CN212791965U

CN212791965U - Automatic sorting assembly line for rearview mirror shells

Info

Publication number: CN212791965U
Application number: CN202021259292.8U
Authority: CN
Inventors: 周干
Original assignee: Suzhou Minqing Intelligent Technology Co ltd
Current assignee: Suzhou Minqing Intelligent Technology Co ltd
Priority date: 2020-07-01
Filing date: 2020-07-01
Publication date: 2021-03-26
Anticipated expiration: 2030-07-01

Abstract

The utility model discloses a rear-view mirror shell automatic sorting assembly line, shoot subassembly, singlechip and data processing module including workstation, CCD, install the transmission band on the workstation, the bottom of mounting bracket is fixed with baffle, CCD respectively and shoots subassembly and flow distribution plate, the top of flow distribution plate is connected with the output of first motor, the welding has the deflector on the workstation, the embedded second motor of installing in top of workstation, the inboard of fixing base bottom is connected with the movable rod through second electric putter, the embedded hub connection of mount pad has the gear, the lower extreme welding of mount pad has the baffle, the top bolt fastening of workstation has singlechip and data processing module. This rear-view mirror shell automatic sorting assembly line guides and outward appearance detects the shell to with the not good shell guide department organism of quality, carry out the location clamp to the shell simultaneously and get, accomplish the letter sorting operation.

Description

Automatic sorting assembly line for rearview mirror shells

Technical Field

The utility model relates to a rear-view mirror shell processing technology field specifically is a rear-view mirror shell automatic sorting assembly line.

Background

Rear-view mirror shell is the protecting sheathing who is applied to rear-view mirror on vehicles such as car, electric motor car, in the production and processing process of rear-view mirror shell, involves moulding plastics to it, cuts the mouth of a river, sorts, vanning and operation such as transport, when sorting, for improving work efficiency, need adopt the automatic sorting assembly line to sort the operation, however current automatic sorting assembly line has following problem when using:

rearview mirror housing need detect its appearance quality before injection moulding and vanning, avoids influencing the assembly effect, and then the use of automatic sorting assembly line, need detect the shell and derive the not good shell of quality, need fix a position the clamp to the finished product shell simultaneously and get and shift the letter sorting operation.

Aiming at the problems, innovative design is urgently needed on the basis of the original automatic sorting production line.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a rear-view mirror shell automatic sorting assembly line to solve above-mentioned background art and propose current automatic sorting assembly line, need detect the shell and derive the not good shell of quality, need fix a position the clamp to the finished product shell simultaneously and get and shift the problem of letter sorting operation.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic sorting assembly line for rearview mirror housings comprises a workbench, a CCD photographing assembly, a single chip microcomputer and a data processing module, wherein a transmission belt is installed on the workbench, a mounting frame is fixed on the top of the workbench through bolts at equal intervals, a guide plate, the CCD photographing assembly and a splitter plate are respectively fixed to the bottom of the mounting frame, the guide plate, the CCD photographing assembly and the splitter plate are sequentially distributed above the transmission belt in an arrayed manner, the top of the splitter plate is connected with the output end of a first motor, the first motor is fixed to the top of the mounting frame, a guide-out plate is welded on the workbench and located on one side of the splitter plate, a second motor is installed on the top of the workbench in an embedded manner, the output end of the second motor is connected with a mounting seat, the mounting seat is located above the workbench, a telescopic groove is formed in the bottom of the mounting seat, and a fixed seat is connected to the telescopic groove through a first, the inboard of fixing base bottom is connected with the movable rod through second electric putter, and the outside of movable rod an organic whole is provided with the pick block, embedded axle connection has the gear in the mount pad, and the one end of gear is fixed with splint to the one end of splint runs through the mount pad and is located its bottom, the lower extreme welding of mount pad has the baffle, and the inboard bolt fastening of baffle has pressure sensor, and the baffle is located one side of mount pad, the top bolt fastening of workstation has singlechip and data processing module.

Preferably, the guide plates are symmetrically provided with 2 guide plates, and the 2 guide plates are distributed in a splayed structure.

