CN212795987U - Novel energy-saving hydraulic forming machine - Google Patents
Novel energy-saving hydraulic forming machine Download PDFInfo
- Publication number
- CN212795987U CN212795987U CN202021156168.9U CN202021156168U CN212795987U CN 212795987 U CN212795987 U CN 212795987U CN 202021156168 U CN202021156168 U CN 202021156168U CN 212795987 U CN212795987 U CN 212795987U
- Authority
- CN
- China
- Prior art keywords
- frame assembly
- beam frame
- upper beam
- forming machine
- hydraulic forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052802 copper Inorganic materials 0.000 claims abstract description 20
- 239000010949 copper Substances 0.000 claims abstract description 20
- 238000001125 extrusion Methods 0.000 claims abstract description 8
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 238000005299 abrasion Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 18
- 239000010720 hydraulic oil Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000005253 cladding Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 206010000372 Accident at work Diseases 0.000 description 1
- 239000004429 Calibre Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
Images
Landscapes
- Press Drives And Press Lines (AREA)
Abstract
The utility model discloses a novel energy-conserving hydraulic forming machine, it is used for realizing vertical application of force extrusion to fix a plurality of plunger cylinder on the lower beam frame assembly, can greatly reduce assembly cost and use cost, when the plunger cylinder return stroke moves, the cooperation of holding nut group and main post-stayed on the upper beam frame assembly realizes horizontal positioning, extrude the upper beam frame assembly upwards through starting the die sinking jar, realize reverse application of force through extruding the upper beam frame assembly and thus realize the return stroke of the plunger cylinder, through the above structure setting, not only realize flexible die sinking, but also realized the return stroke action of the plunger cylinder, effectively reduced working cost; furthermore, the utility model discloses set up the guidance tape on the medial surface of frame support column, realize vertical removal direction through direction copper billet and guidance tape extrusion contact, the compensation is realized to the mode that direction copper billet and guidance tape were changed to the work piece loss accessible that this kind of guide mode caused, and its cost of maintenance is low, and it is more convenient to use.
Description
Technical Field
The utility model belongs to the technical field of hydraulic equipment, concretely relates to novel energy-conserving hydraulic forming machine.
Background
It is known that, in the case of manufacturing a large-sized hydraulic molding machine, when a large-sized work is molded by extrusion, the molding is often performed by applying a force from the upper portion. In order to improve the working efficiency, the company designs and adds a quick return cylinder to realize the purpose, however, the company still encounters disadvantages in practical use, which are reflected in 1. the large-scale molding equipment has high height and limits the height of a factory building. 2. The return oil cylinder adopts a hydraulic oil cylinder, and the return of the hydraulic oil cylinder is necessarily provided with a high-pressure oil pump and a hydraulic oil tank, and simultaneously, the hydraulic oil cylinder is also provided with a control valve and various oil way accessories, so that the manufacturing cost and the use cost are high. 3. When the existing large hydraulic mould pressing equipment is used, the mould opening action is realized by adopting a force application oil cylinder to apply force reversely, so that the upper mould and the lower mould are separated. Because the force application cylinder has large force and large tensile force in the opposite direction, the pulling phenomenon exists in the demoulding process, and a workpiece is easy to tear at a stress concentration part under the stress state, so that parts are damaged; 4. the guide of the existing large hydraulic cylinder is realized through a main pull column, the existing main pull column not only plays a role in guiding but also plays a role in supporting in the use process, when the main pull column works, an external guide sleeve of the main pull column is a wear part, and the main pull column needs to be detached completely after being damaged to be replaced, so that the maintenance cost is high, and the maintenance efficiency is low.
The drawback to this kind of equipment now is regarded as this trade technical staff, how through improving moulding equipment overall structure, improves through the setting at hydro-cylinder and quick jar, improves the cost of manufacture and the use cost who reduces this kind of equipment through the above, and the while is with the fragile uide bushing subassembly replacement in inside, adopts more stable, cheap mode to realize the direction.
Disclosure of Invention
For overcoming prior art not enough, the utility model provides a novel energy-conserving hydraulic forming machine, its novel structure uses the heavy-calibre plunger cylinder to set up at the end as the application of force jar, improves the guide mode simultaneously, and it is special to design dedicated die sinking jar realization die sinking to this carries out technological improvement with current this type of large-scale hydraulic mould pressing equipment, solves the multiple actual problem that this type of machinery meets at present.
