surface treatment apparatus for porcelain insulators includes a case 1, support legs 2, a cross bar portion 3, a universal wheel 4, fixing legs 5, an adjusting wheel 6, a control box 7, an LED display 8, a control button 9, an upper cover plate 10, a hinge 11, a first through hole 12, an inlet plug 13, a cylindrical partition plate 14, a spray hole 15, a slide rail 16, an electric telescopic rod 17, a support plate 18, an electric rotary disc 19, a porcelain insulator 20, an extraction pump 21, a second through hole 22, a trough 23, a paint storage area 24, a paint guide pipe 25, a heating lamp 26, and a motor 27, unlike embodiment 1, the heating lamp 26 is longitudinally installed at a position where the spray hole 15 is not opened inside the cylindrical partition plate 14, and during a painting process, the heating lamp 26 heats paint on the surface of the porcelain insulator 20, and accelerates solidification molding, thereby further improving painting efficiency, is beneficial to improving the working efficiency and increasing the output.
Preferably, in this embodiment, the LED display screen 8, the control button 9, the electric telescopic rod 17, the suction pump 21, the heating lamp 26, the motor 27 and the power supply are all connected through a wire.
The rest of the structure of this example is the same as example 1.
The utility model discloses a theory of operation is:
paint is poured into the paint storage area 24, the upper cover plate 10 is opened, the porcelain insulator 20 is stably placed on the electric rotating disc 19, the control button 9 is pressed, the number of revolutions of the electric rotating disc 19 is selected, the LED display screen 8 can display the residual paint spraying time in real time, the paint spraying waiting time can be reasonably arranged by workers, and the working efficiency is improved; the extraction pump 21 works to extract the poured paint from the paint storage area 24 into the paint guide pipe 25, the paint is sprayed out from the spray holes 15, the porcelain insulator 20 is sprayed, the electric rotary disc 19 rotates to drive the porcelain insulator 20 to rotate, uniform paint spraying on the porcelain insulator 20 can be guaranteed, and paint waste and hidden use troubles possibly caused by uneven paint spraying are prevented; meanwhile, the electric telescopic rod 17 works to move the supporting plate up and down, so that the whole outer surface of the porcelain insulator 20 can be sprayed with paint, and a paint spraying blind area is avoided; when the paint is sprayed, the redundant paint flows back to the paint storage area 24 along the support plate 18 through the chute 23 and the second through hole 22 again for repeated use, so that the waste of the redundant paint is avoided, and the paint spraying cost is reduced; through promoting box 1, utilize the roll of universal wheel 4, can realize the removal function of device, can fix fixed foot 5 on ground through rotatory regulating wheel 6, realize the fixed of device.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. The utility model provides a porcelain insulator surface treatment device, includes box (1), its characterized in that, box (1) top is equipped with upper cover plate (10), first through-hole (12) have been seted up at box (1) top, control box (7) are installed in the box (1) outside, box (1) internally mounted has spraying mechanism and moving mechanism.
2. The porcelain insulator surface treatment device according to claim 1, wherein the box body (1) is cylindrical, the supporting legs (2) are mounted at the bottom of the box body (1), the cross rod part (3) is welded at the other end of the supporting legs (2), universal wheels (4) are mounted on one side of the cross rod part (3), fixing feet (5) are mounted on the other side of the cross rod part, and adjusting wheels (6) are arranged above the fixing feet (5).
3. The surface treatment device for porcelain insulators according to claim 2, wherein the upper cover plate (10) is connected to the top of the tank (1) by a hinge (11), and the first through hole (12) is provided with an inlet plug (13).
4. The porcelain insulator surface treatment apparatus according to claim 3, wherein the control box (7) includes an LED display screen (8) and a control key (9).
5. The porcelain insulator surface treatment device according to claim 4, wherein the spraying mechanism comprises a cylindrical partition plate (14), spraying holes (15), second through holes (22), sliding rails (16), an extraction pump (21), a flow groove (23) and a paint guide pipe (25), the cylindrical partition plate (14) is installed inside the box body (1), the spraying holes (15) are equidistantly formed in the side surface of the upper portion of the cylindrical partition plate (14), the second through holes (22) are formed in the bottom of the cylindrical partition plate (14), the sliding rails (16) are longitudinally arranged at the bottom of the inner side of the cylindrical partition plate (14), the flow groove (23) is formed in the sliding rails (16), the lower end opening of the flow groove (23) is communicated with the second through holes (22), the extraction pump (21) is arranged between the inner side of the box body (1) and the cylindrical partition plate (14), and the outlet of the extraction pump (21) is connected with one end of the paint guide pipe (25), the other end of the paint guide pipe (25) is connected with the spray hole (15).
6. The surface treatment device for the porcelain insulators as claimed in claim 5, wherein the moving mechanism comprises a motor (27), an electric telescopic rod (17), a support plate (18) and an electric rotating disc (19), the motor (27), the electric telescopic rod (17) and a power supply are arranged inside the box body (1), the support plate (18) is connected to the top of the electric telescopic rod (17), the electric rotating disc (19) is installed at the center of the support plate (18), and the periphery of the support plate (18) is connected with openings at the upper ends of the runners (23) in the slide rails (16).
7. The porcelain insulator surface treatment apparatus according to claim 3, wherein the upper cover plate (10) is a transparent cover.
8. The porcelain insulator surface treatment apparatus according to claim 6, wherein the support plate (18) is circular truncated cone-shaped, and the diameter of the upper surface circle is smaller than that of the lower surface circle.
9. The surface treatment apparatus for porcelain insulators according to claim 6, wherein a heating lamp (26) is longitudinally installed inside the cylindrical partition (14) without the nozzle hole (15).
10. The porcelain insulator surface treatment apparatus according to claim 9, wherein the LED display screen (8), the control button (9), the electric telescopic rod (17), the suction pump (21), the heating lamp (26), the motor (27) and the power supply are connected by wires.
CN202021178411.7U 2020-06-23 2020-06-23 Porcelain insulator surface treatment device Active CN212820728U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021178411.7U CN212820728U (en) 2020-06-23 2020-06-23 Porcelain insulator surface treatment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021178411.7U CN212820728U (en) 2020-06-23 2020-06-23 Porcelain insulator surface treatment device

Publications (1)

Publication Number Publication Date
CN212820728U true CN212820728U (en) 2021-03-30

Family

ID=75176193

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021178411.7U Active CN212820728U (en) 2020-06-23 2020-06-23 Porcelain insulator surface treatment device

Country Status (1)

Country Link
CN (1) CN212820728U (en)

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