CN212805696U - Air shock wave blowing system - Google Patents
Air shock wave blowing system Download PDFInfo
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- CN212805696U CN212805696U CN202021509176.7U CN202021509176U CN212805696U CN 212805696 U CN212805696 U CN 212805696U CN 202021509176 U CN202021509176 U CN 202021509176U CN 212805696 U CN212805696 U CN 212805696U
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Abstract
The utility model provides an air shock wave jetting system, include: the shock wave generating device comprises a gas storage tank and a cylinder assembly arranged in the gas storage tank, wherein the gas storage tank is provided with a first gas inlet and a first gas outlet, and the cylinder assembly is provided with a third gas inlet; one end of the rotary blowing device is communicated with the gas storage tank at the first gas outlet, and the other end of the rotary blowing device is suitable for extending towards the surface to be cleaned; the shock wave generating device further comprises a shunting structure arranged in the air storage tank, the shunting structure is provided with a fifth air inlet and a plurality of second air outlets, the fifth air inlet of the shunting structure is communicated with the first air inlet of the air storage tank, one second air outlet of the shunting structure is communicated with the third air inlet of the air cylinder assembly, and the other second air outlets of the shunting structure are communicated with the inner cavity of the air storage tank. The utility model discloses a set up the reposition of redundant personnel structure to aerify gas holder and cylinder subassembly simultaneously, improved the inflation efficiency of gas holder, also simplified manufacturing process simultaneously.
Description
Technical Field
The utility model relates to a soot blower technical field particularly, relates to an air shock wave jetting system.
Background
When the boiler is operated, dust is easily accumulated on the heating surface, the flue and the like of the boiler, so that the exhaust gas temperature at the tail part of the boiler is increased, and the combustion and the heat efficiency of the boiler are reduced. At present, in order to clean the soot on the heated surface of the boiler, a compressed air shock wave soot-blowing system is usually adopted to perform soot cleaning operation, that is, the soot cleaning is performed by using the energy which is instantaneously released to generate supersonic fluid shock waves (shock waves).
However, when the existing compressed air shock wave soot blowing system fills compressed air into the air storage tank, the compressed air is firstly filled into the air cylinder arranged in the air storage tank and then is filled into the air storage tank through the one-way valve on the air cylinder, so that the inflation time is long, the efficiency is low, and the manufacturing process is complex.
SUMMERY OF THE UTILITY MODEL
The utility model provides a problem be: how to reduce the manufacturing difficulty of the air shock wave soot-blowing system and improve the working efficiency of the air shock wave soot-blowing system.
In order to solve the above problem, the utility model provides an air shock jetting system, include:
the shock wave generating device comprises a gas storage tank and a cylinder assembly arranged in the gas storage tank, wherein the gas storage tank is provided with a first gas inlet and a first gas outlet, and the cylinder assembly is provided with a third gas inlet;
one end of the rotary blowing device is communicated with the gas storage tank at the first gas outlet, and the other end of the rotary blowing device is suitable for extending towards a surface to be cleaned;
the shock wave generating device further comprises a shunting structure arranged in the gas storage tank, the shunting structure is provided with a fifth gas inlet and a plurality of second gas outlets, the fifth gas inlet of the shunting structure is communicated with the first gas inlet of the gas storage tank, one second gas outlet of the shunting structure is communicated with the third gas inlet of the cylinder assembly, and the rest second gas outlets of the shunting structure are communicated with an inner cavity of the gas storage tank.
Optionally, the flow dividing structure is a tee joint having a first gas port, a second gas port, and a third gas port; the first air port constitutes the fifth air inlet, and the second air port and the third air port constitute the second air outlet.
Optionally, the cylinder assembly comprises a cylinder support, a cylinder fixed on the cylinder support, a piston, a push rod and an exhaust cover; the third air inlet is arranged on the air cylinder, one end of the push rod is arranged in the air cylinder and is connected with the piston, and the other end of the push rod extends out of the air cylinder and is connected with the exhaust cover; and the piston is suitable for sliding along the inner wall of the cylinder under the action of pressure so as to promote the exhaust cover to seal or conduct the first air outlet.
Optionally, a second air inlet is further arranged on the air storage tank, a fourth air inlet is further arranged on the air cylinder, and the second air inlet is communicated with the fourth air inlet; the piston divides the inner space of the cylinder into an upper cavity and a lower cavity, the third air inlet is communicated with the upper cavity, and the fourth air inlet is communicated with the lower cavity.
Optionally, the cylinder assembly further comprises a second one-way valve, an air inlet of the second one-way valve is communicated with the inner cavity of the air storage tank, and an air outlet of the second one-way valve is communicated with the upper cavity of the cylinder.
Optionally, the cylinder assembly further comprises a flow guide cover, and the flow guide cover is arranged at one end of the push rod, which is far away from the piston, and is positioned at one side of the exhaust cover, which is far away from the cylinder.
Optionally, the cylinder assembly further comprises a first sealing element arranged between the exhaust cover and the flow guide cover, and the exhaust cover and the flow guide cover are in sealing connection through the first sealing element.
