CN212769703U - Barrel lifting device for tower type exhaust funnel - Google Patents

Abstract

The utility model relates to a cylinder lifting device for a tower-type exhaust funnel, which comprises a foundation, a steel structure platform, a hoop and a hydraulic lifting device; the steel structure platform is a three-dimensional frame structure which is fixed on the foundation and is arranged around the exhaust funnel section to be lifted, the hoop surrounds the middle lower part of the exhaust funnel section, the hydraulic lifting devices are arranged on the periphery of the exhaust funnel section in parallel, the bottom of a lifting rod of each hydraulic lifting device is fixedly connected with the hoop, the top of the steel structure platform is provided with an outer beam and a detachable small beam, and when the small-diameter exhaust funnel or the large-diameter exhaust funnel is lifted, the hydraulic lifting devices are installed on the small beam or the outer beam respectively. The utility model provides a detachable steel construction hydraulic lifting platform for flip-chip method promotes the surplus festival section of stack. When the stack shell cross-section conversion, only need demolish the inside round little crossbeam of steel construction platform top surface, easy operation helps improving and promotes operating efficiency.

Description

Barrel lifting device for tower type exhaust funnel

Technical Field

The utility model relates to an aiutage installation construction equipment particularly, is a barrel hoisting device for tower posture aiutage.

Background

The exhaust funnel emptying system is the most common waste gas discharge facility of chemical enterprises, the structural form of the exhaust funnel emptying system mainly comprises three types, namely a tower type, a stay wire type and a self-supporting type, and for the exhaust funnel with the design height of more than 150m, a tower frame is mostly adopted to straighten the self-supporting cylinder body so as to meet the stability requirement of the cylinder body. Along with the continuous expansion of chemical industry enterprise's scale, for satisfying the requirement that multi-device waste gas collects emission and environmental protection, the design diameter of aiutage constantly strengthens, and simultaneously, the design height also is rising gradually, and this undoubtedly provides very big challenge for construction technology level of construction enterprise. Aiming at the special combination structure with super-high and super-heavy performance, the key point for smoothly completing the hoisting is to select proper hoisting machinery and a reasonable construction method.

In the prior art, the mounting method of the tower exhaust funnel mainly comprises a reverse mounting method, an assembling method and the like, and the methods generally have the defects of high mounting difficulty, difficulty in controlling precision, high machine shift consumption, high energy and resource consumption, high mounting cost and the like.

The flip-chip method needs to be completed through a lifting device, the rolled shell ring meeting the requirement of the installation height is conveyed into the lifting device, after the shell ring is welded with the upper barrel, the shell ring is lifted upwards by one shell ring height, the next shell ring is installed and lifted, and then the shell ring is lifted to the design height section by section through cyclic operation. In addition, considering that the cylinder body is too high and has a variable cross section design, it is necessary to complete the conversion of the variable cross section through simple operation.

Disclosure of Invention

The to-be-solved technical problem of the utility model is to provide a barrel hoisting device for tower posture aiutage, reach the purpose that can satisfy tower posture aiutage shell ring promotion needs at least.

For solving the above technical problem, the utility model discloses a technical scheme is: a cylinder lifting device for a tower type exhaust funnel comprises a foundation, a steel structure platform, a hoop and a hydraulic lifting device; the steel structure platform is a three-dimensional frame structure which is fixed on a foundation and is arranged around an exhaust funnel section to be lifted, a hoop is fixed around the middle lower part of the exhaust funnel section, a plurality of hydraulic lifting devices are arranged on the periphery of the exhaust funnel section in parallel, the bottoms of lifting rods of the hydraulic lifting devices are fixedly connected with the hoop, the top of the steel structure platform is provided with an outer edge beam and a detachable small cross beam, the outer edge beam forms a planar frame structure for supporting the outer wall of the large-diameter exhaust funnel, and the small cross beam is arranged on the inner side of the outer edge beam and forms a planar frame structure for supporting the outer wall of the small-diameter exhaust; and when the small-diameter exhaust funnel or the large-diameter exhaust funnel is lifted, the hydraulic lifting device is respectively arranged on the small cross beam or the outer side beam.

Further, the steel structure platform includes stand and crossbeam, the bottom of four stands respectively with basic fixed connection, the stand top is connected with two longitudinal beam and two transverse beam respectively.

