CN212765333U - Upper pressing plate for plate, plate imitation beauty sewing press based on impression technology, plate imitation beauty sewing standby system and beauty sewing plate - Google Patents
Upper pressing plate for plate, plate imitation beauty sewing press based on impression technology, plate imitation beauty sewing standby system and beauty sewing plate Download PDFInfo
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- CN212765333U CN212765333U CN202020970036.3U CN202020970036U CN212765333U CN 212765333 U CN212765333 U CN 212765333U CN 202020970036 U CN202020970036 U CN 202020970036U CN 212765333 U CN212765333 U CN 212765333U
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Abstract
The utility model discloses a top board for panel is carved with the reverse concave-convex pattern of one or a plurality of unit in one side in the face of panel, is equipped with outstanding centre joint muscle between every unit of top board, at four borders of top board, is equipped with outstanding limit seam muscle. And discloses a plate seam imitation press based on the imprinting technology, a plate seam imitation sewing system based on the imprinting technology and a seam imitation plate structure based on the imprinting technology. The utility model discloses a mode of continuous impression is at plate surface extrusion decorative pattern, and its indentation degree of depth is far above the decorative pattern of the mode extrusion of embossing roll, and the decorative pattern is more clear, even if ink layer and finish paint layer are coated on the decorative pattern in later stage, still has obvious unsmooth sense, and reality and stereovision are obviously superior to current panel to can extrude the beautiful seam structure simultaneously at the in-process of impression decorative pattern, need not cut, print or press mold's aftertreatment technology like prior art, the utility model discloses simple process practices thrift man-hour.
Description
Technical Field
The utility model relates to a imitative beautiful system of making up of panel and beautiful seam panel based on impression technique belongs to the architectural decoration material field.
Background
The seam beautifying is usually formed in the ceramic tile pavement, and putty powder, filling agent or glue substances and the like are filled in the paved seam, so that the seam beautifying is formed. The seam-beautifying floor is regular in splicing and attractive in appearance, and the visual effect of the ceramic tiles can be improved. With the development of the market, people adopt plastic floors or glass magnesium boards and the like to replace a part of tiles, but still hope that the plastic floors are provided with beautiful seams at the joint of units to achieve the effect of imitating the tiles. The traditional method for making the beautiful seam of the plastic floor or the glass magnesium board is to cut the edge of the board, show the ground color of the board at the moment, print different colors on the cut part, or press a color film to achieve the effect of imitating the beautiful seam. However, this method has the following problems: firstly, one more seam beautifying process is adopted for the plates, so that time and labor are wasted, and the cost is increased; secondly, the pattern position is difficult to control in the printing or film pressing process, and the pattern position of the seam beautifying is not matched when the plate is paved, so that the seam beautifying effect is influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome above-mentioned not enough, provide a panel imitation beauty is made up and is equipped with system based on impression technique.
The utility model discloses a following technical scheme realizes:
when the upper pressing plate is only engraved with the concave-convex pattern of one unit, the four edges of the upper pressing plate are provided with protruding edge seam ribs; when the upper pressing plate is engraved with the concave-convex patterns of a plurality of units, a protruding middle seam rib is arranged between each unit of the upper pressing plate, and protruding side seam ribs are arranged at four edges of the upper pressing plate.
Preferably, the width of the side seam rib is half of that of the middle seam rib.
The utility model also discloses a imitative beautiful seam press of panel based on impression technique, including frame, top board, holding down plate, guide rail, the top board is connected with the frame top through pushing down drive arrangement, the holding down plate sets up in the frame middle part, the frame bottom is equipped with the gyro wheel that matches with the guide rail, still includes frame drive arrangement for the frame is driven and the frame moves on the guide rail, the top board is carved with the concave-convex decorative pattern of one or a plurality of unit in one side that faces panel, and the top board width is as wide as panel or slightly wider than panel, and the same size or the size of holding down plate and top board is slightly bigger than the top board, panel passes from between top board and bottom board;
the method is characterized in that: the upper pressing plate is used for the plate.
Preferably, the plate flattening device further comprises at least two groups of flattening pressing wheels, each group of flattening pressing wheels comprises two rotating rollers rotating back to back, at least one group of flattening pressing wheels is arranged at the front end of the rack, at least one group of flattening pressing wheels is arranged at the rear end of the rack, and the plate penetrates through the middle of the two rotating rollers of each group of flattening pressing wheels.
The utility model also discloses a system is equipped with in imitative beautiful system of making up of panel based on impression technique, including setting gradually:
the plate imitation beautiful seam press;
the plate conveying belt drives the plate to move;
the electrostatic dust remover is used for cleaning the plate;
the first single-roll coater and the first UV dryer are arranged behind the electrostatic dust collector and are used for coating a primer layer on the plate in a roll mode and curing the primer layer;
the second single-roll coater and the second UV dryer are used for roll coating a bottom color layer on the plate and curing the plate;
the first spray painting printer or screen printer is used for printing or printing a pattern corresponding to the concave-convex patterns on the plate;
and the third single-roll coater and the third UV dryer are used for coating finish paint on the plate roll and curing the finish paint.
The utility model also discloses a beautiful seam panel based on impression technique, follow supreme including in proper order down: panel, priming paint layer, end chromatograph, pattern layer, finish paint layer, its characterized in that: before the pattern layer and the finish paint layer are coated, the concave-convex patterns of the units are printed on the plate, the primer layer and the bottom color layer in a pressing plate pressing mode, concave imitated beauty seams are pressed between the units and on four edges of the plate, the concave-convex patterns are matched with the patterns of the pattern layer, pattern information and concave-convex pattern information at the corresponding positions of the patterns are designed on the basis of the same digital model, imitated beauty seam patterns are printed at the positions of the imitated beauty seams, and the effect of the imitated beauty seams is formed.