In order to achieve the technical purpose, the utility model adopts the following scheme: a novel energy-saving hydraulic forming machine comprises a machine table base plate, wherein a lower beam frame assembly is arranged above the machine table base plate, a plurality of plunger cylinders are fixed above the machine table base plate, and the tops of the plunger cylinders are provided with middle beam frame assemblies; the lower beam frame assembly is vertically fixed with a plurality of main pulling columns, the main pulling columns vertically extend and are provided with pulling column positioning frame assemblies at the tops to realize horizontal fixing, the main pulling columns are locked and fixed through nut groups, an upper beam frame assembly is arranged below the main pulling columns, the upper beam frame assembly covers all the main pulling columns and is provided with a holding nut group at each main pulling column position, annular grooves are uniformly distributed on the outer diameter of each main pulling column, and the holding nut groups are matched with the annular grooves to realize the positioning of the upper beam frame assembly on the main pulling columns; the bottom surface of the upper beam frame assembly is used for fixing an upper die;
the top of the quick cylinder is connected with the upper beam frame assembly to realize quick driving;
the top surface of the middle beam frame assembly is provided with a plurality of die sinking oil cylinders, and the force application ends of the die sinking oil cylinders are arranged towards the upper beam frame assembly.
The die sinking oil cylinder is a bidirectional oil cylinder.
Be provided with a plurality of frame support columns between pillar location frame assembly and underbeam frame assembly, the frame support column is square design, and its bolt fastening has vertical guidance tape on the side towards the shaping region, the guidance tape set up for the copper product, with guidance tape complex, and the four corners department bolt fastening of upper beam frame assembly and well roof beam frame assembly has the direction copper billet, when upper beam frame assembly and well roof beam frame assembly vertical removal, realizes vertical removal direction through direction copper billet and direction tape extrusion contact.
The front side of well roof beam frame assembly be provided with horizontal track and link up with the workstation, be provided with the dolly on the workstation and realize the fixed of die block.
Every is embraced and is provided with two at least driving cylinders of holding tightly on the nut group, the application of force of holding tightly driving cylinder on serve and be provided with the latch segment, the latch segment on be provided with the annular bulge of annular groove matching, through with the main annular groove on the external diameter of drawing the post combine together and realize vertical location.
The guide copper block is provided with a strip counter bore groove, and the position of the guide copper block on the upper beam frame assembly and the middle beam frame assembly is adjusted through the strip counter bore groove so as to realize abrasion compensation.
Be provided with the round bracing piece on this novel energy-conserving hydraulic forming machine's the lateral surface, erect peripheral backplate through the bracing piece and only preserve the feed inlet with this novel energy-conserving hydraulic forming machine's peripheral cladding and be used for personnel's operation.
The utility model has the advantages that: the utility model discloses a through above structural setting, it is used for realizing vertical application of force extrusion to fix a plurality of plunger cylinder on lower beam frame assembly, but greatly reduced assembly cost and use cost, when plunger cylinder return stroke action, hold tight nut group and main post-tensioning cooperation realization horizontal location on the upper beam frame assembly, extrude upper beam frame assembly upwards through starting the die sinking jar, realize reverse application of force through extruding upper beam frame assembly and so as to realize the return stroke of plunger cylinder, through above structural setting, both realized flexible die sinking, the return stroke action of plunger cylinder has still been realized, effectively reduced working cost; furthermore, the utility model discloses set up the guidance tape on the medial surface of frame support column, realize vertical removal direction through direction copper billet and guidance tape extrusion contact, the compensation is realized to the mode that direction copper billet and guidance tape were changed to the work piece loss accessible that this kind of guide mode caused, and its cost of maintenance is low, and it is more convenient to use.