Furthermore, the outer side beams comprise two longitudinal side beams which are parallel to the longitudinal cross beam, oblique side beams are obliquely arranged at corners formed by the longitudinal side beams and the transverse cross beam, and the transverse side beams are fixedly arranged on the inner side of the middle part of the transverse cross beam.

Furthermore, the small cross beam comprises a longitudinal small cross beam, an oblique small cross beam and a transverse small cross beam, the longitudinal small cross beam is arranged on the inner side of the longitudinal edge beam, the oblique small cross beam is arranged on the inner side of the oblique edge beam, and the transverse small cross beam is arranged on the inner side of the transverse edge beam.

Further, be provided with the support pipe support in the aiutage barrel, the support pipe support includes the flexible pipe support of two quadrature settings, is connected through the arc steel sheet between the tip of arbitrary flexible pipe support and the aiutage inner wall.

Furthermore, the exhaust pipe guiding device comprises a guiding frame arranged on each layer of tower platform on the periphery of the exhaust pipe, wherein the guiding frame comprises a square frame formed on the tower platform, oblique rolling shafts are arranged at four inner corners of the square frame, and guiding pulleys capable of contacting with the outer wall of the cylinder body of the exhaust pipe are arranged on the rolling shafts.

Furthermore, a stop block is arranged around the outer wall of the exhaust funnel barrel body, the plurality of stop blocks are arranged at the hoop mounting position at intervals, and the hoop is fixedly connected with the stop blocks.

Compared with the prior art, the utility model provides a detachable steel construction hydraulic lifting platform for flip-chip method promotes the surplus segment section of stack. The aiutage stack shell of different diameters of adaptation, the utility model discloses set up outer boundary beam and little boundary beam respectively at steel construction platform top, when stack shell cross-section conversion, only need demolish the inside round little crossbeam of steel construction platform top surface, easy operation helps improving promotion operating efficiency.

Drawings

FIG. 1 is a schematic structural view of a cylinder lifting device used for lifting a small-diameter cylinder.

FIG. 2 is a schematic view showing the structure of the cylinder lifting device when the large-diameter cylinder is lifted.

Fig. 3 is a schematic view of a modified cross-section.

Fig. 4 is a schematic structural view of a support tube rack.

Fig. 5 is a schematic structural view of the guide frame.

In the figure, 1-foundation, 2-hoop, 3-hydraulic lifting device, 4-exhaust funnel segment, 5-outer edge beam, 6-small beam, 7-upright post, 8-beam, 9-telescopic pipe frame, 10-arc steel plate, 11-square frame, 12-guide pulley, 13-tower platform,

51-longitudinal edge beam, 52-oblique edge beam, 53-transverse edge beam, 61-longitudinal small beam, 62-oblique small beam, 63-transverse small beam, 81-longitudinal beam and 82-transverse beam.

Detailed Description

The utility model relates to a barrel hoisting device for tower formula aiutage, as shown in fig. 1 and fig. 2, including basis 1, steel construction platform, staple bolt 2 and hydraulic lifting device 3. The steel structure platform is a three-dimensional frame structure which is fixed on a foundation 1 and is arranged around an exhaust funnel section 4 to be lifted, the hoop 2 is fixed on the middle lower part of the exhaust funnel section 4 in a surrounding manner, and the hydraulic lifting devices 3 are arranged on the periphery of the exhaust funnel section in parallel and the bottoms of the lifting rods of the hydraulic lifting devices 3 are fixedly connected with the hoop 2.

The top of the steel structure platform is provided with an outer edge beam 5 and a detachable small cross beam 6, the outer edge beam 5 forms a plane frame structure for supporting the outer wall of the large-diameter exhaust cylinder, and the small cross beam 6 is arranged on the inner side of the outer edge beam 5 and forms a plane frame structure for supporting the outer wall of the small-diameter exhaust cylinder; when lifting a small-diameter exhaust funnel or a large-diameter exhaust funnel, a hydraulic lifting device is respectively arranged on the small cross beam 6 or the outer side beam 7.