Preferably, the primer layer is one or more layers.
Preferably, the base color layer is one or more layers.
Preferably, the finishing paint layer is one layer or a plurality of layers.
The utility model also discloses a beautiful seam panel based on impression technique, follow supreme including in proper order down:
panel, priming paint layer, end chromatograph, pattern layer, protective paint layer, 3D effect layer, finish paint layer, its characterized in that: before the pattern layer is coated, the concave-convex patterns of the units are printed on the board, the primer layer and the bottom color layer in a pressing plate pressing mode, concave beauty-like seam structures are pressed between the units and at the four edges of the board, the concave-convex patterns are matched with the patterns of the pattern layer, pattern information and concave-convex pattern information at the corresponding positions of the patterns are designed on the basis of the same digital model, beauty-like seam patterns are printed at the positions of the beauty-like seams, and the beauty-like seam effect is formed.
Preferably, the 3D effect layer is formed by spraying transparent ink on the protective paint layer by printing or printing, and the relief pattern is identical to the relief pattern pressed by means of imprinting.
Preferably, the primer layer is one or more layers; the bottom color layer is one layer or a plurality of layers.
Preferably, the finishing paint layer is one layer or a plurality of layers.
The seam beautifying board based on the stamping technology can be manufactured by the following method.
A plate seam imitation method based on an embossing technology comprises the following steps:
(1) embossing the plate by using an upper pressing plate with concave-convex patterns matched with a lower pressing plate below the plate, wherein the plate moves at a certain speed during embossing, the plate is positioned between the upper pressing plate and the lower pressing plate, the upper pressing plate is matched with the lower pressing plate below the upper pressing plate to apply pressure to the plate and moves at the same speed along with the plate for pressure maintaining for a period of time, then the upper pressing plate and the lower pressing plate reset, and the next embossing is continued; the upper pressing plate is provided with one or a plurality of unit concave-convex patterns, and when only one unit concave-convex pattern is engraved on the upper pressing plate, the four edges of the upper pressing plate are provided with protruding edge seam ribs for extruding a structure of imitation beauty seams on the plate; when the upper pressing plate is engraved with the concave-convex patterns of a plurality of units, a protruding middle seam rib is arranged between each unit of the upper pressing plate, and protruding side seam ribs are arranged at four edges of the upper pressing plate and used for pressing a structure imitating a beautiful seam on a plate;
(2) pretreatment of a plate;
(3) printing patterns on the plate by using a first inkjet printer and curing the patterns, or printing the patterns on the plate by using a screen printer; printing a preset beauty seam imitating pattern at the position where the beauty seam imitating pattern is pressed to form the effect of the beauty seam imitating pattern;
(4) and (5) post-treating the plate.
The impressed imitated abutted seam structure can be in the shape of square, triangle, arc and the like, and the side seam rib and the middle seam rib are arranged into corresponding shapes according to the requirement.
When the structure imitating the splicing seam is pressed on the board, the allowance of the tongue-and-groove and the tongue-and-groove processed in the later period can be reserved, and the spliced floor with the structure imitating the splicing seam is manufactured.
Preferably, an embossed digital model is established firstly, the model comprises pattern information of one or a plurality of units of boards and concave-convex pattern information of corresponding positions of the patterns, the concave-convex pattern information is converted into distance information, concave-convex patterns are reversely engraved on the upper pressing plate, a distance sensor and a first inkjet printer are fixed above the boards in the step (3), the distance sensor is used for detecting the pattern depth on the boards and sending the distance information to a processor to be matched with the digital model, and the processor controls the first inkjet printer to print the corresponding patterns at the corresponding positions.
Preferably, an embossed digital model is established firstly, the model comprises pattern information of one or a plurality of units of plates and concave-convex pattern information of corresponding positions of the patterns, the concave-convex pattern information is converted into distance information, concave-convex patterns are reversely engraved on the upper pressing plate, a distance sensor and a screen printer are fixed above the plates in the step (3), the distance sensor is used for detecting the pattern depth on the plates and sending the distance information to a processor to be matched with the digital model, the processor controls the screen printer to move synchronously with the plates, and the corresponding patterns are printed at the corresponding positions of the concave-convex patterns.
Preferably, an embossed digital model is established firstly, the model comprises pattern information of one or a plurality of units of boards and concave-convex pattern information of corresponding positions of the patterns, the concave-convex patterns are reversely engraved on the upper pressing plate, an image recognition system and a first inkjet printer are fixed above the boards in the step (3), the image recognition system is used for scanning the concave-convex patterns on the boards and sending the concave-convex patterns to a processor to be matched with the digital model, and the processor controls the first inkjet printer to print the corresponding patterns at the corresponding positions.
Preferably, an embossed digital model is established firstly, the model comprises pattern information of one or a plurality of units of boards and concave-convex pattern information at corresponding positions of the patterns, concave-convex patterns are reversely engraved on the upper pressing plate, an image recognition system and a first spray printing machine are fixed above the boards in the step (3), the image recognition system is used for scanning the concave-convex patterns on the boards and sending the concave-convex patterns to a processor for matching with the digital model, the processor controls the screen printing machine to synchronously move with the boards, and corresponding patterns are printed at corresponding positions of the concave-convex patterns.
Preferably, an embossed digital model is established firstly, the model comprises pattern information of a plate of one unit or a plurality of units and concave-convex pattern information of corresponding positions of the patterns, concave-convex patterns are reversely carved on the upper pressure plate, after the embossing in the step (1) is completed, the plate is cut into a single unit structure or a structure matched with the size structure of the upper pressure plate, when the single unit structure is cut, the outer edge of the edge seam rib or the central line of the middle seam rib is cut, a positioning frame is arranged below the first spray printing machine, the cut plate is placed on the positioning frame, and the first spray printing machine prints the patterns corresponding to the concave-convex patterns.