To sum up, the utility model relates to a design is simple, novel, with the reverse installation of quick jar application of force from top to bottom, simultaneously with the application of force jar setting inside underbeam frame assembly, the effectual whole height of equipment that has reduced has avoided the influence of factory building height, is the novel energy-conserving hydraulic forming machine of an ideal.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged view of the structure of area A in FIG. 1;
FIG. 3 is a schematic view of the structure of the present invention;
FIG. 4 is a schematic cross-sectional view taken along line B-B in FIG. 3;
FIG. 5 is an enlarged view of the structure of the area C in FIG. 4;
in the attached drawing, 1, a machine table cushion plate, 10, an upper beam frame assembly, 11, an upper nut group, 12, a holding nut group, 120, a holding driving cylinder, 121, a locking block, 13, a guide copper block, 14, a lower nut group, 15, a plunger cylinder, 16, an upper template, 2, a lower beam frame assembly, 3, a middle beam frame assembly, 31, a guide rail, 32, a trolley, 4, a die sinking oil cylinder, 5, a quick cylinder, 6, a main pull column, 7, a frame support column, 71, a guide belt, 8, a peripheral guard plate, 9 and a pull column positioning frame assembly.
Detailed Description
Refer to the figure and show, following will be through specific structure and the utility model discloses an operating method is right the utility model discloses further explanation, a novel energy-conserving hydraulic forming machine, it includes a board backing plate 1, the top of board backing plate 1 is underbeam frame assembly 10, board backing plate 1 top is fixed with a plurality of plunger cylinder 15 and is used for vertical application of force, the top of plunger cylinder 15 is underbeam frame assembly 3, through above structure setting, but adopt plunger cylinder 15 greatly reduced cost, plunger cylinder unit price is low, it only is 2/3 of two-way driving cylinder with the oil mass, do not have the return stroke pump simultaneously, the design of return stroke oil circuit, it is comparatively simple to make.
On underbeam frame assembly 10, its vertical a plurality of owner of being fixed with draws post 6, main drawing post 6 vertical extension and be provided with at the top and draw post positioning frame assembly 9 to realize the level fixed, realize main drawing post 6 and drawing locking of post positioning frame assembly 9 fixed through last nut group 11, realize main drawing post 6 and underbeam frame assembly 2's locking fixed through lower nut group 14.
An upper beam frame assembly 10 is arranged below the main pull column 6, the bottom surface of the upper beam frame assembly 10 is used for fixing an upper template 16, and the upper die is fixed through the upper template 16;
the upper beam frame assembly 9 will all mainly draw the post 6 cladding and be provided with at every main 6 position departments of drawing the post and hold tightly nut group 12, and the main external diameter that draws the post 6 is gone up the equipartition and is set up the annular groove, as shown in fig. 5, is provided with two at least driving cylinder 120 of holding tightly on every nut group 12 of holding tightly, the application of force of driving cylinder 120 of holding tightly on hold and be provided with latch segment 121, latch segment 121 on be provided with the annular arch that matches with the annular groove, through with the main annular groove that draws on the external diameter of post 6 combine together and realize vertical location. Through the structure, the upper beam frame assembly 9 drives the clasping nut group 12 to move vertically, and horizontal positioning after the clasping nut group 12 is locked can be realized.
As shown in figure 1, a plurality of quick cylinders 5 are vertically arranged on a lower beam frame assembly 2, the tops of the quick cylinders 5 are connected with an upper beam frame assembly 10 to achieve quick driving, through the design, the quick movement of the upper beam frame assembly 10 is achieved through vertical lifting of the quick cylinders 5, the quick cylinders 5 are arranged on the lower portion, the total height of the equipment can be effectively reduced, and the quick cylinders 5 are only used for quick movement and are not used for forming force application.
The top surface of the middle beam frame assembly 3 is provided with a plurality of die sinking oil cylinders 4, the force application ends of the die sinking oil cylinders 4 are arranged towards the upper beam frame assembly 10, and the die sinking oil cylinders 4 are designed as bidirectional oil cylinders. Through the structural arrangement, after the upper die and the lower die are assembled, the quick cylinder 5 drives the upper beam frame assembly 10 to move downwards quickly, and the quick cylinder 5 only bears the whole weight of the upper beam frame assembly 10 and the upper die, so that the power is low, and the use is more energy-saving; when the upper die and the lower die are close to each other, the quick cylinder 5 stops acting, the holding nut group 12 is locked with the main pull column 6, the upper beam frame assembly 10 keeps a horizontal locking state, the plunger cylinder 15 is driven vertically to drive the upper die and the lower die to be closed and apply force and pressure, after the forming is finished, the die opening oil cylinder 4 acts to apply force to the upper beam frame assembly 10 and reversely extrude the middle beam frame assembly 3 to realize flexible die opening, the die opening oil cylinder 4 has low power and cannot cause damage of a formed part during die opening, and meanwhile, the middle beam frame assembly 3 applies force to enable the plunger cylinder to return; at this time, the mold opening oil cylinder 4 has double functions of opening the mold and pushing the plunger cylinder 15 to return.