The installation method of the tower type exhaust funnel comprises the following steps:

firstly, prefabricating a tower frame and an exhaust funnel in a segmented manner to form a plurality of tower frame segments and exhaust funnel segments;

hoisting a first section of tower frame at the lower part, and then normally installing and hoisting a first section of exhaust funnel at the top in place;

step three, assembling a cylinder lifting device of the tower-frame type exhaust cylinder of the embodiment on a first section of the exhaust cylinder at the top, lifting the first section of the exhaust cylinder at the top, and installing a second end exhaust cylinder segment at the bottom of the first section of the exhaust cylinder at the top; the subsequent exhaust cylinder body segment is installed by a cylinder body lifting device through a flip-chip method; hoisting tower sections by adopting a forward mounting method along with the installation of the exhaust funnel within the hoisting height range of the crane;

and step four, after the hoisting height of the crane is exceeded, arranging a lifting device at the top of the mounted exhaust funnel, and hoisting the rest tower sections through the lifting device.

In the third step, before the cylinder body is inversely installed and lifted, the lifting platform foundation is firstly made and the steel structure platform is installed, the annular hoop 2 matched with the diameter of the cylinder body of the exhaust funnel is manufactured, and the hoop can be rolled by adopting two channels. The hydraulic lifting device adopts a hydraulic jack, and the hoop is lifted by the hydraulic lifting device so as to achieve the purpose of lifting the exhaust funnel body.

The outer edge beams 5 and the small cross beams 6 are used for supporting and fixing the hydraulic lifting device 3 and ensuring that a lifting rod of the hydraulic lifting device 3 is in a vertical state on one hand, and play a role in supporting the top of the exhaust funnel so that the exhaust funnel is not inclined on the other hand. The center of the hoop suspender is consistent with the center of the hydraulic lifting device.

Considering that the cylinder body of the exhaust cylinder is too high, the design of the variable cross section is realized, for example, the cylinder body diameter is changed from 3400mm to 4000 mm. Consequently, steel construction platform design needs to satisfy and in the promotion in-process, can accomplish the conversion of variable cross section through simple and easy dismouting, and in the scheme that this embodiment provided, the stack shell of different diameters of adaptation has set up outer boundary beam 5 and little boundary beam 6 respectively at steel construction platform top to the case is big cross-section to little cross section conversion, only needs to demolish the inside round little crossbeam 5 of steel construction platform top surface (as shown in figure 3), and moves hydraulic lifting device 3 to outer boundary beam 5 and can continue to promote.

In a preferred embodiment, the steel structure platform comprises columns 7 and beams 8, the bottoms of the four columns 7 are respectively fixedly connected with the foundation 1, and the tops of the columns 7 are respectively connected with two longitudinal beams 81 and two transverse beams 82.

On the basis of the above embodiment, the small cross beam 6 includes a longitudinal small cross beam 61, an oblique small cross beam 62 and a transverse small cross beam 63, the longitudinal small cross beam 61 is disposed inside the longitudinal edge beam 51, the oblique small cross beam 62 is disposed inside the oblique edge beam 52, and the transverse small cross beam 63 is disposed inside the transverse edge beam 53. As shown in fig. 1, the small beam 6 is a planar frame structure composed of 2 longitudinal small beams 61, 4 oblique small beams 62 and 2 transverse small beams 63. When the lifting device is used for lifting a small-diameter exhaust funnel section, 8 sets of hydraulic lifting devices 3 are respectively arranged on the longitudinal small cross beam 61, the oblique small cross beam 62 and the transverse small cross beam 63.

The outer edge beam 5 comprises two longitudinal edge beams 51 parallel to the longitudinal cross beam 81, oblique edge beams 52 are obliquely arranged at the corner formed by the longitudinal edge beams 51 and the transverse cross beam 82, and a transverse edge beam 53 is fixedly arranged on the inner side of the middle part of the transverse cross beam 82. As shown in fig. 1 and 2, the outer edge beam 5 is a plane frame structure composed of 2 longitudinal edge beams 51, 4 oblique edge beams 52 and 2 transverse edge beams 53, and when the plane frame structure is used for lifting a large-diameter exhaust stack segment, the hydraulic lifting devices 3 on the small cross beam 6 are removed, and the removed hydraulic lifting devices 3 are respectively installed on the longitudinal edge beams 51, the oblique edge beams 52 and the transverse edge beams 53.