Preferably, an embossed digital model is established firstly, the model comprises pattern information of a unit or a plurality of units of plates and concave-convex pattern information of corresponding positions of the patterns, concave-convex patterns are reversely engraved on the upper pressing plate, after the embossing in the step (1) is completed, the plates are cut into single unit structures or structures matched with the size structures of the upper pressing plate, when the single unit structures are cut, the outer edges of the edge seam ribs or the central lines of the middle seam ribs are cut, a positioning frame is arranged below a screen printing machine, the cut plates are placed on the positioning frame, and the screen printing machine prints the patterns corresponding to the concave-convex patterns.
Preferably, step (3) is followed by step (3)': coating a protective paint layer on the pattern layer and curing, wherein the curing degree is controlled to be 1/3-2/3, coating a layer of inkjet gloss oil on the protective paint layer and curing, the curing degree is controlled to be 1/3-2/3, printing transparent ink on the inkjet gloss oil at the corresponding position of the pattern by using a second inkjet printer to form a concave-convex pattern effect and curing, wherein the ink printed on the convex part is inkjet gloss oil to form an effect of piling up on the original inkjet gloss oil, and the ink printed on the concave part is poke-off ink to form an effect of poking off the original inkjet gloss oil, so that the inkjet gloss oil forms a 3D effect layer; or printing ink on the corresponding position of the pattern by a screen printing mode on the ink-jet gloss oil to form a concave-convex pattern effect and curing, wherein the ink printed on the convex part is the ink-jet gloss oil to form an effect of piling up on the original ink-jet gloss oil, and the ink printed on the concave part is the poke-off ink to form an effect of poking off the original ink-jet gloss oil, so that the ink-jet gloss oil forms a 3D effect layer.
Preferably, the proportion of the ink-jet gloss oil is as follows: 40-60 parts of acrylate, 20-35 parts of tripropylene glycol diacrylate, 3-5 parts of 2-hydroxy-2-methyl-1-phenyl-1-acetone and 8-22 g/m of coating weight of ink-jet gloss oil2(ii) a The proportion of the poking-off ink is as follows: 30-60 parts of 2-phenoxyethyl acrylate, 10-30 parts of isobornyl acrylate, 10-30 parts of N-vinyl caprolactam, 5-10 parts of diphenyl-2, 4, 6-trimethyl benzoyl phosphine oxide, 1-5 parts of dipentaerythritol pentaacrylate and 0.2-1 part of tripropylene glycol diacrylate.
Preferably, the pretreatment of the plate in the step (2) specifically comprises: after the surface of the plate is subjected to static electricity and dust removal treatment, a primer layer is coated on the surface of the plate and is solidified, and then a ground color layer is coated and is solidified, wherein the primer layer is one or more than one layer, and the ground color layer is one or more than one layer.
Preferably, the plate post-treatment in the step (4) is to coat a finish on the surface of the plate and cure the finish.
Preferably, the finish paint in the step (4) is roll-coated in two times.
Preferably, the plate post-treatment in the step (4) is to coat a finish on the surface of the plate and cure the finish.
Preferably, the sheet material is a plastic resin sheet material or a composite sheet material containing a plastic resin.
Preferably, the plate is a plastic plate, a rubber plate, a stone-plastic plate or a wood-plastic plate.
The utility model has the advantages as follows:
1. the priming paint layer not only can play a role in preliminarily covering the ground color, but also can increase the adhesive force of the printing ink and the plate.
2. The color tone of the plate is adjusted to be consistent by the bottom color layer, so that the ink cannot be distorted when being sprayed on the bottom color layer.
3. The utility model discloses a mode of continuous impression is at plate surface extrusion decorative pattern, and its indentation degree of depth is far above the decorative pattern of the mode extrusion of embossing roll, and the decorative pattern is more clear, even if ink layer and finish paint layer are coated on the decorative pattern in later stage, still has obvious unsmooth sense, and reality and stereovision are obviously superior to current panel to can extrude the beautiful seam structure simultaneously at the in-process of impression decorative pattern, need not cut, print or press mold's aftertreatment technology like prior art, the utility model discloses simple process practices thrift man-hour.
4. For further improving the stereoeffect, the utility model discloses set up the 3D effect layer, on the concave-convex pattern basis of top board extrusion, further pile high protruding department, dial concave yield department, make concave-convex effect more obvious.
5. The depth of the carved patterns on the upper pressing plate and the depth and width of the middle seam ribs, the side seam ribs and the like are adjusted, the pressure adjustment of the upper pressing plate is matched, the depth of the pressed patterns on the surface of the plate is adjustable, the depth and width of the imitation abutted seam structure are adjustable, and different requirements can be met.
6. The utility model discloses an unsmooth decorative pattern and pattern adopt same digital model to establish and form, and both match the degree height. By adopting a distance sensor or a scanning mode, the patterns and the decorative patterns can be aligned more accurately, and the product quality is improved. The patterns and the patterns can be aligned by adopting a mode of strictly cutting and adding the positioning frame, so that a high-quality product is obtained. And can print out required pattern at the beautiful seam position simultaneously, practice thrift the process, the pattern position of printing or printing is accurate, and the later stage is difficult for producing the dislocation when mating formation, and visual effect is more pleasing to the eye.
7. The precision of the spray printing mode is higher, the cost of the screen printing mode is only one tenth of that of the spray printing mode, the cost can be effectively reduced, and a more appropriate printing mode can be selected according to the requirement.
Drawings
Fig. 1 is a schematic structural view of an upper platen for a plate material of example 1.
