CN212819636U - Intelligent monitoring system of liquid stirring device - Google Patents
Intelligent monitoring system of liquid stirring device Download PDFInfo
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- CN212819636U CN212819636U CN202020698583.0U CN202020698583U CN212819636U CN 212819636 U CN212819636 U CN 212819636U CN 202020698583 U CN202020698583 U CN 202020698583U CN 212819636 U CN212819636 U CN 212819636U
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Abstract
The utility model discloses a liquid agitating unit's intelligent monitoring system, liquid agitating unit includes agitator motor, (mixing) shaft, agitator and blower mechanism, intelligent monitoring system includes: the detection assembly comprises a rotating speed sensor, a temperature sensor, a hydraulic sensor and a liquid level sensor; a processing component comprising a processor and a communicator; and the remote assembly comprises a remote monitoring terminal and a cloud platform. The system utilizes the wireless unit to be wirelessly connected with the communicator of the liquid stirring device, and can simultaneously monitor a plurality of liquid stirring devices, thereby reducing the labor cost; utilize the sensor to detect motor speed, liquid temperature, liquid pressure and liquid level information respectively, use the existence of remote monitoring terminal analysis to obtain the hidden danger to remind the operator to carry out relevant processing to liquid mixing device, can effectively prevent the deterioration of hidden danger, thereby extension liquid mixing device's life.
Description
Technical Field
The utility model relates to an agitating unit technical field, in particular to liquid agitating unit's intelligent monitoring system.
Background
The liquid stirring device is widely applied to the industries of chemical industry, pharmacy, water treatment, metallurgy, food and the like. With the development of science and technology, a plurality of liquid stirring devices are arranged in a factory building, and the plurality of liquid stirring devices cannot be monitored simultaneously, so that the labor cost is increased; the structure of the liquid stirring device is complex, the motor state and the liquid state in the liquid stirring device imply various hidden danger information, the motor state and the liquid state are not obtained according to the information such as the motor rotating speed, the liquid temperature, the liquid pressure and the liquid level, the liquid stirring device cannot be effectively analyzed, the existence of the hidden danger cannot be judged, and the service life of the liquid stirring device is shortened.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve one of the technical problem that exists among the prior art at least, provide a liquid agitating unit's intelligent monitoring system, can monitor liquid agitating unit, effectively judge the existence of hidden danger to extension agitating unit's life.
The utility model provides a solution of its technical problem is: the utility model provides a liquid agitating unit's intelligent monitoring system, liquid agitating unit include agitator motor control's (mixing) shaft, agitator and air-blast mechanism, the (mixing) shaft is connected with the stirring leaf, the stirring leaf set up in the intracavity of agitator, the air-blast mechanism set up in the outer wall of agitator, intelligent monitoring system includes:
the detection assembly comprises a rotating speed sensor, a temperature sensor, a hydraulic sensor and a liquid level sensor, wherein the rotating speed sensor is arranged on the stirring shaft, the temperature sensor and the hydraulic sensor are both arranged at the bottom of the stirring barrel, and the liquid level sensor is arranged on the inner wall of the stirring barrel;
the processing assembly comprises a processor and a communicator, and the communicator, the stirring motor, the blowing mechanism and the detection assembly are respectively and electrically connected with the processor;
the remote assembly comprises a remote monitoring terminal and a cloud platform which is wirelessly connected with the communicator, the remote monitoring terminal comprises an analysis unit and a wireless unit, the analysis unit is electrically connected with the wireless unit, the wireless unit is wirelessly connected with the cloud platform and utilizes the cloud platform to be wirelessly connected with the communicator.
Above-mentioned liquid agitating unit's intelligent monitoring system has following beneficial effect at least:
utilize speed sensor, temperature sensor, hydraulic sensor and level sensor to detect motor speed, liquid temperature, liquid pressure and liquid level information respectively, use remote monitoring terminal's analysis unit analysis to obtain the existence of hidden danger to remind the operator in time to carry out relevant processing to liquid mixing device, can effectively prevent the deterioration of hidden danger, thereby extension liquid mixing device's life.
As a further improvement of the technical scheme, an automatic exhaust valve is arranged at the top of the stirring barrel and used for automatically exhausting gas.
As a further improvement of the technical scheme, the stirring device further comprises a liquid storage tank and a liquid pump, wherein the liquid storage tank is connected with a liquid pumping port of the liquid pump, and the stirring barrel is connected with a liquid outlet of the liquid pump.
As a further improvement of the above technical solution, the processing assembly further comprises a control panel, the control panel is provided with a start button, an emergency stop button, an ascending button, a descending button and a working indicator, and the start button, the emergency stop button, the ascending button, the descending button and the working indicator are respectively electrically connected with the processor.