In a preferred embodiment, in order to prevent the exhaust funnel from deforming during the lifting process, as shown in fig. 4, a support pipe frame is arranged in the body of the exhaust funnel section 4, the support pipe frame comprises two orthogonally arranged telescopic pipe frames 9, and the end part of any telescopic pipe frame 9 is connected with the inner wall of the exhaust funnel through an arc-shaped steel plate 10.

In the preferred embodiment, in the lift process, for guaranteeing the barrel straightness that hangs down, as shown in fig. 5, the utility model discloses still including setting up the leading truck on each layer pylon platform 13 of exhaust stack segment 4 periphery, the leading truck including form in the square frame 11 of pylon platform, four interior corners of square frame 11 are provided with the slant roller bearing, install on the roller bearing can with the guide pulley 12 of exhaust stack barrel outer wall contact.

Preferably, a stop block 13 is arranged on the outer wall of the cylinder body surrounding the exhaust cylinder segment 4, the stop blocks 13 are arranged at the installation positions of the hoop 2 at intervals, and the hoop 2 is fixedly connected with the stop blocks 13. Relatively specifically, a stop block is welded at the joint of the hoop and the barrel, the circumference is equally divided into 16 parts, and a steel plate with the thickness of 20mm is welded in each direction to serve as the stop block.

The claimed invention is further illustrated by the following relatively specific example.

The main device of the engineering is a tower frame type exhaust funnel, the exhaust funnel is positioned in a tower frame, the weight is about 210t, the total height is 151.7m, and the exhaust funnel is a variable cross-section composite steel plate cylinder body with the diameter of 4000mm and the diameter of 3400 mm; the total weight of the tower is 262t, the height is 145m, the tower is a steel pipe tower structure, the section form is a regular quadrangle, and the vertical face form is a variable-gradient broken line shape. The main materials of the upright posts, the cross rods, the web members, the diagonal rods and the like are Q345D steel pipes, and the connection modes comprise butt joint, flange plate connection, connecting plate connection and the like. The tower is mainly used for connecting and supporting the exhaust funnel, and the ladder platform, the auxiliary pipelines, the aviation warning lamp and other auxiliary facilities are also fixed on the tower.

Considering that the manufacturing and installation period of the tower exhaust funnel is short, the construction progress must be accelerated on the premise of ensuring the safety quality, and the tower exhaust funnel still needs to be installed by using a crane within an economic and reasonable height range. Considering the requirements of the site and the use environment of the site, a stroking QUY250t crawler crane is selected, and after a 60m main arm is additionally provided with a 52m auxiliary arm tower type working condition, the hoisting height of 105m can be reached, so that the use cost of the crane is greatly reduced compared with a 750t crane. The exhaust funnel is lifted by adopting a method of combining forward installation and inverted installation, and after the height of the exhaust funnel exceeds 105m, a pole holding flexible machine is installed on a cylinder body at the top of the exhaust funnel and used for hoisting an upper tower frame, so that the construction method of 'mutual assistance lifting of tower cylinders and forward installation and inverted installation combination' is realized.

The basic principle of the method is as follows: by utilizing the structural characteristics that the torch consists of a tower frame and an exhaust funnel, the tower frame and the exhaust funnel are prefabricated into sections respectively, then a set of hydraulic lifting device is designed at the bottom of the exhaust funnel, and an exhaust funnel inverted construction system is established; the tower within 105m is directly hoisted by a crane, after the distance exceeds 105m, a pole-holding smart machine is installed by utilizing the installed exhaust funnel top barrel, a tower upper component normal installation system is established, the two systems are alternately used, and the installation construction of the whole tower exhaust funnel is completed under the condition that the existing mechanical equipment on site is used.

The process flow and the technical key points are as follows:

segmental hoisting process

The total height of the tower is 145m, the tower hoisting is divided into eight sections, wherein six sections (0 m-35 m section, 35 m-51 m section, 51 m-67 m section, 67 m-81 m section, 81 m-93 m section and 93 m-105 m section) below 105m are mainly hoisted by a 250T crawler crane, 50T truck crane is used for tail sliding, and two sections (105 m-125 m section and 125 m-145 m section) above 105m are assembled by using cylinder top pole holding flexible machine parts.