On the basis of above structure setting, be provided with a plurality of frame support columns 7 between pillar location frame assembly 9 and underbeam frame assembly 2, frame support column 7 is square design, and its bolt fastening has vertical direction area 71 on the side towards the shaping region, direction area 71 be the copper product setting, with direction area 71 complex, have direction copper billet 13 at the four corners department bolt fastening of upper beam frame assembly 10 and well roof beam frame assembly 3, when upper beam frame assembly 10 and the vertical removal of well roof beam frame assembly 3, realize vertical removal direction through direction copper billet 13 and direction area 71 extrusion contact. The guide copper block 13 is provided with a strip counter bore groove, and the position of the guide copper block on the upper beam frame assembly and the middle beam frame assembly is adjusted through the strip counter bore groove so as to realize abrasion compensation. Through this kind of structure setting, main post 6 that draws only realizes the vertical braces effect, realizes the direction through frame support column 7, can effectually avoid the use of uide bushing, reduces cost of maintenance and fault rate.
Well roof beam frame assembly 3's front side be provided with horizontal track 31 and the workstation links up, be provided with dolly 32 on the workstation and can realize the fixed of die block, moreover, the utility model discloses a be provided with the round bracing piece on the lateral surface, erect through the bracing piece that peripheral backplate 8 will this novel energy-conserving hydraulic forming machine's peripheral cladding only remain the feed inlet and be used for personnel's operation, prevent to get into under the personnel's operating condition, avoid the industrial accident to produce.
To sum up, the utility model relates to a design is simple, novel, with the reverse installation of quick jar application of force from top to bottom, simultaneously with the application of force jar setting inside underbeam frame assembly, the effectual whole height of equipment that has reduced has avoided the influence of factory building height, is the novel energy-conserving hydraulic forming machine of an ideal.
Claims (7)
1. The utility model provides a novel energy-conserving hydraulic forming machine, its includes a board backing plate, and the top of board backing plate is underbeam frame assembly, its characterized in that: a plurality of plunger cylinders are fixed above the machine base plate, and the top of each plunger cylinder is a centre sill frame assembly; the lower beam frame assembly is vertically fixed with a plurality of main pulling columns, the main pulling columns vertically extend and are provided with pulling column positioning frame assemblies at the tops to realize horizontal fixing, the main pulling columns are locked and fixed through nut groups, an upper beam frame assembly is arranged below the main pulling columns, the upper beam frame assembly covers all the main pulling columns and is provided with a holding nut group at each main pulling column position, annular grooves are uniformly distributed on the outer diameter of each main pulling column, and the holding nut groups are matched with the annular grooves to realize the positioning of the upper beam frame assembly on the main pulling columns; the bottom surface of the upper beam frame assembly is used for fixing an upper die;
the top of the quick cylinder is connected with the upper beam frame assembly to realize quick driving;
the top surface of the middle beam frame assembly is provided with a plurality of die sinking oil cylinders, and the force application ends of the die sinking oil cylinders are arranged towards the upper beam frame assembly.
2. The new energy saving hydraulic forming machine according to claim 1, characterized in that: the die sinking oil cylinder is a bidirectional oil cylinder.
3. The new energy saving hydraulic forming machine according to claim 1, characterized in that: be provided with a plurality of frame support columns between pillar location frame assembly and underbeam frame assembly, the frame support column is square design, and its bolt fastening has vertical guidance tape on the side towards the shaping region, the guidance tape set up for the copper product, with guidance tape complex, and the four corners department bolt fastening of upper beam frame assembly and well roof beam frame assembly has the direction copper billet, when upper beam frame assembly and well roof beam frame assembly vertical removal, realizes vertical removal direction through direction copper billet and direction tape extrusion contact.
4. The new energy saving hydraulic forming machine according to claim 1, characterized in that: the front side of well roof beam frame assembly be provided with horizontal track and link up with the workstation, be provided with the dolly on the workstation and realize the fixed of die block.