Optionally, the rotary blowing device comprises a blowing pipe, a nozzle and a driving mechanism; one end of the blowing pipe is communicated with the gas storage tank at the first gas outlet, and the other end of the blowing pipe is communicated with the nozzle; the drive mechanism is adapted to drive the nozzle in rotation relative to the blow tube.
Optionally, the driving mechanism includes a driving assembly and a rotating shaft, one end of the rotating shaft is connected to the driving assembly, and the other end of the rotating shaft extends into the blowing tube and is connected to the nozzle to drive the nozzle to rotate.
Optionally, the nozzle includes a nozzle body, a support rib and a connecting piece, the support rib and the connecting piece are arranged in the nozzle body, one end of the support rib is connected with the nozzle body, the other end of the support rib is connected with the connecting piece, and the rotating shaft is detachably connected with the connecting piece.
Compared with the prior art, the utility model discloses following beneficial effect has: the utility model discloses an air shock wave jetting system is through setting up the reposition of redundant personnel structure to with the first air inlet intercommunication of reposition of redundant personnel structure and gas holder, when making the compressed air that the air supply provided fill the gas holder by the first air inlet of gas holder, compressed air is via the reposition of redundant personnel structure reposition of redundant personnel, and partly compressed air directly fills in the gas holder, and another part compressed air fills in the cylinder subassembly, has shortened the inflation time effectively, has improved the efficiency of aerifing of gas holder, simple structure moreover, easy processing.
Drawings
Fig. 1 is a schematic structural diagram of an air shock wave blowing system in an embodiment of the present invention;
FIG. 2 is a schematic structural view of an embodiment of the present invention when the air shock blowing system is installed on a furnace wall;
FIG. 3 is a schematic structural view of a cylinder assembly according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a cross section of a nozzle in an embodiment of the present invention.
Description of reference numerals:
1-an air storage tank, 11-a first air inlet, 12-a first air outlet, 13-a second air inlet, 14-a lifting lug and 15-a tank body bracket;
2-a flow splitting structure, 21-a first air port, 22-a second air port, 23-a third air port;
3-cylinder assembly, 31-cylinder support, 311-support rod, 32-cylinder, 321-third air inlet, 322-fourth air inlet, 323-upper cavity, 324-lower cavity, 33-piston, 34-push rod, 35-exhaust cover, 36-second one-way valve, 37-guide cover, 38-first sealing element;
4-blowing pipe, 41-connecting pipe, 411-first flange, 412-second flange, 42-extension pipe, 421-third flange, 422-guide column and 43-second sealing element;
5-nozzle, 51-nozzle body, 52-support rib, 53-connecting piece;
6-driving mechanism, 61-motor, 62-rotating shaft, 63-speed reducer, 64-travel switch, 65-cam, 66-pressure bearing and 67-shell;
7-an electromagnetic valve, 8-a pressure switch and 9-a safety valve.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or otherwise described herein.
With reference to fig. 1 and 2, an embodiment of the present invention provides an air shock wave blowing system, including:
the shock wave generating device comprises a gas storage tank 1 and a cylinder assembly 3 arranged in the gas storage tank 1, wherein the gas storage tank 1 is provided with a first gas inlet 11 and a first gas outlet 12, and the cylinder assembly 3 is provided with a third gas inlet 321;
one end of the rotary blowing device is communicated with the gas storage tank 1 at the first gas outlet 12, and the other end of the rotary blowing device is suitable for extending towards the surface to be cleaned;
the shock wave generating device further comprises a shunting structure 2 arranged in the gas storage tank 1, the shunting structure 2 is provided with a fifth gas inlet and a plurality of second gas outlets, the fifth gas inlet of the shunting structure 2 is communicated with the first gas inlet 11 of the gas storage tank 1, one second gas outlet of the shunting structure 2 is communicated with the third gas inlet 321 of the cylinder assembly 3, and the other second gas outlets of the shunting structure 2 are communicated with the inner cavity of the gas storage tank 1.
In this embodiment, when the air storage tank 1 is inflated, compressed air is filled into the air storage tank 1 from the first air inlet 11 of the air storage tank 1, because the flow dividing structure 2 is arranged in the air storage tank 1, and the flow dividing structure 2 is communicated with the first air inlet 11 of the air storage tank 1 through a pipeline, under the flow dividing effect of the flow dividing structure 2, as shown by an arrow at the flow dividing structure 2 in fig. 1, a part of the compressed air filled from the first air inlet 11 is directly filled into the inner cavity of the air storage tank 1, and the other part of the compressed air is filled into the air cylinder assembly 3 from the third air inlet 31 of the air cylinder assembly 3; the compressed air introduced into the cylinder assembly 3 is discharged into the inner cavity of the air container 1 through the second check valve 36 (described later) after the pressure in the cylinder 32 (described later) reaches a certain level, and the air charging is stopped when the pressure in the air container 1 reaches a predetermined pressure. When the ash removal operation of the boiler is required, compressed air in the air storage tank 1 is discharged from the first air outlet 12 of the air storage tank 1, compression waves are generated at the discharging moment to form supersonic gas pulses, the supersonic gas pulses are sprayed out by the rotary spraying device, the sprayed gas is sprayed out at the supersonic speed to generate a sonic-explosion shock wave effect, attachments such as dust particles and loose objects on a surface to be cleaned of the boiler (such as a heated surface of the boiler) are scattered, and the deposited dust and the attachments are removed together under high-speed airflow, so that the purposes of reducing the exhaust smoke temperature at the tail part of the boiler and improving the thermal efficiency of the boiler are achieved.