The total height of the exhaust funnel is 151.7m, the cylinder body is made of composite plates with the width of 2.5m, the composite plates are rolled in a centralized mode in a workshop and then transported to a hoisting site in batches according to the construction progress. The cylinder body with the diameter of 3400mm at the upper part is directly installed in place by a crane after being spliced into a cylinder body with the height of 30m on site, and the remaining cylinder body with the diameter of 3400mm and the remaining cylinder body with the diameter of 4000mm are spliced into a cylinder body with the height of 5m at each section and are sent into a hydraulic jacking device for lifting.

The technical key points of tower construction

Single-side integral hoisting of 0-35 m section tower

The lifting is mainly carried out by a 250t crane, and two 50t cranes walk the tail. The crane moves to the allowable hoisting radius before hoisting, the tail strolling crane is located at the positions close to the two sides, the main crane is lifted after being lifted at a certain height from the ground, the tail strolling crane rotates to convey the tower frame forwards, the main crane rotates backwards after the tower frame is vertically strolling and unhooking, and the balance beam is prevented from colliding with the main arm of the crane in the rotating process. And after the temporary pull rod moves to the positioning point, the temporary pull rod at the bottom is detached, and the hook begins to fall into position.

Tower frame for hoisting pole-holding machine more than 105m

After the platform of the tower 105m is installed, the height of the platform exceeds the maximum height which can be reached by a crane of 250t, and the rest components of the tower are installed by adopting a pole-clasping machine. Firstly, the exhaust funnel is lifted to be more than 105m, and then the smart machine is installed, and the smart machine is symmetrically arranged in the north-south direction of the exhaust funnel at the top so as to meet the installation of tower components at two sides.

The maximum component weight of the smart machine hoisting is 0.45t, and the length of the component is 5 m. And hoisting the components to the tower operation platform by using winches on two sides of the ground through pulleys, and then transferring the components to a required position by using guide wheels so as to finish installation.

Exhaust funnel construction technical key point

Integral hoisting of first section of exhaust funnel

In order to accelerate the construction progress and ensure the effective utilization of a 250t crane, the first section of the exhaust funnel is integrally hoisted. The composite board with the width of 2.5m is rolled into a 12-section cylinder body, and the cylinder body is assembled into a whole body with the length of 30m on site. After the 35m tower frame is installed in place, the connecting rod piece on the reserved side is not installed, and after the exhaust funnel is installed in place from the connecting rod piece, the exhaust funnel is closed.

Inverted construction of exhaust funnel hydraulic lifting device

After the first section of exhaust pipe is positively installed in place, the cylinder lifting device is assembled, the subsequent cylinder groups form a section of 5m, and construction is carried out through a flip-chip method.

Because the exhaust funnel is the reducing barrel, need to design two kinds of promotion structures. For save material, all design two kinds of structures on same platform face, be provided with outer boundary beam 5 and detachable little crossbeam 6 at steel construction platform top, outer boundary beam 5 forms the planar frame structure who is used for supporting major diameter exhaust section of thick bamboo outer wall, little crossbeam 6 sets up in 5 inboards of outer boundary beam and forms the planar frame structure who is used for supporting minor diameter exhaust section of thick bamboo outer wall. The outer edge beam 5 comprises two longitudinal edge beams 51 arranged parallel to the longitudinal cross beam 81, an oblique edge beam 52 is obliquely arranged at a corner formed by the longitudinal edge beam 51 and the transverse cross beam 82, and a transverse edge beam 53 is fixedly arranged on the inner side of the middle part of the transverse cross beam 82. The small cross beam 6 comprises a longitudinal small cross beam 61, an oblique small cross beam 62 and a transverse small cross beam 63, wherein the longitudinal small cross beam 61 is arranged on the inner side of the longitudinal edge beam 51, the oblique small cross beam 62 is arranged on the inner side of the oblique edge beam 52, and the transverse small cross beam 63 is arranged on the inner side of the transverse edge beam 53. When changing the reducing, only need can accomplish the reducing through simple dismouting, dismantle little crossbeam 6 promptly to dismantle the hydraulic lifting device on little crossbeam 6 the back and install outside roof beam 5 again, very big improvement work efficiency. The platform steel members are connected through high-strength bolts, and are convenient to disassemble during variable cross-section construction. The hydraulic lifting device is installed according to the position of figure 3 (phi 3400m structural layout), and the upper small-section cylinder body is lifted. When the variable cross-section operation is required, according to the figure 4, the components shown by dotted lines in the figure are removed, and after a part of steel beams are installed, the hydraulic lifting device is installed at the position shown in the figure 3 (a phi 4000m structural layout), so that the lifting of the residual cylinder is completed.