5. The new energy saving hydraulic forming machine according to claim 1, characterized in that: every is embraced and is provided with two at least driving cylinders of holding tightly on the nut group, the application of force of holding tightly driving cylinder on serve and be provided with the latch segment, the latch segment on be provided with the annular bulge of annular groove matching, through with the main annular groove on the external diameter of drawing the post combine together and realize vertical location.
6. A novel energy saving hydraulic forming machine as claimed in claim 3, characterized in that: the guide copper block is provided with a strip counter bore groove, and the position of the guide copper block on the upper beam frame assembly and the middle beam frame assembly is adjusted through the strip counter bore groove so as to realize abrasion compensation.
7. The new energy saving hydraulic forming machine according to claim 1, characterized in that: the outer side surface of the energy-saving hydraulic forming machine is provided with a circle of supporting rods, and a peripheral protective plate is erected through the supporting rods to cover the periphery of the energy-saving hydraulic forming machine and only reserve a feed port for personnel operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021156168.9U CN212795987U (en) | 2020-06-22 | 2020-06-22 | Novel energy-saving hydraulic forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021156168.9U CN212795987U (en) | 2020-06-22 | 2020-06-22 | Novel energy-saving hydraulic forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212795987U true CN212795987U (en) | 2021-03-26 |
Family
ID=75097567
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021156168.9U Active CN212795987U (en) | 2020-06-22 | 2020-06-22 | Novel energy-saving hydraulic forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212795987U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113183506A (en) * | 2021-05-21 | 2021-07-30 | 河南福源达咨询管理有限公司 | Novel hydraulic press with dust removal removes flavor function |
| CN115816890A (en) * | 2022-11-17 | 2023-03-21 | 河南泰田重工机械制造有限公司 | Two-beam frame guide four-master cylinder group type hydraulic forming machine |
-
2020
- 2020-06-22 CN CN202021156168.9U patent/CN212795987U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113183506A (en) * | 2021-05-21 | 2021-07-30 | 河南福源达咨询管理有限公司 | Novel hydraulic press with dust removal removes flavor function |
| CN113183506B (en) * | 2021-05-21 | 2023-04-07 | 河南泰田重工机械制造有限公司 | Hydraulic press with dust removal removes flavor function |
| CN115816890A (en) * | 2022-11-17 | 2023-03-21 | 河南泰田重工机械制造有限公司 | Two-beam frame guide four-master cylinder group type hydraulic forming machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN212795987U (en) | Novel energy-saving hydraulic forming machine | |
| CN211707847U (en) | Lower-pressure hydraulic press for internal high-pressure bulging process | |
| CN218903568U (en) | Die carrier with grooves convenient to replace | |
| CN200981345Y (en) | Hydraulic die forging hydraulic press with upper mould and slide block centroid positioning mechanism | |
| CN211441021U (en) | Switching die structure of vertical injection molding machine | |
| CN209986502U (en) | Connecting rod bush pressure equipment frock | |
| CN210651550U (en) | Special press for composite material | |
| CN207695409U (en) | Horizontal hub shape expanding machine | |
| CN112551119A (en) | Cooling bed lifting type translation mechanism | |
| CN206814285U (en) | A kind of crane on electroplating assembly line | |
| CN211496812U (en) | Pneumatic trench lifter | |
| CN213671779U (en) | Light hydraulic demoulding core machine | |
| CN214441913U (en) | Clamping device for double-chain drawing machine | |
| CN210475146U (en) | Heavy type quick oil press | |
| CN214878246U (en) | Cooling bed lifting type translation mechanism | |
| CN219360045U (en) | Large-stroke double-layer demoulding structure | |
| CN217145039U (en) | Lower cylinder four-column guide mechanism of hydraulic press | |
| CN217044324U (en) | Reducing machine for machining tower piece of electric power iron tower | |
| CN212371121U (en) | Sand-lined molding machine device with four templates | |
| CN219820750U (en) | Open press convenient to mould dismantles | |
| CN213675317U (en) | Driving shaft leveling device of hydraulic machine for injection molding | |
| CN214605433U (en) | Hydraulic vulcanizing device with upper die capable of moving back and forth | |
| CN220591257U (en) | Auto-parts manufacturing die | |
| CN211251409U (en) | Large-scale high-speed servo stamping hydraulic machine | |
| CN215237370U (en) | Material returning mechanism of pneumatic cylinder of side shaping die |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PP01 | Preservation of patent right | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20231130 Granted publication date: 20210326 |