Fig. 2 is a schematic structural view of an upper platen for a plate material of example 2.
Fig. 3 is a schematic structural view of an upper platen for a plate material of example 3.
Fig. 4 is a schematic structural view of the imitation beauty press for a plate of example 4.
FIG. 5 is a schematic cross-sectional view of a faux-seam press for a plate of example 4.
Fig. 6 is a schematic structural diagram of a plate beauty-imitation sewing machine system based on an embossing technology in embodiment 5.
Fig. 7 is a schematic cross-sectional view of a synchronized patterned sheet material based on the embossing technique of example 6.
Detailed Description
Example 1
As shown in fig. 1, an upper press plate 2 for a panel is engraved with a 2 × 2 — 4 unit reverse embossing pattern on a side facing the panel, and a protruding center seam rib 21 is provided between each unit of the upper press plate, and protruding side seam ribs 22 having a width half of the center seam rib are provided on four edges of the upper press plate.
Example 2
As shown in fig. 2, an upper press plate for a panel is engraved with 1 unit of reverse embossing on a side facing the panel, and protruded side seam beads 22 are provided at four edges of the upper press plate.
Example 3
As shown in FIG. 3, the upper press plate for a panel is engraved with 6-unit embossing patterns on one side facing the panel, protruding middle seam ribs 21 are arranged between each unit of the upper press plate, protruding side seam ribs 22 are arranged on four edges of the upper press plate, and a patchwork-like structure is formed on the surface of the panel after embossing. Wherein the width of the side seam rib is half of that of the middle seam rib.
Example 4
As shown in fig. 4-5, a plate beauty-seam imitation press based on an impression technology comprises a frame 1, an upper press plate 2, a lower press plate 3 and a guide rail 4, wherein the upper press plate is connected with the top of the frame through a pressing driving device 5, the lower press plate is arranged in the middle of the frame, a roller 6 matched with the guide rail is arranged at the bottom of the frame, the press also comprises a frame driving device and used for driving the frame to move on the guide rail, one side of the upper press plate facing the plate is engraved with one or more unit concave-convex patterns, the width of the upper press plate is equal to or slightly wider than that of the plate, the equal size or the size of the lower press plate and the upper press plate is slightly larger than that of the upper press plate, and the plate.
The upper pressing plate 2 is provided with reverse concave-convex patterns with 2 x 2 ═ 4 units on one side facing the plate, a protruding middle seam rib is arranged between each unit of the upper pressing plate, protruding side seam ribs are arranged on four edges of the upper pressing plate, and the width of each side seam rib is half of that of the middle seam rib. Other unit-arranged upper pressing plates can be selected according to actual needs, for example, the upper pressing plates in embodiments 2 and 3, and 3 × 2 — 6 unit upper pressing plates, 6 × 2 — 12 unit upper pressing plates, 1 × 2 unit upper pressing plates, and the like can also be used.
The plate flattening device is characterized by further comprising at least two groups of flattening pinch rollers 7, each group of flattening pinch rollers comprises two rotary rollers rotating back to back, at least one group of flattening pinch rollers is arranged at the front end of the rack, at least one group of flattening pinch rollers is arranged at the rear end of the rack, and plates penetrate through the middle of the two rotary rollers of each group of flattening pinch rollers.
Example 5
As shown in fig. 6, a plate beauty imitation sewing system based on the embossing technology comprises:
the specific structure of the plate imitation beautiful seam press 20 is shown in example 4;
the plate conveying belt 30 drives the plate to move;
an electrostatic precipitator 40 for cleaning the plate;
the first single-roll coater 50 and the first UV dryer 60 are arranged behind the electrostatic dust collector and are used for coating a primer layer on the plate in a roll mode and curing the primer layer;
a second single-roll coater 70 and a second UV dryer 80 for roll-coating a base color layer on the plate and curing;
the system comprises a first inkjet printer or screen printer 90, wherein a distance sensor 91 is fixed at the plate inlet of the first inkjet printer or screen printer 90, the distance sensor is used for detecting the pattern depth on the plate and sending the distance information to a processor to be matched with a digital model, and the processor controls the first inkjet printer to print corresponding patterns at corresponding positions or controls the screen printer and the plate to move synchronously to print corresponding patterns at the positions corresponding to the concave-convex patterns; the distance sensor can also be replaced by an image recognition system, the image recognition system is used for scanning the concave-convex patterns on the plate and sending the concave-convex patterns to the processor for matching with the digital model, and the processor controls the first spray printer to print corresponding patterns at corresponding positions or controls the screen printer and the plate to move synchronously to print corresponding patterns at corresponding positions of the concave-convex patterns;
a third single roll coater 110 and a fifth UV dryer 120 for roll coating and curing the panel.