Like this, the air shock wave jetting system of this embodiment is through setting up reposition of redundant personnel structure 2 in gas holder 1, and with reposition of redundant personnel structure 2 and the 11 intercommunications of first air inlet of gas holder 1, when making the compressed air that the air supply provided fills gas holder 1 by the first air inlet 11 of gas holder 1, compressed air is via reposition of redundant personnel structure 2 reposition of redundant personnel, partly compressed air directly fills in gas holder 1, in another part compressed air fills cylinder subassembly 3, the inflation time has been shortened effectively, the inflation efficiency of gas holder 1 has been improved, moreover, the steam generator is simple in structure, easy processing.
Specifically, since the air storage tank 1 is generally fixed to the wall of the boiler in a vertical state, the first air outlet 12 of the air storage tank 1 is disposed at the bottom of the air storage tank 1, so that the compressed air in the air storage tank 1 can be smoothly discharged from the bottom of the air storage tank 1 by gravity.
Further, as shown in fig. 1, a lifting lug 14 is further disposed on the gas storage tank 1, and the lifting lug 14 is welded to the top of the gas storage tank 1. Thus, the gas storage tank 1 can be lifted by using a rope at the lifting lug 14, so that the gas storage tank 1 can be conveniently carried, disassembled and assembled.
Further, as shown in fig. 1, a tank bracket 15 is further disposed on the air storage tank 1, and the tank bracket 15 is welded to a side surface of the air storage tank 1. In this way, the tank bracket 15 is fixed to the boiler wall of the boiler to fix the gas storage tank 1.
Optionally, as shown in fig. 2, the flow dividing structure 2 is a three-way joint, and the three-way joint has a first air port 21, a second air port 22 and a third air port 23; the first port 21 constitutes a fifth inlet port, and the second port 22 and the third port 23 constitute a second outlet port.
In this embodiment, a multi-way joint such as a tee joint or a four-way joint may be used as the flow dividing structure 2, or other structures capable of dividing flow may be used. In the embodiment, the flow dividing structure 2 is preferably a three-way joint, so that the compressed air entering from the first air inlet 11 of the air storage tank 1 is divided at the three-way joint, and the charged compressed air is respectively charged into the air storage tank 1 and the cylinder assembly 3 through the second air port 22 and the third air port 23 of the three-way joint, so that the structure is simple, the cost is low, and the flow dividing effect is realized while the reconstruction cost is not excessively increased.
Alternatively, as shown in fig. 3, the cylinder assembly 3 includes a cylinder block bracket 31, a cylinder 32 fixed on the cylinder block bracket 31, a piston 33, a push rod 34, and an exhaust cover 35; the third air inlet 321 is arranged on the air cylinder 32, one end of the push rod 34 is arranged in the air cylinder 32 and connected with the piston 33, and the other end of the push rod 34 extends out of the air cylinder 32 and is connected with the exhaust cover 35; and the piston 33 is adapted to slide along the inner wall of the cylinder 32 under pressure to urge the exhaust cover 35 to block or communicate the first air outlet 12.
In this embodiment, the cylinder 32 is also vertically disposed, so that the piston 33 disposed in the cylinder 32 can move up and down in the cylinder 32, the upper end of the push rod 34 extends into the cylinder 32 and is fixedly connected with the piston 33, the lower end of the push rod 34 extends out of the cylinder 32, and the exhaust cover 35 is located outside the cylinder 32 and is fixed at the lower end of the push rod 34. When the air storage tank 1 is inflated and exhausted, the pressures on the upper side and the lower side of the piston 33 are different, and when the air storage tank 1 is inflated, the pressure on the upper side of the piston 33 is larger than the pressure on the lower side of the piston, so that the piston 33 moves downwards and drives the exhaust cover 35 on the push rod 34 to move downwards until the first air outlet 12 of the air storage tank 1 is blocked; when the air storage tank 1 exhausts, the pressure on the upper side of the piston 33 is smaller than that on the lower side, so that the piston 33 moves upwards, the exhaust cover 35 on the push rod 34 is driven to move upwards, the first air outlet 12 of the air storage tank 1 is communicated, and compressed air in the air storage tank 1 is rapidly discharged from the first air outlet 12.
Like this, when the compressed air that shunts via reposition of redundant personnel structure 2 fills in cylinder 32, can promote piston 33 downstream to drive the exhaust cover 35 downstream on the push rod 34, block up the first gas outlet 12 of gas holder 1 until exhaust cover 35, make gas holder 1 form a enclosed construction, so that aerify gas holder 1, prevent that gas holder 1 from appearing aerifing the phenomenon that produces the gas leakage in first gas outlet 12 department simultaneously, thereby further improve the gas charging efficiency of gas holder 1.