Preferably, the length of the shunt plate is equal to the distance between the output end of the first motor and the lead-out plate, and the lead-out plate and the workbench are obliquely arranged.

Preferably, the tooth blocks are distributed on the movable rod at equal intervals, and the tooth blocks are meshed with the gears.

Preferably, the splint are designed for an L-shaped structure, and the splint are symmetrically provided with 2 splints relative to the central axis of the fixing seat.

Preferably, the baffle is perpendicular to the conveying belt, and the baffle is provided with 2 about the mount pad symmetry to pressure sensor diagonal distribution on 2 baffles.

Compared with the prior art, the beneficial effects of the utility model are that: the rearview mirror shell automatic sorting assembly line;

1. when the shell moves on the transmission belt, the movable position of the shell is guided by the two guide plates, so that the shell moves on the transmission belt in the middle, the shooting operation of the shell is convenient to carry out by the CCD shooting assembly, meanwhile, the data processing module controls the operation of the first motor by the data processing module and the single chip microcomputer when the shell shoots, when the shell has the appearance quality problem, the first motor drives the splitter plate to rotate, so that the splitter plate and the transmission belt are inclined, meanwhile, the end part of the splitter plate reaches the guide plate, and the shell with poor quality is guided to the outer side of the machine body by the splitter plate and the guide plate;

2. equidistant distribution of tooth piece through the setting on the movable rod, and intermeshing between tooth piece and the gear, two splint of gear bottom are "L" style of calligraphy structural design simultaneously, when second electric putter drives the movable rod and upwards move about, the tooth piece and the gear meshing contact in the movable rod outside, drive the rotation of gear, the gear drives the rotation of splint, press from both sides the shell clamp through two splint and fix, baffle and pressure sensor's setting simultaneously, when the pressure sensor contact on shell and the baffle, with signal transmission to singlechip department, control second electric putter's use, it presss from both sides fixedly to carry out the location to the shell, realize the letter sorting operation of shell.

Drawings

Fig. 1 is a schematic top view of the cross-sectional structure of the present invention;

FIG. 2 is a schematic view of the side structure of the guide plate of the present invention;

FIG. 3 is a schematic view of the side mounting structure of the CCD camera module of the present invention;

fig. 4 is a schematic view of a side mounting structure of the flow distribution plate of the present invention;

FIG. 5 is a schematic side sectional view of the mounting seat of the present invention;

FIG. 6 is an enlarged schematic view of the structure at A in FIG. 1 according to the present invention;

fig. 7 is a schematic flow chart of the present invention.

In the figure: 1. a work table; 2. a conveyor belt; 3. a mounting frame; 4. a guide plate; 5. a CCD photographing component; 6. a first motor; 7. a flow distribution plate; 8. a lead-out plate; 9. a second motor; 10. a mounting seat; 11. a telescopic groove; 12. a first electric push rod; 13. a fixed seat; 14. a second electric push rod; 15. a movable rod; 16. a tooth block; 17. a gear; 18. a splint; 19. a baffle plate; 20. a pressure sensor; 21. a single chip microcomputer; 22. and a data processing module.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: an automatic sorting assembly line for rearview mirror shells comprises a workbench 1, a transmission belt 2, a mounting frame 3, a guide plate 4, a CCD photographing component 5, a first motor 6, a splitter plate 7, a guide plate 8, a second motor 9, a mounting seat 10, a telescopic groove 11, a first electric push rod 12, a fixed seat 13, a second electric push rod 14, a movable rod 15, a toothed block 16, a gear 17, a clamping plate 18, a baffle plate 19, a pressure sensor 20, a single chip microcomputer 21 and a data processing module 22, wherein the transmission belt 2 is mounted on the workbench 1, the mounting frame 3 is fixed on the top of the workbench 1 through equidistant bolts, the guide plate 4, the CCD photographing component 5 and the splitter plate 7 are respectively fixed at the bottom of the mounting frame 3, the guide plate 4, the CCD photographing component 5 and the splitter plate 7 are sequentially distributed above the transmission belt 2, the top of the splitter plate 7 is connected with the output end of the first motor 6, and the first motor 6 is fixed at the top of the, a guide plate 8 is welded on a workbench 1, the guide plate 8 is positioned on one side of a flow distribution plate 7, a second motor 9 is installed at the top of the workbench 1 in an embedded mode, the output end of the second motor 9 is connected with an installation seat 10, the installation seat 10 is positioned above the workbench 1, a telescopic groove 11 is formed in the bottom of the installation seat 10, a fixed seat 13 is connected into the telescopic groove 11 through a first electric push rod 12, the inner side of the bottom of the fixed seat 13 is connected with a movable rod 15 through a second electric push rod 14, a toothed block 16 is integrally arranged on the outer side of the movable rod 15, a gear 17 is embedded into the installation seat 10 and is connected with a shaft, a clamping plate 18 is fixed at one end of the gear 17, one end of the clamping plate 18 penetrates through the installation seat 10 to be positioned at the bottom of the installation seat, a baffle 19 is welded at the lower end of the installation seat 10, a pressure sensor 20 is fixed, a singlechip 21 and a data processing module 22 are fixed on the top of the workbench 1 through bolts;

