CN212762107U

CN212762107U - Automatic assembly punching press all-in-one of carving characters

Info

Publication number: CN212762107U
Application number: CN202021537205.0U
Authority: CN
Inventors: 陈平
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-07-27
Filing date: 2020-07-27
Publication date: 2021-03-23
Anticipated expiration: 2030-07-27

Abstract

The utility model relates to a system brush equipment technical field specifically is an automatic assembly punching press all-in-one of carving characters, include: the device comprises a rack, wherein an assembly station and a post-treatment station for processing materials are arranged on the rack; the transmission mechanism is arranged on the rack and used for sequentially conveying materials to an assembly station and a post-treatment station; the assembling mechanism is arranged at the assembling station and is used for butting the materials and the joints; the post-processing module and the control module are arranged at a post-processing station, and the post-processing module is used for pressing the materials and the joints butted by the assembling mechanism and lettering the materials and the joints; the control module controls the transmission mechanism, the assembling mechanism and the post-processing module to work. The utility model has the advantages that: the automatic assembling machine is simple and safe to operate, high in automation degree, capable of saving labor cost and improving assembling efficiency and product quality.

Description

Automatic assembly punching press all-in-one of carving characters

Technical Field

The utility model relates to a system brush equipment technical field specifically is an automatic assembly punching press all-in-one of carving characters.

Background

The production equipment of the brush products is divided into various categories, the produced brushes cover industrial brushes, cleaning brushes, polishing brushes, disk brushes and the like, and the brushes are widely applied to production and life. Among these production facilities are also brush-making facilities for making various circular pipe brushes in the cleaning brush and for installing connecting pieces in the subsequent process of various cup cleaning brushes.

The current market adopts a small punch press and a laser marking universal device, the working procedures are separated and complex, the manual operation is completely relied on, the technical requirement on workers is very high, the safety of the punch press on the manual operation cannot be guaranteed, the laser marking damages the human eyes greatly, and the production efficiency is low. The product quality is unstable and the accurate size cannot be controlled.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic assembly punching press all-in-one of carving characters to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

an automatic assembly punching press all-in-one of carving characters includes: the device comprises a rack, wherein an assembly station and a post-treatment station for processing materials are arranged on the rack; the transmission mechanism is arranged on the rack and used for sequentially conveying materials to an assembly station and a post-treatment station; the assembling mechanism is arranged at the assembling station and is used for butting the materials and the joints; the post-processing module and the control module are arranged at a post-processing station, and the post-processing module is used for pressing the materials and the joints butted by the assembling mechanism and lettering the materials and the joints; the control module controls the transmission mechanism, the assembling mechanism and the post-processing module to work.

As a further aspect of the present invention: still include feed mechanism, feed mechanism installs in or around the frame, the discharge gate that feed mechanism was equipped with is connected assembly devices.

As a further aspect of the present invention: the transmission mechanism comprises a driving unit, a transmission bracket and a transmission belt, the transmission belt is installed on the rack through the transmission bracket, a plurality of product brackets for fixing materials are arranged on the transmission belt at intervals, and the driving unit drives the transmission belt and the product brackets to move.

As a further aspect of the present invention: the assembling mechanism comprises a moving unit, a storage box and a pushing unit, wherein the storage box is respectively provided with a feed inlet and a feed outlet which are in butt joint with the moving unit and the pushing unit, the moving unit conveys a connector to the storage box, and the pushing unit is used for pushing the connector in the storage box to an assembling station for butt joint of materials.

As a further aspect of the present invention: the post-processing module comprises a stamping mechanism and a lettering mechanism, the stamping mechanism and the lettering mechanism are both arranged on the rack, the stamping mechanism compresses materials and joints which are conveyed by the transmission mechanism and are butted by the assembling mechanism, and the lettering mechanism is lettered on the joints.

As a further aspect of the present invention: the stamping mechanism comprises a stamping cylinder, a stamping head and a stamping cylinder mounting bracket, the stamping cylinder passes through the stamping cylinder mounting bracket and is mounted on the rack, and the stamping head is mounted at the output end of the stamping cylinder.

