CN212754107U - High-moisture plant-based tissue protein and wiredrawing protein production forming equipment - Google Patents
High-moisture plant-based tissue protein and wiredrawing protein production forming equipment Download PDFInfo
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- CN212754107U CN212754107U CN202021032319.XU CN202021032319U CN212754107U CN 212754107 U CN212754107 U CN 212754107U CN 202021032319 U CN202021032319 U CN 202021032319U CN 212754107 U CN212754107 U CN 212754107U
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- screw extruder
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Abstract
The utility model discloses a high moisture plant base histon and wire drawing albumen production former, which comprises a frame, be equipped with in the frame and close in the barrel and close the barrel bolt fastening back inside working channel that forms under the barrel, working channel's one end is passed through the changeover portion and is connected with screw extruder, screw extruder connects in the distributor box, be equipped with feeding device on the distributor box, the distributor box electricity is connected in main motor promotion material entering working channel. The utility model discloses connect the barrel on the basis of double screw extruder or single screw extruder processing, the material gets into the former that connects through the changeover portion after carrying, mediating, shearing, homogeneity, curing in the extruder, and every section barrel has heating and cooling function, but according to the temperature of product characteristic quick adjustment material in the barrel to influence material mobility, change the pressure in the runner, satisfy the required pressure of material organizational structure shaping.
Description
Technical Field
The utility model relates to the technical field of mechanical equipment, especially, relate to a high moisture plant base histon and wire drawing albumen production former.
Background
At present, in protein production equipment, the prior art mainly completes a plurality of units such as conveying, kneading, shearing, homogenizing, curing, molding and the like of raw materials through a double-screw extruder or a single-screw extruder at the same time, and the molding is carried out by virtue of short-time pressurization of a die head, so that the protein tissue structure is not compact, and the wire drawing effect and the chewing taste are poor. The moisture content of the plant-based tissue protein and the wiredrawing protein prepared by the prior art is too low (about 25 percent), and the plant-based tissue protein and the wiredrawing protein can not directly enter the next procedure, namely, the vegetable-based tissue protein and the wiredrawing protein are processed into vegetarian or artificial meat products, and the vegetable-based tissue protein and the wiredrawing protein are fried or soaked for a long time (more than 30 minutes), so that the products can be rehydrated again to absorb a large amount of moisture (more than 70 percent) and can present soft filamentous tissue structures similar to chicken or beef inside.
Because the product made by the prior art can not directly enter the next procedure, the product must be stored firstly, the water content of 25 percent is easy to deteriorate, the product is not easy to store, the moisture must be reduced to below 5 percent by thorough drying, and the product can be stored for a long time, so that the phenomenon that the moisture of the product made by the prior art is not high or low, the product must be dried firstly and then soaked for rehydration occurs, the procedure is repeated, and the energy is wasted.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve plant base histon and the difficult problem of wire drawing albumen structure shaping under the high moisture condition, provide a high moisture plant base histon and wire drawing albumen production former, concrete technical scheme as follows:
a high-moisture plant-based histon and wiredrawing protein production forming device comprises a rack, wherein a working flow channel is formed inside a machine barrel bolt formed by combining an upper machine barrel and a lower machine barrel on the rack after the machine barrel bolt is fixed, one end of the working flow channel is connected with a screw extruder through a transition section, the screw extruder is connected to a distribution box, a feeding device is arranged on the distribution box, the distribution box is electrically connected to a main motor, and the main motor pushes materials to enter the working flow channel.
Furthermore, a plurality of sections of the upper part of the machine barrel and the lower part of the machine barrel are combined, heating devices are installed on each section of the upper part of the machine barrel and the lower part of the machine barrel, and a temperature sensor and a temperature control meter are arranged on each heating device to independently control the heating start and stop of each heating device, namely the heating plate.
Further, a pressure sensor is arranged on the machine barrel.
Furthermore, a connecting rod is arranged on the machine barrel in a closing mode, the connecting rod is connected to a transmission device formed by transmission shafts, and the transmission shafts are connected to the rotating device.
Further, the screw extruder is a double-screw extruder or a single-screw extruder.
Furthermore, a cooling water shunt pipe is arranged below the machine frame along the length direction of the machine frame.
Furthermore, the machine barrel is formed by combining a plurality of single machine barrels, the length of each single machine barrel is 250mm-300mm, and each single machine barrel is divided into an upper part and a lower part.