As a further improvement of the technical scheme, the control panel is provided with an early warning lamp, the control panel is further provided with an alarm lamp and a buzzer, and the alarm lamp and the buzzer are respectively electrically connected with the processor.
As a further improvement of the above technical solution, the stirring barrel is provided with a heater, and the heater is electrically connected with the processor.
As a further improvement of the technical scheme, the outer wall of the liquid storage tank is provided with a safety ladder stand used for reaching the top of the liquid storage tank.
As a further improvement of the above technical solution, the apparatus further comprises a power supply assembly, and the stirring assembly, the detection assembly and the processing assembly are electrically connected to the power supply assembly respectively.
As a further improvement of the technical scheme, the air blowing mechanism comprises an exhaust fan, a filter and an air guide pipe, the filter is connected with the exhaust fan, an air inlet valve for air inlet is arranged at the top of the filter, a HEPA filter screen and an active carbon filter screen are sequentially arranged in an inner cavity of the filter, an air inlet is formed in the lower end of the stirring barrel, a back pressure valve is connected to the air inlet, and the exhaust fan is connected with the back pressure valve through the air guide pipe.
As a further improvement of the technical scheme, the stirring blade is made of stainless steel.
Drawings
The utility model is further explained with the attached drawings and the embodiments;
FIG. 1 is a schematic structural view of a liquid stirring assembly of the present invention;
FIG. 2 is a block diagram of the system of the present invention;
FIG. 3 is a schematic view of the liquid storage tank of the present invention;
fig. 4 is a system block diagram of the control panel of the present invention;
fig. 5 is a schematic structural view of the heater of the present invention;
fig. 6 is a system block diagram of the heater of the present invention;
fig. 7 is a system block diagram of the power supply module of the present invention;
fig. 8 is a schematic structural view of the blower mechanism of the present invention;
reference numbers in the figures:
100-stirring component, 110-stirring motor, 120-stirring shaft, 121-stirring blade, 130-stirring barrel, 131-automatic exhaust valve, 132-heater, 133-air inlet, 134-backpressure valve, 140-air blowing mechanism, 141-air exhaust fan, 142-filter, 143-air guide pipe, 144-HEPA filter screen, 145-active carbon filter screen, 146-air inlet valve, 200-detection component, 210-rotating speed sensor, 220-temperature sensor, 230-hydraulic pressure sensor, 240-liquid level sensor, 300-processing component, 310-processor, 320-communicator, 330-control panel, 331-start button, 332-emergency stop button, 333-rise button, 334-fall button, 334-automatic exhaust valve, 132-heater, 133-air inlet valve, 134-back pressure valve, 140-air blowing mechanism, 141-air exhaust fan, 142-filter, 143-air, 335-working indicator light, 336-alarm light, 337-buzzer, 400-remote component, 410-remote monitoring terminal, 411-analysis unit, 412-wireless unit, 420-cloud platform, 510-liquid storage tank, 511-safety ladder stand, 520-liquid pump and 600-power supply component.
Detailed Description
This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
In some embodiments of the present invention, as shown in fig. 1 to 2, an intelligent monitoring system of a liquid stirring apparatus, the liquid stirring apparatus includes a stirring shaft 120 controlled by a stirring motor 110, the stirring motor 110, a stirring barrel 130 and an air blowing mechanism 140, the stirring shaft 120 is connected with a stirring blade 121, the stirring blade 121 is disposed in an inner cavity of the stirring barrel 130, the air blowing mechanism 140 is disposed on an outer wall of the stirring barrel 130, the intelligent monitoring system includes:
the detection assembly 200 comprises a rotating speed sensor 210, a temperature sensor 220, a hydraulic pressure sensor 230 and a liquid level sensor 240, wherein the rotating speed sensor 210 is arranged on the stirring shaft 120, the temperature sensor 220 and the hydraulic pressure sensor 230 are both arranged at the bottom of the stirring barrel 130, and the liquid level sensor 240 is arranged on the inner wall of the stirring barrel 130;
the processing assembly 300 comprises a processor 310 and a communicator 320, wherein the communicator 320, the stirring motor 110, the blowing mechanism 140 and the detection assembly 200 are respectively electrically connected with the processor 310;
the remote assembly 400 includes a remote monitoring terminal 410 and a cloud platform 420 wirelessly connected to the communicator 320, the remote monitoring terminal 410 includes an analysis unit 411 and a wireless unit 412, the analysis unit 411 is electrically connected to the wireless unit 412, the wireless unit 412 is wirelessly connected to the cloud platform 420, and the cloud platform 420 is wirelessly connected to the communicator 320.