Example 6
A plate seam imitation method based on an embossing technology comprises the following steps:
(1) firstly, establishing an embossed digital model, wherein the model comprises pattern information of one or a plurality of units of plates and concave-convex pattern information at corresponding positions of the patterns, the concave-convex pattern information is converted into distance information, the concave-convex patterns are reversely engraved on an upper pressing plate, the plates are embossed by using the upper pressing plate engraved with the concave-convex patterns to match with a lower pressing plate below the plates, the plates move at a certain speed during embossing, the plates are positioned between the upper pressing plate and the lower pressing plate, the upper pressing plate is matched with the lower pressing plate below to apply pressure to the plates and move along with the plates at the same speed for pressure maintaining for a period of time, then the upper pressing plate and the lower pressing plate are reset, and the next embossing is continued; the upper pressing plate is engraved with 4 units of concave-convex patterns, a protruding middle seam rib is arranged between each unit of the upper pressing plate, protruding side seam ribs are arranged at four edges of the upper pressing plate and used for pressing grooves on the plate, and the grooves are of a seam imitating structure;
(2) after the surface of the plate is subjected to static electricity and dust removal treatment, coating a primer layer on the surface of the plate and curing to about 1/2 dryness, and then coating a base color layer and curing to about 1/2 dryness;
(3) a distance sensor and a first spray printer are fixed above the board, the distance sensor is used for detecting the pattern depth on the board and sending the distance information to a processor for matching with the digital model, the processor controls the first spray printer to print corresponding patterns at corresponding positions, the patterns are printed on the bottom color layer of the board by the first spray printer and are solidified, and meanwhile, preset beauty-imitated seam patterns are printed at positions where beauty-imitated seams are pressed, so that the effect of beauty-imitated seams is formed;
(4) the transparent finish paint is coated on the surface of the plate, the plate is cured to be completely dry, the section structure of the manufactured imitation beauty seam plate is shown in figure 7, and the section structure of the imitation beauty seam plate in figure 7 sequentially comprises the following components from bottom to top: the panel, priming paint layer, base colour layer, pattern layer, finish paint layer. In the figure, a seam imitating structure formed by extruding a middle seam rib 21 is arranged at 21, and a seam imitating structure formed by extruding a side seam rib 22 is arranged at 22. The seam-imitating plate is cut into four pieces at the middle position of the seam-imitating structure extruded by the middle seam rib 21, and can be sold on the market, when in use, the plate is paved on the ground or the wall surface by using the adhesive, and the plate presents the seam-imitating structure similar to a ceramic tile.
When the widths of the center seam ribs 21 and the side seam ribs 22 are set, the machining allowance of the tongue-and-groove can be reserved, the beauty-seam-imitated plate is cut into four pieces at the middle position of the beauty-seam-imitated structure formed by pressing the center seam ribs 21, the structures of the tongue-and-groove are machined at the edges of the beauty-seam-imitated structure of the cut plate, the spliced floor with the beauty-seam-imitated structure is formed, and the plate is spliced and paved when in use.
Example 7
This example is substantially the same as example 6, except that in step (3), a distance sensor and a screen printer are fixed above the board, the distance sensor is used to detect the pattern depth on the board and send the distance information to a processor to match with the digital model, and the processor controls the screen printer to move synchronously with the substrate, so as to print corresponding patterns at the positions corresponding to the raised patterns. The beautiful seam panel that makes includes from supreme down in proper order: the decorative plate comprises a plate, a primer layer, a bottom color layer, a pattern layer and a finish paint layer, wherein before the pattern layer and the finish paint layer are coated, concave and convex patterns of units are printed on the plate, the primer layer and the bottom color layer in a pressing plate stamping mode, concave beauty-imitating seams are stamped between the units and at four edges of the plate, the concave and convex patterns are matched with patterns of the pattern layer, the concave and convex pattern information of the pattern information and the concave and convex pattern information of the corresponding positions of the patterns are designed based on the same digital model, and beauty-imitating seam patterns are printed at the positions of the beauty-imitating seams to form the effect of the beauty-imitating seams.
Example 8
The embodiment is basically the same as the embodiment 6, and is different in that the concave-convex pattern information does not need to be converted into distance information in the step (1), both the primer layer and the ground color layer in the step (2) are two layers, the curing is carried out till 2/3 is dry, an image recognition system and a first inkjet printer are fixed above the plate in the step (3), the image recognition system is used for scanning the concave-convex pattern on the plate and sending the concave-convex pattern to a processor to be matched with a digital model, the processor controls the first inkjet printer to print corresponding patterns at corresponding positions, and the finish paint is roll-coated twice in the step (4). The beautiful seam panel that makes includes from supreme down in proper order: the decorative plate comprises a plate, two primer layers, two base color layers, a pattern layer and two finish paint layers, wherein before the pattern layer and the finish paint layers are coated, concave and convex patterns of units are printed on the plate, the primer layers and the base color layers in a pressing plate stamping mode, concave beauty imitation seams are stamped between the units and at four edges of the plate, the concave and convex patterns are matched with patterns of the pattern layer, pattern information and concave and convex pattern information of corresponding positions of the patterns are designed based on the same digital model, beauty imitation seam patterns are printed at the positions of the beauty imitation seams, and the beauty imitation seams are formed.
Example 9
In this embodiment, which is substantially the same as embodiment 8, in step (3), an image recognition system and a screen printer are fixed above the board, the image recognition system is used for scanning the concave-convex patterns on the board and sending the concave-convex patterns to a processor for matching with the digital model, and the processor controls the screen printer to print corresponding patterns at corresponding positions. The beautiful seam panel that makes includes from supreme down in proper order: the decorative plate comprises a plate, two primer layers, two base color layers, a pattern layer and two finish paint layers, wherein before the pattern layer and the finish paint layers are coated, concave and convex patterns of units are printed on the plate, the primer layers and the base color layers in a pressing plate stamping mode, concave beauty imitation seams are stamped between the units and at four edges of the plate, the concave and convex patterns are matched with patterns of the pattern layer, pattern information and concave and convex pattern information of corresponding positions of the patterns are designed based on the same digital model, beauty imitation seam patterns are printed at the positions of the beauty imitation seams, and the beauty imitation seams are formed.