Further, the exhaust cover 35 may be fixedly connected with the lower end of the push rod 34, or may be detachably connected. In this embodiment, it is preferable that the exhaust cover 35 is detachably coupled to the lower end of the push rod 34 from the viewpoint of easy detachment. In one embodiment, the lower end of the push rod 34 is provided with a boss and an external thread, the exhaust cover 35 is sleeved on the lower end of the push rod 34, and the exhaust cover 35 is limited between the boss and the nut by screwing the nut on the lower end of the push rod 34, so that the exhaust cover 35 is fixed on the lower end of the push rod 34.
Optionally, as shown in fig. 3, the air storage tank 1 is further provided with a second air inlet 13, the air cylinder 32 is further provided with a fourth air inlet 322, and the second air inlet 13 is communicated with the fourth air inlet 322; the piston 33 divides the inner space of the cylinder 32 into an upper cavity 323 and a lower cavity 324, and the third intake port 321 communicates with the upper cavity 323 and the fourth intake port 322 communicates with the lower cavity 324.
In this embodiment, when the air storage tank 1 is inflated, compressed air is inflated into the first air inlet 11 of the air storage tank 1, after the compressed air is split by the split-flow structure 2, a part of the compressed air enters the upper cavity 323 of the air cylinder 32 through the third air inlet 31 of the air cylinder 32, so that the pressure of the upper cavity 323 is greater than that of the lower cavity 324, and under the action of the pressure difference between the upper cavity 323 and the lower cavity 324, the piston 33 drives the push rod 34 to move downward until the exhaust cover 35 on the push rod 34 blocks the first air outlet 12 of the air storage tank 1; when the air storage tank 1 is required to exhaust air, when compressed air is firstly charged into the second air inlet 13 of the air storage tank 1, the compressed air only enters the lower cavity 324 of the air cylinder 32 from the fourth air inlet 322 communicated with the second air inlet 13, so that the pressure of the lower cavity 324 is greater than that of the upper cavity 323, the piston 33 is promoted to drive the push rod 34 to move upwards, the exhaust cover 35 on the push rod 34 leaves the first air outlet 12 of the air storage tank 1, the first air outlet 12 of the air storage tank 1 is communicated, and the compressed air in the air storage tank 1 is rapidly discharged from the first air outlet 12. Therefore, the piston 33 drives the exhaust cover 35 to block and conduct the first air outlet 12 of the air storage tank 1 under the action of the pressure difference between the upper cavity 323 and the lower cavity 324.
Further, when the second air port 22 of the three-way joint is used for communicating with the inner cavity of the air storage tank 1, and the third air port 23 of the three-way joint is used for communicating with the upper cavity 323 of the air cylinder 32, a first one-way valve is arranged at the second air port 22, an air inlet of the first one-way valve is communicated with the second air port 22 of the three-way joint, and an air outlet of the first one-way valve is communicated with the inner cavity of the air storage tank 1. Therefore, the compressed air provided by the air source is filled into the air storage tank 1 through the first one-way valve by the second air port 22, and the compressed air in the air storage tank 1 cannot flow back into the three-way joint through the first one-way valve, and cannot flow back into the air cylinder 32 from the third air port 23 of the three-way joint, so that the compressed air in the air storage tank 1 can be prevented from flowing back into the air cylinder 32, and the air filling efficiency of the air storage tank 1 is further improved.
Further, as shown in fig. 1, the air shock wave blowing system further includes a control cabinet, an air supply assembly and a control valve set, the air supply assembly includes an air source and an air supply pipeline connected to the air source, the control valve set includes an electromagnetic valve 7 disposed on the air supply pipeline, a pressure switch 8 disposed on the air storage tank 1 and a safety valve 9, and a first air inlet 11 and a second air inlet 13 of the air storage tank 1 are connected to the electromagnetic valve 7 through pipelines respectively. When the gas storage tank 1 is inflated, the control cabinet control electromagnetic valve 7 conducts the gas supply pipeline and the first gas inlet 11 and disconnects the gas supply pipeline and the second gas inlet 13, and after the inflation is completed, the control cabinet control electromagnetic valve 7 disconnects the gas supply pipeline and the first gas inlet 11 so as to stop supplying gas to the gas storage tank 1; when the air storage tank 1 needs to exhaust air, the control cabinet controls the electromagnetic valve 7 to conduct the air supply pipeline and the second air inlet 13 and disconnect the air supply pipeline and the first air inlet 11, and after the first air outlet 12 of the air storage tank 1 is conducted, the control cabinet controls the electromagnetic valve 7 to disconnect the air supply pipeline and the second air inlet 13 so as to stop supplying air to the air cylinder 32; therefore, the automatic inflation of the air storage tank 1 and the air cylinder 32 and the automatic opening and closing of the first air outlet 12 of the air storage tank 1 can be realized through the electromagnetic valve 7, the operation is simple and convenient, and the automation degree is high.
Optionally, as shown in fig. 3, the cylinder assembly 3 further includes a second check valve 36, an air inlet of the second check valve 36 is communicated with the inner cavity of the air storage tank 1, and an air outlet of the second check valve 36 is communicated with the upper cavity 323 of the cylinder 32.
