CN212754984U

CN212754984U - Gel foaming sponge integrated mattress

Info

Publication number: CN212754984U
Application number: CN202021425239.0U
Authority: CN
Inventors: 王静波
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-07-16
Filing date: 2020-07-16
Publication date: 2021-03-23
Anticipated expiration: 2030-07-16

Abstract

The utility model discloses a gel foaming sponge integrated mattress, which comprises a sponge base and a gel layer, wherein the gel layer is arranged in the sponge base and consists of an upper layer gel, a lower layer gel and a breathable net cloth, the upper layer gel is arranged on the lower layer gel, the breathable net is arranged on the lower end surface of the lower layer gel, the upper layer gel and the lower layer gel are both designed by mesh-shaped structures, and the meshes on the upper layer gel and the lower layer gel are arranged in a staggered way, compared with the full-gel product, the utility model relates to the technical field of mattresses, which can reduce the gram weight of the product and further reduce the production cost, a breathable net cloth is added below the gel layer, thereby improving the anti-deformation strength of the gel layer, facilitating the penetration of foaming materials during foaming, and leaving a material seepage hole on a limit strip, not only not affecting the original breathability of the sponge, and when foaming in the mould, can increase the degree of adhesion of gel and sponge, the gas permeability is good, and the comfort level is high.

Description

Gel foaming sponge integrated mattress

Technical Field

The utility model relates to a mattress technical field specifically is an integrative mattress of gel foaming sponge.

Background

The sleeping is a healthy foundation, and the healthy sleeping is required to be possessed, so that in addition to the reasons of work, life, body, psychology and the like, the key point for obtaining high-quality sleeping is to possess healthy, comfortable, beautiful and durable healthy bedding, wherein the bedding comprises a bed, a mattress, a bedding and the like, and the mattress is directly contacted with the body of a user during sleeping, so that the healthy and comfortable mattress can ensure that the user obtains healthy and comfortable sleeping.

However, the mattresses in the prior art are generally made of sponge or palm fibers, which have poor bearing performance, easy collapse and deformation and low comfort, and therefore, the present invention has been made in view of the above problems.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art, the utility model provides an integrative mattress of gel foaming sponge has solved the general simple use sponge of mattress among the prior art or the preparation of palm fibre, and the bearing performance of this type of mattress is poor, easily collapses the deformation, problem that the comfort level is not high.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides an integrative mattress of gel foaming sponge, includes sponge base and gel layer, the gel layer sets up in the sponge base, the gel layer comprises upper gel, lower floor's gel and ventilative screen cloth, upper gel sets up on lower floor's gel, ventilative net lays on arranging the lower terminal surface of lower floor's gel in, upper gel and lower floor's gel all adopt mesh column structural design, the mesh on upper gel and the lower floor's gel adopts the alternating expression to arrange, upper gel divide into two support regions, and the hardness of two support regions is different, all be provided with spacing on the lower terminal surface of lower floor's gel all around the position, the oozing hole has been seted up on the spacing.

Preferably, the mesh on the upper layer of gel is in a hexagonal honeycomb structure, the inner diameter of the mesh is smaller than 2cm, and the wall thickness of the mesh is smaller than 3 mm.

Preferably, the inner diameter of the mesh on the lower layer gel is more than 2cm, and the wall thickness is 3-5 mm.

Preferably, a plurality of breathable grooves are symmetrically formed in the sponge base, and one ends of the breathable grooves extend to one side of the mattress.

Preferably, the sponge base is a foamed sponge rectangular groove-shaped structure.

Preferably, the upper layer gel and the lower layer gel are integrally formed by adopting a plastic injection or pouring process.

Advantageous effects

The utility model provides an integrative mattress of gel foaming sponge. The method has the following beneficial effects: the gel layer is integrated by a plastic injection or pouring process, gel is combined with cloth by high temperature, then the gel is put into a foaming mould, the foaming sponge is injected, the foaming sponge and the gel are perfectly integrated, the combination does not need glue, the fastness is good, compared with a full gel product, the gram weight of the product can be reduced, the production cost is further reduced, a layer of breathable net cloth is added below the gel layer, the deformation resistance strength of the gel layer is improved, the foaming material can permeate upwards during foaming, the permeation holes are reserved on the limiting strips, the original breathability of the sponge is not influenced, the adhesiveness between the gel and the sponge can be increased during foaming in the mould, the breathability is good, the comfort level is high, the hardness of a supporting area is different, more comfortable supporting force can be provided for a user, and the problem that the mattress in the prior art is generally and simply made of the sponge or the palm fiber is solved, the mattress has the problems of poor bearing performance, easy collapse and deformation and low comfort level.

Drawings

Fig. 1 is a schematic view of the structure of the gel, foam and sponge integrated mattress of the present invention.

Fig. 2 is a schematic view of a front view cross-sectional structure of the gel-foam-sponge integrated mattress of the present invention.

Fig. 3 is a schematic view of the structure of the sponge base of the gel-foam-sponge integrated mattress of the present invention.