As a further aspect of the present invention: the lettering mechanism is a lettering mechanism or a laser lettering mechanism and is used for lettering on the connector.

As a further aspect of the present invention: the character pressing mechanism comprises a character pressing cylinder, a die head and a support, the character pressing cylinder is mounted on the rack through the support, and the die head is detachably mounted at the output end of the character pressing cylinder.

As a further aspect of the present invention: the laser lettering mechanism comprises a laser and a laser adjusting support, and the laser is arranged on the rack through the laser adjusting support.

As a further aspect of the present invention: and a main platform table is arranged on the rack and used for installing the transmission mechanism, the assembling mechanism and the post-processing module.

As a further aspect of the present invention: and a vibration platform table is further arranged on the rack and used for installing a feeding mechanism.

As a further aspect of the present invention: the control module comprises a microprocessor, a switch and a touch screen, the switch is connected with the microprocessor, the switch controls the on-off of the microprocessor, the touch screen is used for man-machine interaction and exchanges data with the microprocessor, and the microprocessor is further connected with a transmission mechanism, an assembling mechanism and a post-processing module respectively.

Compared with the prior art, the beneficial effects of the utility model are that: the automatic assembling machine is simple and safe to operate, high in automation degree, capable of saving labor cost and improving assembling efficiency and product quality.

Drawings

Fig. 1 is a schematic structural diagram of an automatic assembly, stamping and lettering integrated machine.

Fig. 2 is a schematic structural diagram of a control module in the automatic assembly, stamping and lettering integrated machine.

Fig. 3 is a schematic structural diagram of a vibration plate in an automatic assembly, stamping and lettering integrated machine.

Fig. 4 is an enlarged schematic view of a portion a of fig. 3.

Fig. 5 is a schematic structural diagram of an assembling mechanism in the automatic assembling, stamping and lettering all-in-one machine.

Fig. 6 is a schematic structural diagram of a transmission mechanism in the automatic assembly, stamping and lettering integrated machine.

Fig. 7 is a schematic structural diagram of a stamping mechanism in an automatic assembly stamping and lettering integrated machine.

Fig. 8 is a schematic structural diagram of a character pressing mechanism in the automatic assembly, stamping and lettering integrated machine.

Fig. 9 is a schematic structural view of the die head in fig. 8.

Fig. 10 is a schematic structural view of a laser lettering mechanism in an automatic assembly stamping and lettering all-in-one machine.

Fig. 11 is a schematic structural diagram of a frame in the automatic assembly, stamping and lettering all-in-one machine.

Fig. 12 is a schematic structural diagram of an automatic assembly, stamping and lettering integrated machine according to an embodiment of the present invention.

In the drawings: 1. the laser lettering machine comprises a control module, 2, a feeding mechanism, 3, an assembling mechanism, 4, a transmission mechanism, 5, a stamping mechanism, 6, a lettering mechanism, 7, a rack, 8 and a laser lettering mechanism;

101. a power indicator lamp 102, a switch 103, an emergency stop button 104 and a touch screen; 201. a vibration disc 202, a discharge hole B and a connector; 301. a moving unit 302, a storage box 303, a pushing unit 304, a support; 401. a driving unit 402, a transmission belt 403, a product support 404 and a transmission support; 501. the stamping device comprises a stamping cylinder 502, a stamping head 503 and a stamping cylinder mounting bracket; 601. a character pressing cylinder 602, a die head 603 and a character pressing cylinder mounting bracket; 701. a main platform table, 702, a vibration platform table; 801. laser, 802, laser adjusting bracket, 803, laser head.

Detailed Description

Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.

Referring to fig. 1 and 12, in an embodiment of the present invention, an automatic assembling, stamping and lettering integrated machine includes: the device comprises a rack 7, wherein an assembly station and a post-treatment station for processing materials are arranged on the rack 7; the transmission mechanism 4 is arranged on the rack 7, and the transmission mechanism 4 sequentially conveys materials to an assembly station and a post-processing station; the assembling mechanism 3 is arranged at an assembling station and is used for butting the materials and the joints; the post-processing module and the control module 1 are arranged at a post-processing station, and the post-processing module is used for pressing the materials and the joints butted by the assembling mechanism 3 and lettering the materials and the joints; the control module 1 controls the transmission mechanism, the assembling mechanism and the post-processing module to work.