In this embodiment, the second check valve 36 is disposed generally at the upper end of the cylinder 32, with the inlet of the second check valve 36 facing upward and the outlet of the second check valve 36 facing downward. At the initial stage of charging the air storage tank 1, the pressure in the upper cavity 323 of the air cylinder 32 is not enough to make the second check valve 36 conduct reversely, which makes the compressed air charged into the inner cavity of the air storage tank 1 enter the upper cavity 323 of the air cylinder 32 from the second check valve 36, that is, at the initial stage of charging the air storage tank 1, the compressed air enters the upper cavity 323 from the third air inlet 321 on the upper cavity 323 and the second check valve 36 to increase the pressure of the upper cavity 323 rapidly, so as to cause the piston 33 to move downward rapidly to drive the exhaust cover 35 to block the first air outlet 12 of the air storage tank 1; when the pressure in the upper cavity 323 of the cylinder 32 exceeds the upper limit pressure value of the second check valve 36, the second check valve 36 is reversely conducted, so that the compressed air in the upper cavity 323 of the cylinder 32 can enter the inner cavity of the air storage tank 1 from the second check valve 36. Thus, when the air storage tank 1 is inflated, the pressure of the upper cavity 323 of the air cylinder 32 is always greater than that of the lower cavity 324, so that the exhaust cover 35 can continuously block the first air outlet 12; meanwhile, when the pressure in the air cylinder 32 is too high, the pressure can be relieved through the second one-way valve 36, so that the damage to the air cylinder 32 and parts in the air cylinder 32 caused by the too high pressure in the air cylinder 32 is prevented; moreover, redundant compressed air in the air cylinder 32 can be discharged into the inner cavity of the air storage tank 1, so that the air storage tank 1 is further inflated, and the inflation efficiency is improved.
Further, a second check valve 36 is detachably mounted on the cylinder 32 as a separate component. So, when second check valve 36 takes place to damage, can directly change second check valve 36, and need not to change together with whole cylinder 32, prolonged the life of cylinder 32, simultaneously, cylinder 32 can regard as a general standard component to reduce the cost of whole cylinder assembly 3, practice thrift the cost.
Further, the vertical distance between the third air inlet 321 and the fourth air inlet 322 is larger than the stroke when the piston 33 vertically moves. That is, the piston 33 reciprocates only between the third intake port 321 and the fourth intake port 322. In order to increase the stroke of the piston 33 when moving vertically, the third air inlet 321 is usually disposed near the upper end of the cylinder 32, and the fourth air inlet 322 is disposed near the lower end of the cylinder 32, so that when the piston 33 drives the exhaust cover 35 to move downward to block the first air outlet 12, the piston 33 does not block the fourth air inlet 322, and when the piston 33 drives the exhaust cover 35 to move upward to separate the exhaust cover 35 from the first air outlet 12 and move upward to a certain height, the piston 33 does not block the third air inlet 321; thus, the obstruction of the third air inlet 321 and the fourth air inlet 322 by the piston 33 during air intake can be avoided, and the smoothness of air intake of the upper cavity 323 or the lower cavity 324 of the cylinder 32 can be ensured.
Optionally, as shown in fig. 3, the cylinder assembly 3 further includes a diversion cover 37, and the diversion cover 37 is disposed at an end of the push rod 34 away from the piston 33 and on a side of the exhaust cover 35 away from the cylinder 32.
In this embodiment, the downward end of the diversion cover 37 is in the shape of an inverted cone, so that when the diversion cover 37 discharges compressed air in the air storage tank 1 downward, the inverted cone surface on the diversion cover 37 can guide airflow to discharge out of the air storage tank 1 quickly, and the exhaust effect can be improved; also, the airflow is less likely to swirl at the guide cover 37 when passing through the guide cover 37, thereby reducing noise when exhausting. In addition, in the prior art, the exhaust cover 35 is usually inserted into a connecting pipe communicated with the first air outlet 12 of the air tank 1 to seal the first air outlet 12 of the air tank 1, but the sealing method is easy to generate high failure rate due to poor sealing. In the embodiment, the diversion cover 37 is arranged, and the inverted cone on the diversion cover 37 is used for sealing the first air outlet 12 of the air storage tank 1, so that the processing is easy, the contact area between the diversion cover 37 and the inner wall of the connecting pipe at the first air outlet 12 is increased, namely, the sealing area is increased, the sealing effect is better, and the failure rate of the air storage tank 1 during inflation is reduced.
Optionally, as shown in fig. 3, the cylinder assembly 3 further includes a first sealing element 38 disposed between the exhaust cover 35 and the flow guide cover 37, and the exhaust cover 35 and the flow guide cover 37 are hermetically connected by the first sealing element 38.
When there is a gap between the discharge cover 35 and the deflector cover 37, the air flow may enter the gap during the discharge of the gas container 1, and generate vortex and noise, which may affect the discharge effect. In the present embodiment, the first sealing member 38 is disposed between the diversion cover 37 and the exhaust cover 35 to ensure the sealing performance when the diversion cover 37 is connected with the exhaust cover 35, so as to prevent the airflow from entering between the diversion cover 37 and the exhaust cover 35.