By adopting the technical scheme, the method has the following beneficial effects:
the utility model discloses connect the barrel on double screw extruder or single screw extruder processing's basis, the material is through carrying in the extruder, mediate, cut, homogeneity, get into the former that connects through the changeover portion after the curing, every section barrel has heating and cooling function, but according to the temperature of product characteristic quick adjustment material in the barrel to influence material mobility, change the pressure in the runner, satisfy the required pressure of material organizational structure shaping, through the utility model discloses the product of making need not to soak rehydration or fried, comes out from the machine the inside and just shape is pleasing to the eye and moisture content is higher than 70%, and inside both has the organizational structure of similar meat, thereby can directly get into down one process, process vegetarian food and meat analogue product, so simplified the process, improved production efficiency.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of area A of FIG. 1;
FIG. 3 is a schematic diagram of the enlarged structure of the area B of the present invention;
FIG. 4 is a schematic view of the front structure of the barrel;
FIG. 5 is a schematic view of a top view of the barrel;
FIG. 6 is a schematic view of the side of the barrel in a closed position;
FIG. 7 is a schematic view of the side of the barrel in an open condition;
FIG. 8 is a schematic view of a single-section folding structure
In the figure: 1-a frame; 2-barrel up-closing; 3-closing the machine barrel; 4-a heating device; 5-a pressure sensor; 6-temperature sensor; 7-a transmission device; 8-a transmission shaft; 9-a connecting rod; 10-a transition section; 11-screw extruder; 12-cooling water shunt tube; 13-a feeding device; 14-a distribution box; 15-the main motor; 16-a rotating device; 17-a working channel; 18-a speed reducer; 19-a handle;
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
Example 1: the high-moisture plant-based histon and wiredrawing protein production and forming equipment shown in fig. 1-8 comprises a rack 1, wherein a machine barrel bolt formed by an upper machine barrel assembly 2 and a lower machine barrel assembly 3 is arranged on the rack 1, a working flow channel 17 is formed inside the machine barrel bolt, one end of the working flow channel 17 is connected with a screw extruder 11 through a transition section 10, the screw extruder 11 is connected with a distribution box 14, a feeding device 13 is arranged on the distribution box 14, the distribution box 14 is electrically connected with a main motor 15, and the main motor 15 pushes materials to enter the working flow channel 17.
The heating device is characterized in that a plurality of sections are arranged on the upper part of the machine barrel and the lower part of the machine barrel, the upper part of the machine barrel is provided with 2, the lower part of the machine barrel is provided with 3, the upper part of each section of the machine barrel is provided with 2, the lower part of the machine barrel is provided with 3, and the heating device 4 is provided with a temperature sensor 6 and a temperature control meter for independently controlling the heating.
And a pressure sensor 5 is arranged on the machine barrel.
The upper barrel assembly 2 is provided with a connecting rod 9, the connecting rod 9 is connected to a transmission device 7 consisting of a transmission shaft 8, and the transmission shaft 8 is connected to a rotating device 16.
The screw extruder 11 is a twin-screw extruder 11 or a single-screw extruder 11.
And a cooling water shunt pipe 12 is arranged below the machine frame 1 along the length direction of the machine frame.
The machine barrel is formed by combining a plurality of single machine barrels, the length of each single machine barrel is 250mm-300mm, and each single machine barrel is divided into an upper part and a lower part.
The utility model discloses an it is regional part that the focus is A in figure 1, A regional structure be cooling forming equipment, with double screw extruder 11 or single screw extruder 11's barrel lug connection, the material gets into the cooling forming equipment who connects through changeover portion 10 after carrying, mediating, shearing, homogeneity, curing in the extruder.
The total length of the cooling and forming equipment of the utility model is 1-3 meters, and the equipment is formed by combining a plurality of barrels, the length of a single barrel is 250-300 mm, the utility model can be spliced to the required length according to the product requirement; the single-section machine barrel is divided into an upper part and a lower part, the upper part and the lower part are fixedly spliced through bolts to form a working flow channel 17 during normal work, the machine barrel is opened when the machine barrel is cleaned after work is completed, and the cleaning is simple and convenient.
The mode of opening of barrel wherein can divide into whole opening and shutting and single section opening and shutting as the demand, when whole opening and shutting as figure 6 and figure 7, it is fixed as a whole A through the bolt to close 2 on all barrels, it is fixed as a whole B through the bolt to close 3 under all barrels, select suitable position installation hinge support on whole A and whole B, hinge support passes through transmission shaft 8 and links to each other with worm gear speed reducer 18, when 18 input shafts of rotary speed reducer, drive whole A through transmission shaft 8 and turn up, open the barrel runner, the single section is opened and shut as figure 8: each machine barrel is divided into an upper part and a lower part, the upper part and the lower part are connected through a fixing rod, a handle 19 is installed, the upper part 2 of the machine barrel is opened through the handle 19 when the machine barrel is opened, each machine barrel is sealed through a sealing gasket in a single-section opening and closing mode, and the bolts are firmly fixed;
the utility model discloses an every section barrel all has solitary cooling function and heating function, and cooling function and heating function separate, and the independent control can the quick adjustment material temperature in the barrel according to the product characteristic to influence material mobility, change the pressure in the runner, satisfy the required pressure of material organizational structure shaping, there is pressure sensor 5 on the barrel, measures the interior real-time pressure of barrel.
The utility model discloses cooling function's cooling method is the water cooling, and there is the water course design inside the barrel, the utility model discloses there is independent cooling water shunt tubes 12, through accomplishing the barrel cooling with refrigerant connection, circulation water system is by the circulation of every section of barrel water course waterline of solenoid valve control, when barrel temperature surpassed the settlement temperature, temperature sensor 6 gave solenoid valve signal, and the solenoid valve opens, carries out barrel cooling operation, when the temperature reaches the settlement temperature, and temperature sensor 6 gave solenoid valve signal, and the solenoid valve is closed, and barrel cooling operation finishes.
