CN212804788U - Ultraviolet curing equipment for pipeline repair - Google Patents
Ultraviolet curing equipment for pipeline repair Download PDFInfo
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- CN212804788U CN212804788U CN202021496886.0U CN202021496886U CN212804788U CN 212804788 U CN212804788 U CN 212804788U CN 202021496886 U CN202021496886 U CN 202021496886U CN 212804788 U CN212804788 U CN 212804788U
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- mounting rod
- ultraviolet curing
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Abstract
The application relates to ultraviolet curing equipment for pipeline repair, which belongs to the technical field of pipeline repair and comprises an installation rod; the mounting plates are arranged at two ends of the mounting rod and comprise a first mounting plate arranged at one end of the mounting rod and a second mounting plate arranged at one end of the mounting rod far away from the first mounting plate; an ultraviolet lamp slidably connected to the mounting rod; the driving component is arranged on one side of the first mounting plate, which faces the mounting rod, and is used for driving the ultraviolet lamp to horizontally reciprocate; and the adaptive assembly is arranged on one side of the mounting plate, which is far away from the mounting rod, and is used for enabling the ultraviolet lamp to be positioned on the central axis of the pipeline. This application has that ultraviolet lamp illumination intensity is unanimous, the even effect of ultraviolet curing equipment solidification.
Description
Technical Field
The application relates to the technical field of pipeline repair, in particular to ultraviolet curing equipment for pipeline repair.
Background
After running for many years, various pipelines are inevitably damaged and leaked due to corrosion, poor running management and other reasons, so that serious economic loss is brought, and the damaged pipelines need to be repaired, wherein pipeline repair refers to that various technologies are adopted for the damaged and leaked conveying pipelines to recover the normal use functions of the pipelines. There are many methods for repairing pipes, and an in-situ curing method using an ultraviolet curing apparatus is one of them.
The in-situ curing method is a method for curing and repairing a pipeline by utilizing ultraviolet curing equipment, firstly, a felt hose which is fully soaked with photosensitive resin is dragged into the repaired pipeline by mechanical traction, so that air is filled to enable the felt hose to expand and cling to the inner wall of the pipeline, and then the ultraviolet curing equipment is pulled into the pipeline by the mechanical traction, a pulley is horizontally arranged at the bottom of the ultraviolet curing equipment, the ultraviolet curing equipment can more quickly enter the felt hose, and then the felt hose is irradiated by an ultraviolet lamp, so that the resin in the felt hose is cured inside the pipeline, a high-strength lining resin new pipe is formed, and the repair of the pipeline is completed.
In view of the above-mentioned related art, there is a defect that when the ultraviolet curing device is used to cure and repair the pipeline, the ultraviolet lamp is often fixed on the mounting rod, and when the ultraviolet curing device enters the pipelines with different apertures, the ultraviolet lamp will deviate from the central axis of the pipeline due to the difference of the apertures, so that the illumination intensity of the ultraviolet lamp to the irradiation area is different, and the phenomenon of uneven curing is likely to occur, which needs to be further improved.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that the irradiation intensity of ultraviolet lamps is different and therefore the curing is uneven, the application provides an ultraviolet curing device for pipeline repairing.
The application provides an ultraviolet curing equipment for pipeline restoration adopts following technical scheme:
an ultraviolet curing apparatus for pipeline rehabilitation, characterized in that: comprises a mounting rod; the mounting plates are arranged at two ends of the mounting rod and comprise a first mounting plate arranged at one end of the mounting rod and a second mounting plate arranged at one end of the mounting rod far away from the first mounting plate; an ultraviolet lamp slidably connected to the mounting rod; the driving component is arranged on one side of the first mounting plate, which faces the mounting rod, and is used for driving the ultraviolet lamp to horizontally reciprocate; and the adaptive assembly is arranged on one side of the mounting plate, which is far away from the mounting rod, and is used for enabling the ultraviolet lamp to be positioned on the central axis of the pipeline.
Through adopting above-mentioned technical scheme, ultraviolet lamp slides on the installation pole, make the ultraviolet lamp can remove corresponding pipeline region along with ultraviolet curing equipment and shine, reciprocating motion is carried out on the extending direction of drive assembly that sets up can drive ultraviolet lamp along the installation pole, shine the prosthetic region of needs solidification in the pipeline with even speed, thereby improve curing effect, thereby the adaptation subassembly of setting can make ultraviolet curing equipment make the center pin position in the different pipelines of ultraviolet lamp can the adaptation according to the difference in pipeline aperture, thereby further improve pipeline curing effect.
Preferably, the mounting rod is annularly provided with a slip ring, and the slip ring is connected with the ultraviolet lamp.