Fig. 4 is a schematic view of the structure of the upper gel layer of the gel-foam-sponge integrated mattress of the present invention.

Fig. 5 is a schematic view of the structure of the lower layer gel of the gel-foam-sponge integrated mattress of the present invention.

In the figure: 1-a sponge base; 2-a gel layer; 201-upper gel; 202-lower layer gel; 3-ventilating mesh cloth.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The following working principles, detailed connecting means thereof, and the following main descriptions of the working principles and processes are well known in the art, and will be referred to by those skilled in the art for the specific connection and operation sequence of the components in this application.

Referring to fig. 1-5, the present invention provides a gel and foam integrated mattress:

example (b): as can be known from the attached drawings 1-5 of the specification, the scheme comprises a sponge base 1 and a gel layer 2, the gel layer 2 is arranged in the sponge base 1, the gel layer 2 is composed of an upper layer gel 201, a lower layer gel 202 and a breathable mesh cloth 3, the upper layer gel 201 is arranged on the lower layer gel 202, the breathable mesh cloth 3 is arranged on the lower end surface of the lower layer gel 202, the upper layer gel 201 and the lower layer gel 202 are both designed in a mesh-shaped structure, meshes on the upper layer gel 201 and the lower layer gel 202 are arranged in a staggered mode, the upper layer gel 201 is divided into two supporting areas, the hardness of the two supporting areas is different, the upper layer gel 201 and the lower layer gel 202 are integrally formed by adopting a plastic injection or pouring process, limiting strips are arranged on the periphery of the lower end surface of the lower layer gel 202, material permeating holes are formed in the limiting strips, the gel layer 2 is integrally formed by the plastic injection, put into the foaming mould to the gel again, pour into the foaming sponge into, let the perfect integrated into one piece of foaming sponge and gel, glue is not needed in this kind of combination, the fastness is also good, compare in full gel product, can reduce the gram weight of product, and then reduction in production cost, add one deck ventilative screen cloth 3 below the gel layer 2, the anti deformation strength of gel layer 2 has been improved, foaming material permeates upward when also making things convenient for the foaming, leave on the spacing and establish the infiltration material hole, not only do not influence the original gas permeability of sponge, and when foaming in the mould, can increase the degree of adhesion of gel and sponge, the gas permeability is good, the comfort level is high, the hardness in holding area is different, can provide more comfortable holding power for the user.

In the specific implementation process, as preferred setting, wherein the mesh on upper gel 201 is hexagon honeycomb structure, and the internal diameter size of mesh is less than 2cm, the wall thickness is less than 3mm, and the mesh internal diameter on lower gel 202 is greater than 2cm, and the wall thickness is 3-5mm, under the prerequisite of guaranteeing certain support dynamics, can save the quantity of gel, makes the whole quality of mattress lighter simultaneously.

In concrete implementation process, as preferred setting, sponge base 1 is foaming sponge rectangle slot-shaped structure, and a plurality of ventilative grooves have been seted up to the symmetry on the sponge base 1, and the one end in ventilative groove extends to mattress one side, improves sponge base 1's air permeability, and then strengthens the holistic gas permeability of mattress.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A gel-foam-sponge integrated mattress is characterized by comprising a sponge base (1) and a gel layer (2), the gel layer (2) is arranged in the sponge base (1), the gel layer (2) is composed of an upper layer gel (201), a lower layer gel (202) and a breathable mesh cloth (3), the upper layer gel (201) is arranged on the lower layer gel (202), the breathable mesh cloth (3) is arranged on the lower end face of the lower layer gel (202), the upper layer gel (201) and the lower layer gel (202) both adopt mesh-shaped structural design, the meshes on the upper layer gel (201) and the lower layer gel (202) are arranged in a staggered mode, the upper layer gel (201) is divided into two support areas, the hardness of the two support areas is different, and the periphery of the lower end face of the lower layer gel (202) is provided with a limiting strip, and the limiting strip is provided with a seepage hole.

2. The gel-foam sponge integrated mattress as claimed in claim 1, wherein the mesh on the upper layer gel (201) is in a hexagonal honeycomb structure, and the inner diameter of the mesh is less than 2cm and the wall thickness is less than 3 mm.

3. The gel-foam sponge integrated mattress according to claim 2, characterized in that the inner diameter of the meshes on the lower layer gel (202) is more than 2cm and the wall thickness is 3-5 mm.

4. The gel, foam and sponge integrated mattress according to claim 3, wherein the sponge base (1) is symmetrically provided with a plurality of air permeable grooves, and one ends of the air permeable grooves extend to one side of the mattress.

5. The gel and foam integrated mattress according to claim 4, characterized in that the foam base (1) is a rectangular trough-shaped structure of foam sponge.

6. The gel-foam sponge integrated mattress according to any one of claims 1 to 5, wherein the upper layer gel (201) and the lower layer gel (202) are integrally formed by injection molding or casting.