Alternatively, as shown in fig. 3, the rotary blowing device includes a blowing tube 4, a nozzle 5, and a driving mechanism 6; one end of the injection pipe 4 is communicated with the gas storage tank 1 at a first gas outlet 12, and the other end of the injection pipe 4 is communicated with the nozzle 5; the drive mechanism 6 is adapted to drive the nozzle 5 in rotation relative to the blowing tube 4.
In the embodiment, one end of the injection pipe 4 is communicated with the first air outlet 12 of the air storage tank 1, so that when the air storage tank 1 exhausts, the compressed air in the air storage tank 1 can form shock waves from the first air outlet 12 through the injection pipe 4 and is sprayed to the surface to be cleaned of the boiler from the nozzle 5; in addition, the nozzle 5 can be rotated through the driving mechanism 6 to adjust the blowing angle of the shock wave, so that the blowing treatment is carried out on different positions of the surface to be cleaned, the cleaning range is expanded, and the cleaning effect is improved.
Specifically, the nozzle 5 is inserted in the blowing pipe 4 and can rotate on the blowing pipe 4, the insertion between the nozzle 5 and the blowing pipe 4 can be realized by arranging a spigot structure on both the nozzle 5 and the blowing pipe 4, and the spigot structure is used for forming insertion, or the inner diameter of the nozzle 5 is set to be slightly larger than the outer diameter of the blowing pipe 4, so that the nozzle 5 can be inserted on the blowing pipe 4 in a sleeved mode.
Furthermore, one end of the injection pipe 4 connected with the air storage tank 1 extends into the air storage tank 1 from the first air outlet 12 and is fixedly connected with the air storage tank 1. In the embodiment, one end of the injection pipe 4 extending into the gas storage tank 1 is welded at the first gas outlet 12 of the gas storage tank 1, so that the firmness of connection between the injection pipe 4 and the gas storage tank 1 is improved; in addition, a part of the upper end of the blowing pipe 4 extends into the air storage tank 1, so that the firmness of the joint of the blowing pipe 4 and the air storage tank 1 can be enhanced, and when the blowing pipe 4 is impacted in the horizontal direction, the joint of the blowing pipe 4 and the air storage tank 1 is not easy to break.
Alternatively, as shown in fig. 1, the driving mechanism 6 includes a driving assembly and a rotating shaft 62, one end of the rotating shaft 62 is connected to the driving assembly, and the other end of the rotating shaft 62 extends into the blowing pipe 4 and is connected to the nozzle 5 to drive the nozzle 5 to rotate.
In this embodiment, the driving assembly drives the rotating shaft 62 to rotate, and the rotating shaft 62 drives the nozzle 5 to rotate, so as to adjust the blowing angle of the nozzle 5. In this way, the blowing angle of the nozzle 5 can be adjusted.
Further, the injection tube 4 has a curved section for connecting with the gas storage tank 1, a vertical section for connecting the vertical section with the horizontal section, and a horizontal section, and the rotation shaft 62 is located on the axis of the horizontal section of the injection tube 4. Thus, when the rotating shaft 62 drives the nozzle 5 to rotate, the nozzle 5 is always connected with the blowing pipe 4, namely, the nozzle 5 is rotatably connected with the blowing pipe 4, and the nozzle 5 is prevented from being separated from the blowing pipe 4 when the rotating shaft 62 deviates during rotation.
Further, as shown in fig. 1, the driving assembly includes a motor 61, a speed reducer 63 connected to the motor 61, a travel switch 64, and a cam 65 disposed on a motor shaft of the motor 61; the rotary shaft 62 is connected to a speed reducer 63 via a universal joint. In this manner, the position of the cam 65 can be detected by the travel switch 64 and fed back to a programmable interrupt controller in the control cabinet to determine the orientation of the nozzle 5.
Further, as shown in fig. 1, the driving assembly further includes a housing 67, and the housing 67 is provided to protect driving elements such as the motor 61, the speed reducer 63, the stroke switch 64, and the cam 65 when the driving mechanism 6 is carried, so as to prevent interference of external foreign objects with the driving elements.
Alternatively, as shown in fig. 4, the nozzle 5 includes a nozzle body 51, a support rib 52 disposed in the nozzle body 51, and a connecting member 53, one end of the support rib 52 is connected to the nozzle body 51, the other end of the support rib 52 is connected to the connecting member 53, and the rotating shaft 62 is detachably connected to the connecting member 53.
In the present embodiment, the connection between the rotary shaft 62 and the nozzle 5 is achieved by providing the connection member 53 in the nozzle 5 and connecting the rotary shaft 62 with the connection member 53; meanwhile, by providing the support rib 52 to fix the connection member 53 in the head body 51, stability when the rotation shaft 62 is connected to the nozzle 5 is ensured, and structural strength of the nozzle 5 can be enhanced.
Further, the nozzle 5 is of a bent pipe-shaped structure, the connecting piece 53 is located at the center of the bent pipe, the plurality of support ribs 52 are arranged, and the plurality of support ribs 52 are uniformly distributed around the connecting piece 53.