Example 10
A plate seam imitation method based on an embossing technology comprises the following steps:
(1) firstly, establishing an embossed digital model, wherein the model comprises pattern information of one or a plurality of units of plates and concave-convex pattern information at corresponding positions of the patterns, reversely engraving concave-convex patterns on an upper pressing plate, embossing the plates by matching the upper pressing plate engraved with the concave-convex patterns with a lower pressing plate below the plates, moving the plates at a certain speed during embossing, placing the plates between the upper pressing plate and the lower pressing plate, pressing the plates by matching the upper pressing plate below the upper pressing plate and the lower pressing plate below the upper pressing plate, moving the plates at the same speed for pressure maintaining for a period of time, then resetting the upper pressing plate and the lower pressing plate, and continuing to perform next embossing; the upper pressing plate is engraved with 4 units of concave-convex patterns, a protruding middle seam rib is arranged between each unit of the upper pressing plate, protruding side seam ribs are arranged at four edges of the upper pressing plate and used for pressing grooves on the plate, and the grooves are of a seam imitating structure; after embossing, cutting the plate into single unit structures or structures matched with the size structures of the upper pressing plate, and cutting along the outer edges of the edge seam ribs or the central lines of the middle seam ribs when cutting into the single unit structures;
(2) after the surface of the plate is subjected to static electricity and dust removal treatment, coating a primer layer on the surface of the plate and curing to about 1/3 dryness, and then coating a base color layer and curing to about 1/3 dryness;
(3) a positioning frame is arranged below a first spray printer, the cut plate is placed on the positioning frame, the first spray printer prints out a pattern corresponding to the concave-convex patterns, meanwhile, a preset beauty seam imitating pattern is printed out at the position where the beauty seam imitating pattern is pressed, and the beauty seam imitating pattern is solidified to form a beauty seam imitating effect;
(4) and coating transparent finish on the surface of the plate, and curing to be completely dry.
The beautiful seam panel that makes includes from supreme down in proper order: the decorative plate comprises a plate, a primer layer, a bottom color layer, a pattern layer and a finish paint layer, wherein before the pattern layer and the finish paint layer are coated, concave and convex patterns of units are printed on the plate, the primer layer and the bottom color layer in a pressing plate stamping mode, concave beauty-imitating seams are stamped between the units and at four edges of the plate, the concave and convex patterns are matched with patterns of the pattern layer, the concave and convex pattern information of the pattern information and the concave and convex pattern information of the corresponding positions of the patterns are designed based on the same digital model, and beauty-imitating seam patterns are printed at the positions of the beauty-imitating seams to form the effect of the beauty-imitating seams.
Example 11
This example is substantially the same as example 10 except that in step (2) the sheet material is coated with two primer layers and cured to about 2/3 dry, and then coated with two basecoat layers and cured to about 2/3 dry; and (4) printing a pattern corresponding to the concave-convex patterns by adopting a screen printer in the step (3).
The beautiful seam panel that makes includes from supreme down in proper order: panel, two-layer priming paint layer, two layers bottom colour layer, pattern layer, finish paint layer, its characterized in that: before the pattern layer and the finish paint layer are coated, the concave-convex patterns of the units are printed on the plate, the primer layer and the bottom color layer in a pressing plate pressing mode, concave imitated beauty seams are pressed between the units and on four edges of the plate, the concave-convex patterns are matched with the patterns of the pattern layer, pattern information and concave-convex pattern information at the corresponding positions of the patterns are designed on the basis of the same digital model, imitated beauty seam patterns are printed at the positions of the imitated beauty seams, and the effect of the imitated beauty seams is formed.
Example 12
A plate seam imitation method based on an embossing technology comprises the following steps:
(1) firstly, establishing an embossed digital model, wherein the model comprises pattern information of one or a plurality of units of plates and concave-convex pattern information at corresponding positions of the patterns, the concave-convex pattern information is converted into distance information, the concave-convex patterns are reversely engraved on an upper pressing plate, the plates are embossed by using the upper pressing plate engraved with the concave-convex patterns to match with a lower pressing plate below the plates, the plates move at a certain speed during embossing, the plates are positioned between the upper pressing plate and the lower pressing plate, the upper pressing plate is matched with the lower pressing plate below to apply pressure to the plates and move along with the plates at the same speed for pressure maintaining for a period of time, then the upper pressing plate and the lower pressing plate are reset, and the next embossing is continued; the upper pressing plate is engraved with 4 units of concave-convex patterns, a protruding middle seam rib is arranged between each unit of the upper pressing plate, protruding side seam ribs are arranged at four edges of the upper pressing plate and used for pressing grooves on the plate, and the grooves are of a seam imitating structure;
(2) after the surface of the plate is subjected to static electricity and dust removal treatment, coating two primer layers on the surface of the plate and curing to about 1/2 dryness, and then coating two primer layers and curing to about 1/2 dryness;
(3) a distance sensor and a first spray printer are fixed above the board, the distance sensor is used for detecting the pattern depth on the board and sending the distance information to a processor for matching with the digital model, the processor controls the first spray printer to print corresponding patterns at corresponding positions, the patterns are printed on the bottom color layer of the board by the first spray printer and are solidified, and meanwhile, preset beauty-imitated seam patterns are printed at positions where beauty-imitated seams are pressed, so that the effect of beauty-imitated seams is formed;
step (3)': coating two protective paint layers on the pattern layer and curing, wherein the curing degree is controlled to be 1/2, coating a layer of inkjet gloss oil on the protective paint layer and curing, the curing degree is controlled to be 1/2, printing transparent printing ink on the inkjet gloss oil at the corresponding position of the pattern by using a second inkjet printer to form a concave-convex pattern effect and curing, wherein the printing ink printed on the convex part is the inkjet gloss oil, the effect of piling up on the original inkjet gloss oil is formed, the printing ink printed on the concave part is the poke-out printing ink, the effect of poking the original inkjet gloss oil is formed, and the inkjet gloss oil is enabled to form a 3D effect layer;
wherein the proportion of the ink-jet gloss oil is as follows: 50 parts of acrylic ester, 30 parts of tripropylene glycol diacrylate, 4 parts of 2-hydroxy-2-methyl-1-phenyl-1-acetone and the coating weight of the ink-jet gloss oil is 15g/m2(ii) a The proportion of the poking-off ink is as follows: 45 parts of 2-phenoxyethyl acrylate, 20 parts of isobornyl acrylate and N-vinyl caprolactam20 parts of diphenyl-2, 4, 6-trimethylbenzoylphosphine oxide, 3 parts of dipentaerythritol pentaacrylate and 0.6 part of tripropylene glycol diacrylate;
(4) and coating transparent finish on the surface of the plate, and curing to be completely dry.