The lifting device adopts 8 sets of SQD-500 and 100S.F type loose-clamp jacks, the maximum lifting height is 7m, 100mm can be lifted each time of pressure rise, and 5m can be lifted for about 1 hour. The total weight of the exhaust funnel is calculated to be about 210t, each set of device can lift 50t of weight, 8 sets of devices act simultaneously, the total lifting force P =8 x 50=400t is larger than 210t, and therefore, the hydraulic lifting device can meet the lifting requirement of the whole cylinder body. The hydraulic lifting device completes lifting of the barrel through the hoop. The anchor ear is made of 36# channel steel and is rolled on a plate rolling machine.

Claims (7)

1. The utility model provides a barrel hoisting device for tower formula aiutage which characterized in that: the device comprises a foundation, a steel structure platform, a hoop and a hydraulic lifting device; the steel structure platform is a three-dimensional frame structure which is fixed on a foundation and is arranged around an exhaust funnel section to be lifted, a hoop is fixed around the middle lower part of the exhaust funnel section, a plurality of hydraulic lifting devices are arranged on the periphery of the exhaust funnel section in parallel, the bottoms of lifting rods of the hydraulic lifting devices are fixedly connected with the hoop, the top of the steel structure platform is provided with an outer edge beam and a detachable small cross beam, the outer edge beam forms a planar frame structure for supporting the outer wall of the large-diameter exhaust funnel, and the small cross beam is arranged on the inner side of the outer edge beam and forms a planar frame structure for supporting the outer wall of the small-diameter exhaust; and when the small-diameter exhaust funnel or the large-diameter exhaust funnel is lifted, the hydraulic lifting device is respectively arranged on the small cross beam or the outer side beam.

2. The bowl lifting device for a tower chimney according to claim 1, wherein: the steel structure platform comprises stand columns and cross beams, the bottoms of the four stand columns are fixedly connected with a foundation respectively, and the tops of the stand columns are connected with two longitudinal cross beams and two transverse cross beams respectively.

3. The cylinder lifting device for a tower chimney according to claim 2, wherein: the outer side beams comprise two longitudinal side beams which are parallel to the longitudinal cross beam, oblique side beams are obliquely arranged at the corner formed by the longitudinal side beams and the transverse cross beam, and the transverse side beams are fixedly arranged on the inner side of the middle part of the transverse cross beam.

4. The bowl lifting device for a tower chimney according to claim 3, wherein: the small cross beam comprises a longitudinal small cross beam, an oblique small cross beam and a transverse small cross beam, the longitudinal small cross beam is arranged on the inner side of the longitudinal edge beam, the oblique small cross beam is arranged on the inner side of the oblique edge beam, and the transverse small cross beam is arranged on the inner side of the transverse edge beam.

5. The cylinder lifting device for a tower chimney according to claim 1, 2, 3 or 4, characterized in that: the exhaust funnel comprises an exhaust funnel barrel, wherein a support pipe frame is arranged in the exhaust funnel barrel and comprises two telescopic pipe frames which are arranged in an orthogonal mode, and the end portion of any telescopic pipe frame is connected with the inner wall of the exhaust funnel through an arc-shaped steel plate.

6. The bowl lifting device for a tower chimney according to claim 5, wherein: the exhaust pipe guide frame comprises a guide frame arranged on each layer of tower platform on the periphery of an exhaust pipe, wherein the guide frame comprises a square frame formed on the tower platform, oblique rolling shafts are arranged at four inner corners of the square frame, and guide pulleys capable of contacting with the outer wall of a cylinder body of the exhaust pipe are arranged on the rolling shafts.

7. The bowl lifting device for a tower chimney according to claim 6, wherein: the outer wall of the exhaust barrel body is surrounded by the stop blocks, the plurality of stop blocks are arranged at the hoop mounting position at intervals, and the hoop is fixedly connected with the stop blocks.

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