Specifically, firstly, the control module 1 is started, materials and the joint B are respectively loaded, the transmission mechanism 4 drives the materials to rotate to an assembly station, the joint B is pushed to the assembly station side by the assembly mechanism to be in butt joint with the materials, at the moment, the materials and the joint B are not tightly pressed, and the transmission mechanism continues to drive the materials and the joint to rotate to a post-processing station; the post-processing module compresses the material and the joint B, then letters are formed on the joint B, and the product is processed; the product is then removed from the drive mechanism for collection. The whole process is few in working procedures, safe and simple in operation, high in automation degree, labor cost is saved, and production efficiency and quality are improved.

Referring to fig. 3 and 4, in a preferred embodiment of the present invention, the present invention further includes a feeding mechanism 2, the feeding mechanism 2 is installed on or around the frame 7, and a discharge port 202 of the feeding mechanism 2 is connected to the assembling mechanism 3.

Specifically, feed mechanism 2 includes vibrations dish 201, vibrations dish 201 is equipped with discharge gate 202 and connects assembly devices 3 will connect and carry assembly devices 3 in order and assemble. The feeding mechanism 2 is arranged to automatically feed the joint B, so that automatic production is further realized, and the production efficiency is improved.

Referring to fig. 6, in the embodiment of the present invention, the transmission mechanism 4 includes a driving unit 401, a transmission bracket 404 and a transmission belt 402, the transmission belt 402 is installed on the frame 7 through the transmission bracket 404, a plurality of product brackets 403 for fixing materials are arranged on the transmission belt 402 at intervals, and the driving unit 401 drives the transmission belt 402 and the product brackets 403 to move.

Specifically, the driving unit 401 is a servo motor, and the two transmission brackets 404 are installed at two ends of the rack 7; each transmission bracket 404 is provided with a transmission wheel matched with the transmission belt 402, the output end of the servo motor is coaxially arranged with one of the transmission wheels, and the servo motor improves the transmission wheels to drive the transmission belt 402 to rotate; the driving belt 402 drives the product support 403 and the material clamped on the product support 403 to move, and the material moves to the assembly station and the post-processing station in sequence to complete processing.

It should be noted that the rotation rate of the servo motor is adaptively adjusted according to the assembly cycle of the assembly mechanism.

Referring to fig. 5, in the embodiment of the present invention, the assembling mechanism 3 includes a moving unit 301, a storage box 302 and a pushing unit 303, the storage box 302 is respectively provided with a feeding port and a discharging port for butt joint with the moving unit 301 and the pushing unit 303, the moving unit 301 conveys the connector to the storage box 302, and the pushing unit 303 is used for pushing the connector in the storage box 302 to the assembling station for butt joint of the material.

Specifically, it includes cylinder I, promotes piece and support 304 to push into unit 303, cylinder I passes through support 304 and installs in the frame, promotes the piece and installs cylinder I's output promotes the spacing groove that is equipped with spacing support joint B on the piece, and cylinder I drives and promotes the piece and accepts storage box 302 feed opening and fall joint B to push away joint B to assembly station and material butt joint, realize the assembly. The moving unit comprises an air cylinder II and a moving block, the moving block is provided with a groove, the air cylinder II drives the moving block to receive the discharge hole 202 of the vibration disc, and the joint B is moved to the feed inlet of the storage box 302 from the discharge hole 202 of the vibration disc.

Referring to fig. 1, in the embodiment of the present invention, the post-processing module includes a stamping mechanism 5 and a carving mechanism, the stamping mechanism 5 and the carving mechanism are both disposed on the frame 7, the stamping mechanism 5 compresses the material conveyed by the transmission mechanism and butted by the assembling mechanism and the joint B, and the carving mechanism carves characters on the joint B.