The utility model also discloses a beautiful seam panel based on impression technique, follow supreme including in proper order down:
the plate comprises a plate, two priming paint layers, two base color layers, a pattern layer, two protective paint layers, a 3D effect layer and a finish paint layer, wherein before the pattern layer is coated, concave and convex patterns of units are printed on the plate, the priming paint layers and the base color layers in a pressing plate stamping mode, concave and concave beauty seam imitating structures are stamped between the units and at four edges of the plate, the concave and convex patterns are matched with the patterns of the pattern layer, the concave and convex pattern information of the corresponding positions of the patterns and the pattern information are designed on the basis of the same digital model, beauty seam imitating patterns are printed at the positions of the beauty seams to form the beauty seam imitating effect, transparent ink is sprayed on the protective paint layer in a printing mode to form the concave and convex patterns, and the concave and convex patterns are consistent with the concave and convex patterns extruded in the stamping mode.
Example 13
This embodiment is identical to embodiment 12 in structure, except that: in the step (2), the primer layer and the ground color layer are three layers and are solidified to about 1/3 degrees; printing out a pattern corresponding to the concave-convex patterns by adopting a screen printer in the step (3); step (3)' the protective paint layer is a layer, and the curing degree is controlled to be 1/3 dry; the proportion of the ink-jet gloss oil is as follows: 60 parts of acrylic ester, 20 parts of tripropylene glycol diacrylate, 3 parts of 2-hydroxy-2-methyl-1-phenyl-1-acetone and the coating weight of the ink-jet gloss oil is 8g/m2(ii) a The proportion of the poking-out printing ink is as follows: 60 parts of 2-phenoxyethyl acrylate, 10 parts of isobornyl acrylate, 10 parts of N-vinyl caprolactam, 5 parts of diphenyl-2, 4, 6-trimethylbenzoylphosphine oxide, 1 part of dipentaerythritol pentaacrylate and 0.2 part of tripropylene glycol diacrylate; and (4) rolling and coating the finish paint twice.
The utility model also discloses a beautiful seam panel based on impression technique, follow supreme including in proper order down:
panel, three-layer priming paint layer, a layer bottom colour layer, pattern layer, protective paint layer, 3D effect layer, two-layer finish paint layer, its characterized in that: before the pattern layer is coated, the concave-convex patterns of the units are printed on the board, the priming paint layer and the bottom color layer in a pressing plate pressing mode, concave beauty-like seam structures are pressed between the units and at four edges of the board, the concave-convex patterns are matched with the patterns of the pattern layer, the pattern information and the concave-convex pattern information at the corresponding positions of the patterns are designed based on the same digital model, beauty-like seam patterns are printed at the beauty-like seam positions to form the beauty-like seam effect, the 3D effect layer is formed by spraying transparent ink on the protective paint layer in a printing mode to form the concave-convex patterns, and the concave-convex patterns are consistent with the concave-convex patterns pressed in the pressing mode.
Example 14
This embodiment is identical to embodiment 12 in structure, except that: in the step (2), both the primer layer and the ground color layer are one layer, and the curing is carried out until the layers are about 2/3 dry; step (3)' the protective paint layer is three layers, and the curing degree is controlled to be 2/3 dry; the proportion of the ink-jet gloss oil is as follows: 40 parts of acrylic ester, 35 parts of tripropylene glycol diacrylate, 5 parts of 2-hydroxy-2-methyl-1-phenyl-1-acetone and the coating weight of the ink-jet gloss oil is 22g/m2(ii) a The proportion of the poking-off ink is as follows: 30 parts of 2-phenoxyethyl acrylate, 30 parts of isobornyl acrylate, 30 parts of N-vinyl caprolactam, 10 parts of diphenyl-2, 4, 6-trimethylbenzoylphosphine oxide, 5 parts of dipentaerythritol pentaacrylate and 1 part of tripropylene glycol diacrylate.
The beautiful seam panel that makes includes from supreme down in proper order: the plate comprises a plate, a priming paint layer, a bottom color layer, a pattern layer, a three-layer protective paint layer, a 3D effect layer and a finish paint layer, wherein before the pattern layer is coated, unit concave-convex patterns are printed on the plate, the priming paint layer and the bottom color layer in a pressing plate stamping mode, concave-concave beauty seam imitating structures are stamped between units and at four edges of the plate, the concave-convex patterns are matched with patterns on the pattern layer, the pattern information and the concave-convex pattern information at corresponding positions of the patterns are designed on the basis of the same digital model, beauty seam imitating patterns are printed at the positions of the beauty seams to form the beauty seam imitating effect, transparent ink is sprayed on the protective paint layer in a printing mode to form the concave-convex patterns, and the concave-convex patterns are consistent with the concave-convex patterns extruded in the stamping mode.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (13)
1. When the upper pressing plate is only engraved with the concave-convex pattern of one unit, the four edges of the upper pressing plate are provided with protruding edge seam ribs; when the upper pressing plate is engraved with the concave-convex patterns of a plurality of units, a protruding middle seam rib is arranged between each unit of the upper pressing plate, and protruding side seam ribs are arranged at four edges of the upper pressing plate.
2. The upper platen for a plate material as set forth in claim 1, wherein: the width of the side seam rib is half of that of the middle seam rib.