Through adopting above-mentioned technical scheme, can make ultraviolet lamp sliding connection on the installation pole, simple structure easily realizes.
Preferably, the ultraviolet lamp is positioned on a centerline between the mounting plates.
By adopting the technical scheme, the area needing curing and repairing can be ensured to be uniformly irradiated by the ultraviolet lamp, and the curing effect is improved.
Preferably, the driving assembly comprises a connecting plate which is arranged on the outer wall of the slip ring and extends in a direction perpendicular to the extending direction of the mounting rod; the rack is arranged at one end of the connecting plate, which is far away from the slip ring, and the extending direction of the rack is consistent with the extending direction of the mounting rod; a through hole for inserting the rack is formed in the first installation part; a motor mounted on the first mounting plate and facing one side of the mounting rod; and the gear is fixedly sleeved on the output shaft of the motor and is meshed with the rack.
Through adopting above-mentioned technical scheme for the motor is interrupted to carry out forward rotation or antiport, thereby drive gear is interrupted to carry out forward rotation or antiport, and then makes the rack with gear intermeshing along being interrupted on the extending direction of installation pole and carry out reciprocating motion, and ultraviolet lamp is along with the rack is interrupted and carries out reciprocating motion, with the prosthetic region of even irradiation needs solidification, improves the solidification effect.
Preferably, one end of the rack close to the first mounting plate is provided with a stop block.
Through adopting above-mentioned technical scheme, can restrict in the rack roll-off through-hole, strengthen the practicality of ultraviolet curing equipment.
Preferably, the adapter assembly comprises a threaded rod which is arranged at the center of the mounting plate and is away from one side of the mounting rod, and the extending direction of the threaded rod is consistent with the extending direction of the mounting rod; the fixing ring is arranged on the fixing sleeve at one end of the threaded rod close to the mounting plate; a plurality of rotating rods, one end of which is uniformly hinged on the sleeve and is radially distributed by taking the sleeve as the center; the sliding ring is arranged on the sliding sleeve on the threaded rod; one end of the adjusting rod is hinged on the rotating rod, and the other end of the adjusting rod is hinged on the sliding sleeve; the screw thread is connected with the nut which is close to the two ends of the sliding sleeve on the threaded rod.
Through adopting above-mentioned technical scheme, can fix or remove fixedly sliding sleeve through swivel nut, sliding sleeve removes to slide along threaded rod extending direction according to pipeline aperture size after fixed, thereby drive the regulation pole and rotate, and then control opening and shutting of many dwangs, make the dwang can laminate each other with the pipeline inner wall, adapt to the internal diameter of pipeline, the radial installation of dwang makes the ultraviolet lamp who originally is in central point and puts, further make its central point that can be in the pipeline put, guarantee ultraviolet lamp to the even intensity of shining of pipeline, improve the solidification effect.
Preferably, a pulley is installed at one end, far away from the fixed sleeve, of the rotating rod.
By adopting the technical scheme, the pulley can ensure that the ultraviolet curing equipment moves more lightly when the ultraviolet curing equipment is mechanically dragged.
Preferably, the number of the rotating rods is at least three.
Through adopting above-mentioned technical scheme, can strengthen ultraviolet lamp horizontal migration's effect, simultaneously, guarantee the steadiness of ultraviolet curing equipment.
In summary, the present application includes at least one of the following beneficial technical effects:
the drive assembly who sets up can be interrupted through motor drive gear and carry out forward rotation or antiport, thereby make the rack drive ultraviolet lamp carry out reciprocating sliding along installation pole extending direction, so that the prosthetic region of even irradiation needs solidification, improve the solidification effect, and the adaptation subassembly that sets up can make the dwang can adapt to the pipeline internal diameter through removing sliding sleeve, thereby guarantee that ultraviolet lamp can be in the central axis position in the pipeline, guarantee ultraviolet lamp to the even intensity of shining of pipeline, further increase the application scope of this ultraviolet curing equipment.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.
Fig. 2 is an enlarged view at a in fig. 1.
Description of reference numerals: 1. mounting a rod; 2. mounting a plate; 20. a first mounting plate; 21. a second mounting plate; 3. an ultraviolet lamp; 30. a slip ring; 4. a connecting plate; 40. a rack; 41. a through hole; 42. a motor; 43. a gear; 44. a stopper; 5. a threaded rod; 50. fixing the sleeve; 51. rotating the rod; 52. a sliding sleeve; 53. adjusting a rod; 54. a nut; 6. a pulley.
Detailed Description
The present application is described in further detail below with reference to figures 1-2.