the number of the guide plates 4 is 2, the 2 guide plates 4 are distributed in a splayed structure, when the shell is conveyed by the conveyor belt 2, the shell reaches the guide plates 4, the conveying position of the shell is guided by the guide plates 4, and the shell is centered on the conveyor belt 2 for conveying, so that the subsequent operation is facilitated;

the length of the flow distribution plate 7 is equal to the distance between the output end of the first motor 6 and the guide plate 8, the guide plate 8 and the workbench 1 are obliquely arranged, when the CCD photographing component 5 photographs the outer shell according to the appearance size, the signal is transmitted to the data processing module 22, the shell photograph is processed through the data processing module 22 and is transmitted to the single chip microcomputer 21, the single chip microcomputer 21 controls the operation of the first motor 6, the first motor 6 drives the flow distribution plate 7 to rotate, the flow distribution plate 7 rotates to the guide plate 8, and the outer shell with poor quality is guided to the outer side of the workbench 1 through the flow distribution plate 7 and the guide plate 8 to be recycled;

the tooth blocks 16 are distributed on the movable rod 15 at equal intervals, the tooth blocks 16 are meshed with the gears 17, the clamping plates 18 are in an L-shaped structural design, 2 clamping plates 18 are symmetrically arranged on the central axis of the fixed seat 13, when the second electric push rod 14 drives the movable rod 15 to move upwards, the tooth blocks 16 on the movable rod 15 are meshed with the gears 17 to drive the gears 17 to rotate, 2 gears 17 drive the 2 clamping plates 18 to move relatively, and then the shells can be clamped by the 2 clamping plates 18 to be sorted;

mutually perpendicular between baffle 19 and the transmission band 2, and baffle 19 is provided with 2 about mount pad 10 symmetry, and the pressure sensor 20 diagonal distribution on 2 baffles 19, move to baffle 19 department on transmission band 2 when the shell, pressure sensor 20 and the shell contact on the baffle 19, with signal transmission to singlechip 21 department, through the operation of singlechip 21 control first electric putter 12 and second electric putter 14, press from both sides the shell and get fixedly, guarantee to press from both sides the location of shell and get.

The working principle is as follows: in the use of the automatic sorting line for mirror housings, as shown in fig. 1 to 4 and 7, first the housings are automatically transported on a conveyor belt 2 on a table 1, when the casing reaches the guide plate 4, the conveying position of the casing is guided by the guide plate 4 to be centered on the conveying belt 2 for conveying, then the shell reaches the CCD camera assembly 5 in the middle, the CCD camera assembly 5 takes pictures of the appearance size of the shell, and transmits the signals to the data processing module 22, the shell photo is processed by the data processing module 22, and the signal is transmitted to the singlechip 21, the operation of the first motor 6 is controlled by the singlechip 21, the first motor 6 drives the splitter plate 7 to rotate, so that the splitter plate 7 rotates to the guide-out plate 8, guiding the housing with poor quality to the outer side of the workbench 1 through the flow distribution plate 7 and the guide-out plate 8 for recycling;