The utility model discloses heating device 4 that every section barrel of heating function adopted is the heating of hot plate single section, and every section hot plate power 0.5kw-2kw adopts the heating of temperature sensor 6 and the independent control of control by temperature change form every hot plate to open and stop.
The utility model discloses when carrying out concrete use, the material is through throwing feeding device feeding, through the transport of extruder, mediate, get into the cooling moulding equipment after shearing, homogeneity, curing, from extruder to cooling moulding equipment, because the temperature changes lowly from the height, material mobility reduces, and the material lasts the extrusion in working channel 17, and organizational structure changes, obtains satisfied wire drawing effect.
The utility model discloses connect the barrel on the basis of the processing of double screw extruder 11 or single screw extruder 11 collectively called as the extruder, the material is through carrying, mediating, shearing, homogeneity, the curing back gets into the former that connects through changeover portion 10, every section barrel has heating and cooling function, but according to the temperature of product characteristic quick adjustment material in the barrel to influence material mobility, change the pressure in the runner, satisfy the required pressure of material organizational structure shaping, through the utility model discloses the product of making need not to soak rehydration or oil-fry, comes out from the machine the inside and just the shape is pleasing to the eye and the moisture content is higher than 70%, inside organizational structure that had similar meat, thereby can directly get into one process down, process into vegetarian food and meat analogue product, so simplified the process, improved production efficiency.
Having described the basic principles and essential features of the invention, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed, and which are defined by the appended claims and their equivalents.
Claims (7)
1. The high-moisture plant-based histon and wiredrawing protein production and forming equipment comprises a rack and is characterized in that a machine barrel upper part and a machine barrel lower part which are combined are arranged on the rack, a working flow channel is formed inside the machine barrel after being fixed by a machine barrel bolt, one end of the working flow channel is connected with a screw extruder through a transition section, the screw extruder is connected with a distribution box, a feeding device is arranged on the distribution box, the distribution box is electrically connected with a main motor, and the main motor pushes materials to enter the working flow channel.
2. The high-moisture plant-based histone and wiredrawing protein production and forming equipment as claimed in claim 1, wherein the upper part of the cylinder and the lower part of the cylinder are provided with a plurality of sections, each section of the upper part of the cylinder and the lower part of the cylinder are provided with a heating device, and the heating device is provided with a temperature sensor and a temperature control meter to independently control the heating start and stop of each heating device, namely a heating plate.
3. The high-moisture plant-based tissue protein and wiredrawing protein production and forming device of claim 1, wherein the cylinder is provided with a pressure sensor.
4. The high-moisture plant-based tissue protein and wiredrawing protein production and forming device according to claim 1, wherein a connecting rod is arranged on the cylinder, the connecting rod is connected to a transmission device consisting of a transmission shaft, and the transmission shaft is connected to the rotating device.
5. The high-moisture plant-based histon and textured protein production and molding device as claimed in claim 1, wherein the screw extruder is a twin screw extruder or a single screw extruder.
6. The high-moisture plant-based tissue protein and spun protein production and molding apparatus as claimed in claim 1, wherein a cooling water bypass pipe is provided along a length direction of the lower portion of the frame.
7. The high-moisture plant-based tissue protein and spun protein production and molding device as claimed in any one of claims 1 to 6, wherein the barrel is formed by combining a plurality of single barrels, the length of the single barrel is 250mm-300mm, and the single barrel is divided into an upper part and a lower part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021032319.XU CN212754107U (en) | 2020-06-08 | 2020-06-08 | High-moisture plant-based tissue protein and wiredrawing protein production forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021032319.XU CN212754107U (en) | 2020-06-08 | 2020-06-08 | High-moisture plant-based tissue protein and wiredrawing protein production forming equipment |
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| CN212754107U true CN212754107U (en) | 2021-03-23 |
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| CN202021032319.XU Active CN212754107U (en) | 2020-06-08 | 2020-06-08 | High-moisture plant-based tissue protein and wiredrawing protein production forming equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111642616A (en) * | 2020-06-08 | 2020-09-11 | 济南西诺帕夫机械有限公司 | High-moisture plant-based tissue protein and wiredrawing protein production forming equipment |
| CN114097923A (en) * | 2021-12-14 | 2022-03-01 | 黑龙江省农业科学院食品加工研究所 | A raw materials processing system for producing high moisture vegetable protein meat analogue |
-
2020
- 2020-06-08 CN CN202021032319.XU patent/CN212754107U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111642616A (en) * | 2020-06-08 | 2020-09-11 | 济南西诺帕夫机械有限公司 | High-moisture plant-based tissue protein and wiredrawing protein production forming equipment |
| CN114097923A (en) * | 2021-12-14 | 2022-03-01 | 黑龙江省农业科学院食品加工研究所 | A raw materials processing system for producing high moisture vegetable protein meat analogue |
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