As shown in fig. 7, the punching mechanism 5 includes a punching cylinder 501, a punching head 502, and a punching cylinder mounting bracket 503, wherein the punching cylinder 501 is mounted on the frame 7 through the punching cylinder mounting bracket 503, and the punching head 502 is mounted at an output end of the punching cylinder 501. The transmission mechanism operates the assembled material and the joint B to the position below the stamping head 502, and the stamping cylinder 501 drives the stamping head 502 to press the material and the joint B assembled by the assembly mechanism; and then, the transmission mechanism operates the compacted materials and the joint B to the position below the lettering mechanism.

Referring to fig. 10, in an embodiment of the present invention, the lettering mechanism is a laser lettering mechanism 8, the laser lettering mechanism 8 includes a laser 801 and a laser adjusting bracket 802, and the laser 801 is mounted on the frame 7 through the laser adjusting bracket 802.

Specifically, the height of the laser 801 is adjusted through the laser adjusting support 802, so that a marking point of the laser head 803 is focused on a joint below the laser head 803, and accurate lettering is performed. Respectively feeding the material and the joint B, driving the material to rotate to an assembly station by the transmission mechanism 4, pushing the joint B to the assembly station by the assembly mechanism at the assembly station side to butt with the material, and then continuously driving the material and the joint to rotate below the punching mechanism 5 by the transmission mechanism; the punching mechanism 5 compresses the material and the joint B, and when the transmission mechanism drives the compressed material and the joint B to the position below the laser head 803, the control module controls the laser 801 to work; the laser head 803 emits laser, the laser etches the surface of the joint B, laser lettering is realized, and a product is processed; the product is then removed from the drive mechanism for collection. The manpower is used in only material loading and product collection step of whole process, and degree of automation is high, has practiced thrift the cost of labor, and the precision of carving characters of laser mechanism of carving characters is high, and is efficient, has improved production efficiency and quality.

Referring to fig. 8-9, in the embodiment of the present invention, the lettering mechanism is a lettering mechanism 6 for lettering on the joint B.

Specifically, as shown in fig. 12, the character pressing mechanism 6 includes a character pressing cylinder 601, a mold head 602, and a support, the character pressing cylinder 601 is mounted on the frame 7 through a support 603, and the mold head 602 is detachably mounted at an output end of the character pressing cylinder 601. When the transmission mechanism drives the compacted material and the joint B to the lower part of the die head 602; the character pressing cylinder 601 drives the die head 602 to press downwards, and characters are engraved on the joint B.

The utility model provides a another embodiment, will press word mechanism 6 and the integration of punching press mechanism 5, constitute new stamping module, combine the function of punching press head with the mould head, can realize compressing tightly material and joint B after the assembly devices docks to and carve characters on connecting B. The structure and the working procedure are simplified, and the occupied space of the equipment is saved.

Referring to fig. 11, in the embodiment of the present invention, a main platform table 701 and a vibration platform table 702 for installing a feeding mechanism are disposed on the frame 7, and are used for installing the transmission mechanism 4, the assembling mechanism 3 and the post-processing module.

The transmission mechanism 4 is installed on the main platform table 701, the assembling mechanism 3 is installed on the main platform table 701 below the middle part of the transmission mechanism 4, and the punching mechanism and the lettering mechanism are sequentially installed on the side of the transmission mechanism 4. The vibration plate 201 is installed on the vibration platform table 702, and the discharge port 202 of the vibration plate 201 is connected with the assembling mechanism 3.

Referring to fig. 2, in the embodiment of the present invention, the control module 1 includes a microprocessor, a switch 102 and a touch screen 104, the switch 102 controls power on and off of the microprocessor, the touch screen 104 is used for human-computer interaction and exchanges data with the microprocessor, and the microprocessor is further connected to the transmission mechanism 4, the assembly mechanism 3 and the post-processing module, respectively.

Specifically, the microprocessor is respectively connected with the transmission mechanism 4, the assembling mechanism 3, the punching mechanism and the lettering mechanism, the microprocessor is started up by pressing the switch 102, and the transmission mechanism 4, the assembling mechanism 3, the punching mechanism and the lettering mechanism are controlled to start working; the automation of material and joint transportation, assembly, compaction and lettering is realized; the operation is simple and safe, and the production efficiency and the production quality are improved.