3. A plate imitation beauty seam press based on an impression technology comprises a rack, an upper press plate, a lower press plate and a guide rail, wherein the upper press plate is connected with the top of the rack through a lower press driving device, the lower press plate is arranged in the middle of the rack, rollers matched with the guide rail are arranged at the bottom of the rack, the press also comprises a rack driving device used for driving the rack to move on the guide rail, one side of the upper press plate facing the plate is carved with one or more unit concave-convex patterns, the width of the upper press plate is equal to that of the plate or slightly wider than the plate, the size of the lower press plate is equal to that of the upper press plate or slightly larger than that of the upper press plate, and the plate;
the method is characterized in that: the upper platen is the upper platen for a plate material according to claim 1 or 2.
4. The embossing press for imitation decorative seams of sheet material based on embossing technology of claim 3, characterized in that: the plate flattening device is characterized by further comprising at least two groups of flattening pinch rollers, each group of flattening pinch rollers comprises two rotary rollers rotating back to back, at least one group of flattening pinch rollers is arranged at the front end of the rack, at least one group of flattening pinch rollers is arranged at the rear end of the rack, and plates penetrate through the middle of the two rotary rollers of each group of flattening pinch rollers.
5. The utility model provides a imitative beautiful system of making up of panel based on impression technique, includes that set gradually:
the board imitation beauty press of claim 3 or 4;
the plate conveying belt drives the plate to move;
the electrostatic dust remover is used for cleaning the plate;
the first single-roll coater and the first UV dryer are arranged behind the electrostatic dust collector and are used for coating a primer layer on the plate in a roll mode and curing the primer layer;
the second single-roll coater and the second UV dryer are used for roll coating a bottom color layer on the plate and curing the plate;
the first spray painting printer or screen printer is used for printing or printing a pattern corresponding to the concave-convex patterns on the plate;
and the third single-roll coater and the third UV dryer are used for coating finish paint on the plate roll and curing the finish paint.
6. The utility model provides a beautiful seam panel based on impression technique, from supreme including in proper order down: panel, priming paint layer, end chromatograph, pattern layer, finish paint layer, its characterized in that: before the pattern layer and the finish paint layer are coated, the concave-convex patterns of the units are printed on the plate, the primer layer and the bottom color layer in a pressing plate pressing mode, concave imitated beauty seams are pressed between the units and on four edges of the plate, the concave-convex patterns are matched with the patterns of the pattern layer, pattern information and concave-convex pattern information at the corresponding positions of the patterns are designed on the basis of the same digital model, imitated beauty seam patterns are printed at the positions of the imitated beauty seams, and the effect of the imitated beauty seams is formed.
7. The seam-beautifying plate material according to claim 6, characterized in that: the priming paint layer is one layer or a plurality of layers.
8. The seam-beautifying plate material according to claim 7, characterized in that: the bottom color layer is one layer or a plurality of layers.
9. The seam-beautifying plate material according to claim 8, characterized in that: the surface paint layer is one layer or a plurality of layers.
10. The utility model provides a beautiful seam panel based on impression technique, from supreme including in proper order down: panel, priming paint layer, end chromatograph, pattern layer, protective paint layer, 3D effect layer, finish paint layer, its characterized in that: before the pattern layer is coated, the concave-convex patterns of the units are printed on the board, the primer layer and the bottom color layer in a pressing plate pressing mode, concave beauty-like seam structures are pressed between the units and at the four edges of the board, the concave-convex patterns are matched with the patterns of the pattern layer, pattern information and concave-convex pattern information at the corresponding positions of the patterns are designed on the basis of the same digital model, beauty-like seam patterns are printed at the positions of the beauty-like seams, and the beauty-like seam effect is formed.
11. The seam-beautifying plate material according to claim 10, characterized in that: the 3D effect layer is formed by spraying transparent printing ink on the protective paint layer in a printing mode to form concave-convex patterns, and the concave-convex patterns are consistent with the concave-convex patterns extruded in an impressing mode.
12. The seam-beautifying board according to claim 11, characterized in that: the primer layer is one layer or a plurality of layers; the bottom color layer is one layer or a plurality of layers.
13. The seam-beautifying board according to claim 12, characterized in that: the surface paint layer is one layer or a plurality of layers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020970036.3U CN212765333U (en) | 2020-06-01 | 2020-06-01 | Upper pressing plate for plate, plate imitation beauty sewing press based on impression technology, plate imitation beauty sewing standby system and beauty sewing plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020970036.3U CN212765333U (en) | 2020-06-01 | 2020-06-01 | Upper pressing plate for plate, plate imitation beauty sewing press based on impression technology, plate imitation beauty sewing standby system and beauty sewing plate |
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| CN212765333U true CN212765333U (en) | 2021-03-23 |
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| CN202020970036.3U Active CN212765333U (en) | 2020-06-01 | 2020-06-01 | Upper pressing plate for plate, plate imitation beauty sewing press based on impression technology, plate imitation beauty sewing standby system and beauty sewing plate |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111532037A (en) * | 2020-06-01 | 2020-08-14 | 陈竹 | Board seam imitation method based on impression technology, board seam imitation standby system and seam imitation board |
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2020
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111532037A (en) * | 2020-06-01 | 2020-08-14 | 陈竹 | Board seam imitation method based on impression technology, board seam imitation standby system and seam imitation board |
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Effective date of registration: 20230105 Address after: 211300 No. 17, Jingshan East Road, Gaochun Development Zone, Nanjing, Jiangsu Patentee after: JIANGSU YUANMEI BAMBOO & WOOD INDUSTRY Co.,Ltd. Address before: 211316 No.17 Jingshan East Road, Gaochun Development Zone, Nanjing City, Jiangsu Province Patentee before: Chen Zhu |
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