In the above embodiment, the wireless unit 412 is wirelessly connected to the communicator 320 of the liquid stirring apparatus, so that a plurality of liquid stirring apparatuses can be monitored simultaneously, and the labor cost is reduced; the motor rotating speed, the liquid temperature, the liquid pressure and the liquid level information are respectively detected by using the rotating speed sensor 210, the temperature sensor 220, the hydraulic sensor 230 and the liquid level sensor 240, and after the processor 310 receives the data detected by the sensors, the data are sent to the cloud platform 420 by using the communicator 320; remote check terminal's wireless unit 412 obtains the data that communicator 320 uploaded through the wireless connection with cloud platform 420 to data transmission to the analysis element 411 that detects the sensor utilizes analysis element 411 to carry out the analysis, reachs the existence of hidden danger, thereby reminds the operator in time to carry out relevant processing to liquid mixing device, can effectively prevent the deterioration of hidden danger, thereby extension liquid mixing device's life.
In some embodiments of the present invention, as shown in fig. 1, an automatic exhaust valve 131 is disposed at the top of the mixing tank 130, and during the liquid mixing process, gas is generated, resulting in increasing the gas pressure in the mixing tank 130, and the automatic exhaust valve 131 can automatically exhaust the gas. Through this embodiment, can guarantee that the bucket internal gas pressure of agitator 130 is normal, effectively prevent the production of trouble.
In some embodiments of the present invention, as shown in fig. 3, the liquid stirring apparatus further includes a liquid storage tank 510 and a liquid pump 520, the liquid storage tank 510 is connected to the liquid pumping port of the liquid pump 520, the stirring barrel 130 is connected to the liquid outlet of the liquid pump 520, the liquid storage tank 510 is used for storing raw materials in a unified manner, the liquid pump 520 is used for feeding materials, and large manpower is not needed. Through this embodiment, reduce the cost of labor, can guarantee the effective pan feeding of raw and other materials, improve liquid agitating unit's work efficiency.
In some embodiments of the present invention, as shown in fig. 4, the processing assembly 300 further includes a control panel 330, the control panel 330 is provided with a start button 331, an emergency stop button 332, an ascending button 333, a descending button 334 and a work indicator 335, and the start button 331, the emergency stop button 332, the ascending button 333, the descending button 334 and the work indicator 335 are electrically connected to the processor 310 respectively.
In some embodiments of the present invention, as shown in fig. 4, the control panel 330 is further provided with an alarm light 336 and a buzzer 337, the alarm light 336 and the buzzer 337 are respectively electrically connected to the processor 310, and when a hidden danger occurs in the liquid stirring apparatus, the alarm light 336 and the buzzer 337 can alarm to remind an operator to solve the hidden danger. Through the embodiment, the work of an operator is guaranteed.
In some embodiments of the present invention, as shown in fig. 5 and fig. 6, the stirring barrel 130 is provided with the heater 132, the heater 132 is electrically connected to the processor 310, the temperature is too low to utilize the mixture of the liquid, through this embodiment, the heater 132 can be directly utilized to heat the liquid, and the stirring effect of the liquid stirring apparatus is ensured.
In some embodiments of the present invention, as shown in fig. 3, the outer wall of the liquid storage tank 510 is provided with a safety ladder 511 for reaching the top of the liquid storage tank 510, and the top of the liquid storage tank 510 can be reached by using the safety ladder 511. Through this embodiment, the safety ladder 511 can guarantee the security of work.
In some embodiments of the present invention, as shown in fig. 7, the liquid stirring apparatus further includes a power supply assembly 600, the stirring assembly 100, the detecting assembly 200 and the processing assembly 300 are electrically connected to the power supply assembly 600 respectively, and the power supply assembly 600 can supply power to the liquid stirring apparatus when the power of the utility power is cut off, and can ensure the normal shutdown process performed by the liquid stirring apparatus when the power is cut off. Through this embodiment, prolong liquid agitating unit's life.
In some embodiments of the present invention, as shown in fig. 8, the blower mechanism 140 includes an exhaust fan 141, a filter 142 and an air guide pipe 143, the filter 142 is connected to the exhaust fan 141, an air inlet valve 146 for air inlet is disposed on the top of the filter 142, an inner cavity of the filter 142 is sequentially provided with a HEPA filter screen 144 and an active carbon filter screen 145, the efficiency of removing particles with a diameter of 0.3 μm or more by the HEPA filter screen 144 can reach 99.97% or more, and the HEPA filter screen is a most effective filtering medium for pollutants such as smoke, dust, bacteria, and the like; the activated carbon filter screen 145 has high-efficiency adsorption performance of activated carbon, and can be used for air purification and removal of volatile organic compounds formaldehyde, toluene, hydrogen sulfide, chlorobenzene and pollutants in the air; an air inlet 133 is provided at the lower end of the mixing tank 130, a back pressure valve 134 is connected to the air inlet 133, and the exhaust fan 141 is connected to the back pressure valve 134 through an air guide pipe 143, so that the back flow can be prevented by the back pressure valve 134. Through this embodiment, can reduce the gaseous impurity of blower mechanism 140 inlet air, guarantee liquid agitating unit's normal operating.