Further, as shown in fig. 1, the blowing pipe 4 includes a connection pipe 41 and an extension pipe 42, one end of the connection pipe 41 extends into the air storage tank 1 from the first air outlet 12, the other end of the connection pipe 41 is detachably connected to one end of the extension pipe 42, and the other end of the extension pipe 42 is rotatably connected to the nozzle 5. In this embodiment, the connection pipe 41 is vertically disposed to constitute a vertical section of the blowing pipe 4, the extension pipe 42 is composed of a curved section and a horizontal section, and the rotation shaft 62 extends into the extension pipe 42 along an axis of the horizontal section of the extension pipe 42 and is connected to the nozzle 5.
Further, as shown in fig. 1, a first flange 411 and a second flange 412 are respectively disposed at two ends of the connecting pipe 41, and the first flange 411 is disposed at one end of the connecting pipe 41 extending into the gas storage tank 1; the extension pipe 42 is provided with a third flange 421 at one end connected with the connecting pipe 41, and the connecting pipe 41 and the extension pipe 42 are detachably connected at the second flange 412 and the third flange 421 through fasteners. Thus, the connection pipe 41 and the extension pipe 42 can be detachably connected and firmly connected.
The lower end of the cylinder bracket 31 may be fixed to the inner wall of the gas tank 1, or may be fixed to an end of the connection pipe 41 extending into the gas tank 1. In this embodiment, the cylinder bracket 31 is fixed to the connecting pipe 41 as an example, the cylinder bracket 31 is a vertically arranged rectangular parallelepiped, the supporting rods 311 are respectively arranged at four corners of the lower end of the cylinder bracket 31, the first flange 411 is provided with mounting holes matched with the supporting rods 311, and the supporting rods 311 are fixed to the mounting holes of the first flange 411 to connect the cylinder bracket 31 and the connecting pipe 41.
Further, as shown in fig. 1, the blowing pipe 4 further includes a second sealing member 43 disposed between the second flange 412 and the third flange 421, and the connection pipe 41 and the extension pipe 42 are sealingly connected by the second sealing member 43. Thus, the air leakage phenomenon at the connection part of the connection pipe 41 and the extension pipe 42 is prevented.
Further, as shown in fig. 1, the extension tube 42 is provided with a guide post 422 with a cavity, one end of the guide post 422 extends into the extension tube 42, the other end of the guide post 422 extends out of the extension tube 42, and the rotating shaft 62 is inserted into the cavity of the guide post 422 from the extending end of the guide post 422, extends out of the extension tube 42 from the extending end of the guide post 422, and is connected to the driving assembly.
Further, as shown in fig. 1, the driving assembly further includes a pressure bearing 66, a stop ring is disposed on the rotating shaft 62 and located at the extending end of the guiding post 422, and the pressure bearing 66 is clamped between the stop ring and the extending end of the guiding post 422. Thus, the resistance of the rotating shaft 62 against the axial force is enhanced.
The working principle of the air shock wave blowing system is as follows: when the gas storage tank 1 is inflated, the control cabinet controls the electromagnetic valve 7 to conduct the gas supply pipeline and the first gas inlet 11, and the air supply pipeline is disconnected from the second air inlet 13, so that the compressed air provided by the air source enters the air storage tank 1 from the first air inlet 11 of the air storage tank 1, and a part of the compressed air enters the upper cavity 323 of the cylinder 32 from the third air inlet 31 of the cylinder 32 under the flow dividing action of the flow dividing structure 2, so that the pressure of the upper cavity 323 is greater than that of the lower cavity 324, under the action of the pressure difference between the upper cavity 323 and the lower cavity 324, the piston 33 drives the push rod 34 to move downwards until the exhaust cover 35 on the push rod 34 blocks the first air outlet 12 of the air storage tank 1, meanwhile, continuing to charge the air storage tank 1 until the pressure in the air storage tank 1 reaches a preset pressure value, and controlling the electromagnetic valve 7 by the control cabinet to disconnect the air supply pipeline and the first air inlet 11 so as to stop supplying air to the air storage tank 1; when the air storage tank 1 exhausts, the control cabinet controls the electromagnetic valve 7 to conduct the air supply pipeline and the second air inlet 13 and disconnect the air supply pipeline and the first air inlet 11, the air source firstly charges compressed air into the second air inlet 13 of the air storage tank 1, the compressed air enters the lower cavity 324 of the air cylinder 32 only from the fourth air inlet 322 communicated with the second air inlet 13, the pressure of the lower cavity 324 is larger than that of the upper cavity 323, so that the piston 33 drives the push rod 34 to move upwards, the exhaust cover 35 on the push rod 34 leaves the first air outlet 12 of the air storage tank 1 and conducts the first air outlet 12 of the air storage tank 1, at the moment, the control cabinet controls the electromagnetic valve 7 to disconnect the air supply pipeline and the second air inlet 13 to stop supplying air to the air cylinder 32, the compressed air in the air storage tank 1 is rapidly exhausted from the first air outlet 12 and generates a shock wave, and the shock wave is sprayed from the nozzle 5 to the surface to be cleaned, so as to remove the dust and attachments on the surface to be cleaned; during cleaning, the driving mechanism 6 drives the rotating shaft 62 to rotate so as to drive the nozzle 5 to rotate, thereby adjusting the blowing angle of the nozzle 5.