The embodiment of the application discloses ultraviolet curing equipment for pipeline repair. Referring to fig. 1, the ultraviolet curing apparatus includes a mounting rod 1, a mounting plate 2, an ultraviolet lamp 3, a driving assembly, and an adapting assembly. In this embodiment, two mounting plates 2 are vertically mounted at two ends of the mounting rod 1, the two mounting plates 2 are respectively a first mounting plate 20 and a second mounting plate 21, a slip ring 30 is annularly arranged on the mounting rod 1, an ultraviolet lamp 3 is mounted on the outer wall of the slip ring 30, wherein, the ultraviolet lamp 3 is positioned at the central position of the mounting plate 2 and above the mounting rod 1, which can ensure the consistent illumination intensity of the irradiated area of the pipeline to be repaired, in addition, a driving component is arranged on the first mounting plate 20 towards one side of the mounting rod 1, the driving component can drive the ultraviolet lamp 3 to move at a constant speed in the horizontal direction so as to improve the effect of uniform curing, deviate from 1 one side of installation pole at mounting panel 2 and all be equipped with the adaptation subassembly, the adaptation subassembly can make the central point that ultraviolet lamp 3 can the different pipelines of adaptation put to further increase this ultraviolet curing equipment's application scope.
Referring to fig. 1 and 2, wherein, in this embodiment, the driving assembly includes a connecting plate 4 installed on the sliding ring 30, an extending direction of the connecting plate 4 is perpendicular to an extending direction of the installation rod 1, one end of the connecting plate 4 away from the sliding ring 30 is connected with a rack 40, the extending direction of the rack 40 is consistent with the extending direction of the installation rod 1, meanwhile, a through hole 41 is formed in the first installation plate 20, the through hole 41 can allow the rack 40 to be slidably inserted, a stopper 44 is installed on an end portion of the first installation plate 20 on a side away from the installation rod 1, the stopper 44 prevents the rack 40 from sliding out of the through hole 41, in addition, a support plate is horizontally installed on the first installation plate 20, a motor 42 is installed on the support plate, a gear 43 is installed on a fixing.
When ultraviolet lamp 3 is required to be used for uniformly irradiating the pipeline, gear 43 can be driven to rotate in forward and reverse directions discontinuously by starting motor 42, so that rack 40 meshed with gear 43 can reciprocate along the extending direction of mounting rod 1, and ultraviolet lamp 3 can reciprocate along the extending direction of mounting rod 1, and uniform irradiation to the pipeline repairing area is realized.
Referring to fig. 1, in this embodiment, in order to make the ultraviolet curing apparatus adapt to the inner diameter of the pipeline and make the ultraviolet lamp 3 be at the central axis position of the pipeline, an adapter assembly is provided, wherein the adapter assembly includes a threaded rod 5 installed at the center of the mounting plate 2 and deviating from one side of the mounting rod 1, the extending direction of the threaded rod 5 is consistent with the extending direction of the mounting rod 1, a fixing ring is provided at one end of the threaded rod 5 close to the mounting plate 2, a fixing sleeve 50 is provided, a plurality of rotating rods 51 are evenly hinged on the outer wall of the fixing sleeve 50, in this embodiment, four rotating rods 51 are provided, each rotating rod 51 is hinged with an adjusting rod 53, one end of the adjusting rod 53 far from the rotating rod 51 is hinged with a sliding sleeve 52, the sliding sleeve 52 is annularly provided on the threaded rod 5 and can freely slide on the threaded rod, in addition, a pulley 6 is installed at one end of the rotating rod 51 far away from the fixed sleeve 50, and the pulley 6 enables the ultraviolet curing device to move more lightly.
When carrying out the pipeline restoration, the nut 54 is rotated according to the size of pipeline internal diameter and is removed fixedly to the sliding sleeve 52 of mounting panel 2 both sides, and slide along threaded rod 5 extending direction through removing sliding sleeve 52, thereby it rotates to drive regulation pole 53 and use threaded rod 5 as the axis, and then control many dwang 51 and rotate, make terminal pulley 6 of dwang 51 can and pipeline inner wall contact each other, rethread rotating nut 54 fixes sliding sleeve 52, under mechanical traction, the slip of ultraviolet curing equipment gets into in the pipeline, reach specific pipeline restoration region after, through opening motor 42 drive ultraviolet lamp 3 and carry out predetermined time's reciprocating motion along the extending direction of mounting bar 1, the irradiation of ultraviolet lamp 3 makes the resin solidify in the pipeline inside, thereby accomplish the restoration to the pipeline.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. An ultraviolet curing apparatus for pipeline rehabilitation, characterized in that: comprises a mounting rod (1); the mounting plates (2) are arranged at two ends of the mounting rod (1), and each mounting plate (2) comprises a first mounting plate (20) mounted at one end of the mounting rod (1) and a second mounting plate (21) mounted at one end, far away from the first mounting plate (20), of the mounting rod (1); an ultraviolet lamp (3) which is connected to the mounting rod (1) in a sliding manner; the driving component is arranged on one side of the first mounting plate (20) facing the mounting rod (1) and is used for driving the ultraviolet lamp (3) to horizontally reciprocate; and the adaptation assembly is arranged on one side of the mounting plate (2) departing from the mounting rod (1) and is used for enabling the ultraviolet lamp (3) to be positioned on the central axis of the pipeline.