In some embodiments of the present invention, the stirring blade 121 is made of stainless steel. Through this embodiment, can guarantee the life of stirring leaf 121 to guarantee the life of liquid agitating unit.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge range of those skilled in the art.
Claims (9)
1. The utility model provides a liquid agitating unit's intelligent monitoring system, liquid agitating unit include agitator motor control's (mixing) shaft, agitator and air-blast mechanism, the (mixing) shaft is connected with the stirring leaf, the stirring leaf set up in the intracavity of agitator, air-blast mechanism set up in the outer wall of agitator, its characterized in that, intelligent monitoring system includes:
the detection assembly comprises a rotating speed sensor, a temperature sensor, a hydraulic sensor and a liquid level sensor, wherein the rotating speed sensor is arranged on the stirring shaft, the temperature sensor and the hydraulic sensor are both arranged at the bottom of the stirring barrel, and the liquid level sensor is arranged on the inner wall of the stirring barrel;
the processing assembly comprises a processor and a communicator, and the communicator, the stirring motor, the blowing mechanism and the detection assembly are respectively and electrically connected with the processor;
the remote assembly comprises a remote monitoring terminal and a cloud platform which is wirelessly connected with the communicator, the remote monitoring terminal comprises an analysis unit and a wireless unit, the analysis unit is electrically connected with the wireless unit, the wireless unit is wirelessly connected with the cloud platform and utilizes the cloud platform to be wirelessly connected with the communicator.
2. The intelligent monitoring system for a liquid stirring device as recited in claim 1, wherein an automatic exhaust valve for automatically exhausting gas is disposed at the top of the stirring barrel.
3. The intelligent monitoring system for a liquid stirring apparatus as recited in claim 1, further comprising a liquid storage tank and a liquid pump, wherein the liquid storage tank is connected to the liquid pumping port of the liquid pump, and the stirring barrel is connected to the liquid outlet of the liquid pump.
4. The intelligent monitoring system for a liquid stirring device as recited in claim 1, wherein said processing component further comprises a control panel, said control panel is provided with a start button, an emergency stop button, an ascending button, a descending button and an operation indicator, and said start button, said emergency stop button, said ascending button, said descending button and said operation indicator are electrically connected to said processor respectively.
5. The intelligent monitoring system for liquid stirring apparatuses as claimed in claim 4, wherein said control panel is further provided with an alarm lamp and a buzzer, and said alarm lamp and said buzzer are respectively electrically connected to said processor.
6. The intelligent monitoring system for a liquid stirring device as recited in claim 1, wherein the stirring barrel is provided with a heater, and the heater is electrically connected with the processor.
7. The intelligent monitoring system for a liquid stirring device as recited in claim 3, wherein the outer wall of the liquid storage tank is provided with a safety ladder for reaching the top of the liquid storage tank.
8. The intelligent monitoring system of a liquid stirring device as claimed in claim 1, wherein the blowing mechanism comprises an exhaust fan, a filter and an air guide pipe, the filter is connected with the exhaust fan, an air inlet valve for air inlet is arranged at the top of the filter, an HEPA filter screen and an active carbon filter screen are sequentially arranged in an inner cavity of the filter, an air inlet is arranged at the lower end of the stirring barrel, a backpressure valve is connected to the air inlet, and the exhaust fan is connected with the backpressure valve through the air guide pipe.
9. The intelligent monitoring system for a liquid stirring device as recited in any one of claims 1-8, wherein the stirring blade is made of stainless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020698583.0U CN212819636U (en) | 2020-04-29 | 2020-04-29 | Intelligent monitoring system of liquid stirring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020698583.0U CN212819636U (en) | 2020-04-29 | 2020-04-29 | Intelligent monitoring system of liquid stirring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212819636U true CN212819636U (en) | 2021-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020698583.0U Active CN212819636U (en) | 2020-04-29 | 2020-04-29 | Intelligent monitoring system of liquid stirring device |
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|---|---|
| CN (1) | CN212819636U (en) |
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2020
- 2020-04-29 CN CN202020698583.0U patent/CN212819636U/en active Active
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