Although the present disclosure has been described above, the scope of the present disclosure is not limited thereto. Various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the present disclosure, and these changes and modifications are intended to fall within the scope of the present disclosure.
Claims (10)
1. An air shock blowing system, comprising:
the shock wave generating device comprises a gas storage tank (1) and a cylinder assembly (3) arranged in the gas storage tank (1), wherein the gas storage tank (1) is provided with a first gas inlet (11) and a first gas outlet (12), and the cylinder assembly (3) is provided with a third gas inlet (321);
one end of the rotary blowing device is communicated with the gas storage tank (1) at the first gas outlet (12), and the other end of the rotary blowing device is suitable for extending towards a surface to be cleaned;
the shock wave generating device further comprises a flow dividing structure (2) arranged in the gas storage tank (1), the flow dividing structure (2) is provided with a fifth gas inlet and a plurality of second gas outlets, the fifth gas inlet of the flow dividing structure (2) is communicated with the first gas inlet (11) of the gas storage tank (1), one second gas outlet of the flow dividing structure (2) is communicated with the third gas inlet (321) of the cylinder assembly (3), and the rest second gas outlets of the flow dividing structure (2) are communicated with an inner cavity of the gas storage tank (1).
2. The air shock wave blowing system according to claim 1, wherein the flow dividing structure (2) is a three-way joint having a first air port (21), a second air port (22) and a third air port (23); the first air port (21) constitutes the fifth air inlet, and the second air port (22) and the third air port (23) constitute the second air outlet.
3. The air shock blowing system according to claim 1, wherein the cylinder assembly (3) includes a cylinder bracket (31), a cylinder (32) fixed to the cylinder bracket (31), a piston (33), a push rod (34), and an exhaust cover (35); the third air inlet (321) is arranged on the air cylinder (32), one end of the push rod (34) is arranged in the air cylinder (32) and connected with the piston (33), and the other end of the push rod (34) extends out of the air cylinder (32) and is connected with the exhaust cover (35); and the piston (33) is suitable for sliding along the inner wall of the cylinder (32) under the action of pressure so as to promote the exhaust cover (35) to block or conduct the first air outlet (12).
4. The air shock wave blowing system according to claim 3, wherein a second air inlet (13) is further provided on the air storage tank (1), a fourth air inlet (322) is further provided on the air cylinder (32), and the second air inlet (13) is communicated with the fourth air inlet (322); the piston (33) divides the internal space of the cylinder (32) into an upper cavity (323) and a lower cavity (324), the third air inlet (321) is communicated with the upper cavity (323), and the fourth air inlet (322) is communicated with the lower cavity (324).
5. The air shock blowing system according to claim 4, wherein the cylinder assembly (3) further comprises a second one-way valve (36), an air inlet of the second one-way valve (36) being in communication with an interior cavity of the air storage tank (1), an air outlet of the second one-way valve (36) being in communication with the upper cavity (323) of the air cylinder (32).
6. The air shock blowing system according to claim 3, characterized in that the cylinder assembly (3) further comprises a deflector cap (37), the deflector cap (37) being arranged at an end of the push rod (34) remote from the piston (33) and on a side of the exhaust cap (35) facing away from the cylinder (32).
7. The air shock blowing system according to claim 6, characterized in that the cylinder assembly (3) further comprises a first seal (38) disposed between the exhaust cover (35) and the deflector cover (37), the exhaust cover (35) and the deflector cover (37) being sealingly connected by the first seal (38).
8. The air shock wave blowing system according to claim 1, wherein the rotary blowing device includes a blowing tube (4), a nozzle (5) and a driving mechanism (6); one end of the injection pipe (4) is communicated with the gas storage tank (1) at the first gas outlet (12), and the other end of the injection pipe (4) is communicated with the nozzle (5); the drive mechanism (6) is adapted to drive the nozzle (5) in rotation relative to the blowing tube (4).
9. The air shock blowing system according to claim 8, wherein the driving mechanism (6) comprises a driving assembly and a rotating shaft (62), one end of the rotating shaft (62) is connected with the driving assembly, and the other end of the rotating shaft (62) extends into the blowing pipe (4) and is connected with the nozzle (5) so as to drive the nozzle (5) to rotate.
10. The air shock blowing system according to claim 9, wherein the nozzle (5) includes a nozzle body (51), a support rib (52) provided in the nozzle body (51), and a connecting member (53), one end of the support rib (52) is connected to the nozzle body (51), the other end of the support rib (52) is connected to the connecting member (53), and the rotary shaft (62) is detachably connected to the connecting member (53).
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CN202021509176.7U CN212805696U (en) | 2020-07-27 | 2020-07-27 | Air shock wave blowing system |
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CN202021509176.7U CN212805696U (en) | 2020-07-27 | 2020-07-27 | Air shock wave blowing system |
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