2. The ultraviolet curing apparatus for pipe repair according to claim 1, wherein: and a slip ring (30) is annularly arranged on the mounting rod (1), and the slip ring (30) is connected with the ultraviolet lamp (3).
3. The ultraviolet curing apparatus for pipe repair according to claim 1, wherein: the ultraviolet lamp (3) is positioned on the central line between the mounting plates (2).
4. The ultraviolet curing apparatus for pipe repair according to claim 1, wherein: the driving assembly comprises a connecting plate (4) which is arranged on the outer wall of the sliding ring (30) and the extending direction of the connecting plate is vertical to the extending direction of the mounting rod (1); the rack (40) is arranged at one end of the connecting plate (4) far away from the slip ring (30), and the extending direction of the rack is consistent with the extending direction of the mounting rod (1); a through hole (41) which is arranged on the first mounting plate (20) and is used for the sliding insertion of the rack (40); a motor (42) mounted on the first mounting plate (20) and facing the mounting rod (1); and a gear (43) fixedly sleeved on an output shaft of the motor (42), wherein the gear (43) is meshed with the rack (40).
5. The ultraviolet curing apparatus for pipe repair according to claim 4, wherein: and a stop block (44) is arranged at one end of the rack (40) close to the first mounting plate (20).
6. The ultraviolet curing apparatus for pipe repair according to claim 1, wherein: the adaptive assembly comprises a threaded rod (5) which is arranged at the center of the mounting plate (2) and deviates from one side of the mounting rod (1) and has the same extending direction as that of the mounting rod (1); the fixing ring is arranged on a fixing sleeve (50) at one end of the threaded rod (5) close to the mounting plate (2); a plurality of rotating rods (51) with one ends uniformly hinged on the fixed sleeve (50) and radially distributed by taking the fixed sleeve (50) as the center; a sliding sleeve (52) with a sliding ring arranged on the threaded rod (5); one end of the adjusting rod is hinged on the rotating rod (51) and the other end is hinged on the adjusting rod (53) on the sliding sleeve (52); and nuts (54) screwed to the threaded rod (5) near both ends of the sliding sleeve (52).
7. The ultraviolet curing apparatus for pipe repair according to claim 6, wherein: and a pulley (6) is installed at one end, far away from the fixed sleeve (50), of the rotating rod (51).
8. The ultraviolet curing apparatus for pipe repair according to claim 6, wherein: the number of the rotating rods (51) is at least three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021496886.0U CN212804788U (en) | 2020-07-25 | 2020-07-25 | Ultraviolet curing equipment for pipeline repair |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021496886.0U CN212804788U (en) | 2020-07-25 | 2020-07-25 | Ultraviolet curing equipment for pipeline repair |
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| Publication Number | Publication Date |
|---|---|
| CN212804788U true CN212804788U (en) | 2021-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021496886.0U Active CN212804788U (en) | 2020-07-25 | 2020-07-25 | Ultraviolet curing equipment for pipeline repair |
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| CN (1) | CN212804788U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113108156A (en) * | 2021-04-15 | 2021-07-13 | 盐城工学院 | Drainage pipe ultraviolet curing equipment that can support |
| CN115143342A (en) * | 2022-06-24 | 2022-10-04 | 山东安丰管业科技有限公司 | Polyethylene composite pipe capable of keeping inner wall of pipeline sterile |
| CN117053016A (en) * | 2023-10-12 | 2023-11-14 | 无棣海忠软管制造有限公司 | Pipeline lining repairing mechanism |
-
2020
- 2020-07-25 CN CN202021496886.0U patent/CN212804788U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113108156A (en) * | 2021-04-15 | 2021-07-13 | 盐城工学院 | Drainage pipe ultraviolet curing equipment that can support |
| CN115143342A (en) * | 2022-06-24 | 2022-10-04 | 山东安丰管业科技有限公司 | Polyethylene composite pipe capable of keeping inner wall of pipeline sterile |
| CN115143342B (en) * | 2022-06-24 | 2024-01-26 | 山东安丰管业科技有限公司 | Polyethylene composite pipe capable of keeping sterility of inner wall of pipeline |
| CN117053016A (en) * | 2023-10-12 | 2023-11-14 | 无棣海忠软管制造有限公司 | Pipeline lining repairing mechanism |
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