then, as shown in fig. 1 and fig. 5-7, the high quality casing reaches the mounting seat 10, contacts with the pressure sensor 20 on the baffle 19, transmits the signal to the single chip 21, controls the operation of the first electric push rod 12 and the second electric push rod 14 through the single chip 21, the first electric push rod 12 pushes the fixed seat 13 to move downward in the telescopic slot 11 at the bottom of the mounting seat 10, the second electric push rod 14 drives the movable rod 15 to move upward, the toothed block 16 on the movable rod 15 is in meshing contact with the gear 17 to drive the gear 17 to rotate, the 2 gears 17 drive the relative movement of the 2 clamping plates 18, so that the casing can be clamped by the 2 clamping plates 18, then the first electric push rod 12 is reversely moved to make the clamped casing leave the conveyor belt 2, the second motor 9 drives the mounting seat 10 to rotate, and the fixed casing is transferred to the outside of the clamping table 1 for sorting, at the same time, the other baffle 19 at the bottom of the mounting seat 10 and the fixed seat 13 work to continuously sort the shell.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a rear-view mirror shell automatic sorting assembly line, includes that workstation (1), CCD shoot subassembly (5), singlechip (21) and data processing module (22), its characterized in that: the automatic photographing device is characterized in that a transmission belt (2) is installed on the workbench (1), a mounting frame (3) is fixed on the top of the workbench (1) through equidistant bolts, a guide plate (4), a CCD photographing component (5) and a splitter plate (7) are fixed to the bottom of the mounting frame (3) respectively, the guide plate (4), the CCD photographing component (5) and the splitter plate (7) are sequentially distributed above the transmission belt (2), the top of the splitter plate (7) is connected with the output end of a first motor (6), the first motor (6) is fixed to the top of the mounting frame (3), a guide plate (8) is welded on the workbench (1) and located on one side of the splitter plate (7), a second motor (9) is installed at the top of the workbench (1) in an embedded mode, the output end of the second motor (9) is connected with a mounting seat (10), and the mounting seat (10) is located above the workbench (1), the bottom of the mounting seat (10) is provided with a telescopic groove (11), the telescopic groove (11) is connected with a fixed seat (13) through a first electric push rod (12), the inner side of the bottom of the fixed seat (13) is connected with a movable rod (15) through a second electric push rod (14), and the outer side of the movable rod (15) is integrally provided with a tooth block (16), a gear (17) is connected with the embedded shaft in the mounting seat (10), one end of the gear (17) is fixed with a clamping plate (18), one end of the clamping plate (18) penetrates through the mounting seat (10) and is positioned at the bottom of the mounting seat, the lower end of the mounting seat (10) is welded with a baffle plate (19), and a pressure sensor (20) is fixed on the inner side of the baffle plate (19) through bolts, and the baffle (19) is positioned on one side of the mounting seat (10), and a singlechip (21) and a data processing module (22) are fixed on the top of the workbench (1) through bolts.

2. The automatic rearview mirror housing sorting line of claim 1, wherein: the guide plates (4) are symmetrically provided with 2 guide plates (4), and the 2 guide plates (4) are distributed in a splayed structure.

3. The automatic rearview mirror housing sorting line of claim 1, wherein: the length of the flow distribution plate (7) is equal to the distance between the output end of the first motor (6) and the guide-out plate (8), and the guide-out plate (8) and the workbench (1) are obliquely arranged.

4. The automatic rearview mirror housing sorting line of claim 1, wherein: the tooth blocks (16) are distributed on the movable rod (15) at equal intervals, and the tooth blocks (16) and the gear (17) are meshed with each other.

5. The automatic rearview mirror housing sorting line of claim 1, wherein: splint (18) are "L" style of calligraphy structural design, and splint (18) are provided with 2 about the central axis symmetry of fixing base (13).

6. The automatic rearview mirror housing sorting line of claim 1, wherein: mutually perpendicular between baffle (19) and the transmission band (2), and baffle (19) are provided with 2 about mount pad (10) symmetry to pressure sensor (20) diagonal distribution on 2 baffles (19).