Preferably, the emergency stop control device further comprises a control panel, wherein an emergency stop button 103 and a power indicator light 101 are arranged on the control panel; the power indicator 101 displays the power-on and power-off state of the microprocessor; the switch is also arranged on the control panel. The touch screen 104 is arranged on the control panel, and the microprocessor is a computer; the computer is connected with the touch screen 104, and all the components are controlled to work through the emergency stop button 103.

The utility model discloses a theory of operation: the control module 1 is started, materials and the joint B are respectively loaded, the transmission mechanism 4 drives the materials to run to an assembly station, the joint B is pushed to the assembly station side by the assembly mechanism to be butted with the materials, at the moment, the materials and the joint B are not tightly pressed, and the transmission mechanism continues to drive the materials and the joint to run to a post-processing station; the post-processing module compresses the material and the joint B, then letters are formed on the joint B, and the product is processed; the product is then removed from the drive mechanism for collection.

It should be noted that the microprocessor, the switch 102 and the touch screen 104 are all prior art applications, and those skilled in the art can implement the functions to be achieved according to the related description, or implement the technical features to be accomplished by similar techniques, and will not be described in detail herein.

Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims

1. The utility model provides an automatic assembly punching press all-in-one of carving characters which characterized in that includes: the device comprises a rack, wherein an assembly station and a post-treatment station for processing materials are arranged on the rack; the transmission mechanism is arranged on the rack and used for sequentially conveying materials to an assembly station and a post-treatment station; the assembling mechanism is arranged at the assembling station and is used for butting the materials and the joints; the post-processing module and the control module are arranged at a post-processing station, and the post-processing module is used for pressing the materials and the joints butted by the assembling mechanism and lettering the materials and the joints; the control module controls the transmission mechanism, the assembling mechanism and the post-processing module to work.

2. The automatic assembly, stamping and lettering integrated machine as claimed in claim 1, further comprising a feeding mechanism, wherein the feeding mechanism is mounted on or around the rack, and a discharge port arranged on the feeding mechanism is connected with the assembly mechanism.

3. The automatic assembly punching and lettering integrated machine as claimed in claim 1, wherein the transmission mechanism comprises a driving unit, a transmission bracket and a transmission belt, the transmission belt is mounted on the rack through the transmission bracket, a plurality of product brackets for fixing materials are arranged on the transmission belt at intervals, and the driving unit drives the transmission belt and the product brackets to move.

4. The automatic assembly, stamping and lettering integrated machine as claimed in claim 1, wherein the assembly mechanism comprises a moving unit, a storage box and a pushing unit, the storage box is respectively provided with a feed port and a feed port which are in butt joint with the moving unit and the pushing unit, the moving unit conveys the joint to the storage box, and the pushing unit is used for pushing the joint in the storage box to an assembly station for butt joint with materials.

5. The automatic assembly punching and lettering integrated machine of claim 1, wherein the post-processing module comprises a punching mechanism and a lettering mechanism, the punching mechanism and the lettering mechanism are both arranged on the frame, the punching mechanism presses the materials and the joints which are conveyed by the transmission mechanism and are butted by the assembly mechanism, and the lettering mechanism is lettered on the joints.

6. The automatic assembly punching and lettering integrated machine of claim 5, wherein the punching mechanism comprises a punching cylinder, a punching head and a punching cylinder mounting bracket, the punching cylinder is mounted on the frame through the punching cylinder mounting bracket, and the punching head is mounted at the output end of the punching cylinder.

7. The automatic assembling, stamping and lettering integrated machine as claimed in claim 5, wherein the lettering mechanism is a lettering mechanism or a laser lettering mechanism.

8. The automatic assembly, stamping and lettering integrated machine of claim 7, wherein the laser lettering mechanism comprises a laser and a laser adjusting bracket, and the laser is mounted on the frame through the laser adjusting bracket.

9. The automatic assembly, stamping and lettering integrated machine as claimed in claim 7, wherein the lettering mechanism comprises a lettering cylinder, a die head and a support, the lettering cylinder is mounted on the frame through the support, and the die head is detachably mounted at an output end of the lettering cylinder.