CN212754100U

CN212754100U - Full-automatic rolling machine for substituted tea

Info

Publication number: CN212754100U
Application number: CN202020704321.0U
Authority: CN
Inventors: 吴从实; 周俊岭
Original assignee: Anhui Congrentang Biotechnology Co ltd
Current assignee: Anhui Congrentang Biotechnology Co ltd
Priority date: 2020-04-30
Filing date: 2020-04-30
Publication date: 2021-03-23
Anticipated expiration: 2030-04-30

Abstract

The utility model discloses a machine is kneaded with full-automatic to tea of riding instead of, which comprises a frame, the frame is one side fixedly connected with backup pad of cuboid frame construction and upper surface, nodical department welded fastening of bracing piece has the dish of kneading, the four corners department of frame upper surface passes through bolt fixedly connected with crank link mechanism, the top of kneading the dish is equipped with the bucket of kneading, the tip fixedly connected with of connecting rod pushes down the cylinder, the bung is kneaded through telescopic link fixedly connected with in the bottom of pushing down the cylinder, the left and right sides of backup pad upper surface is equipped with display screen and function button respectively, the bottom surface ring-type of kneading the bung is equipped with pressure sensor humidity transducer and temperature sensor. This replace full-automatic machine of twisting for tea has realized the automatic regulation of twisting barrel internal pressure, temperature and humidity, has saved the time of shutting down the inspection, makes simultaneously to twist the work more continuous, has greatly improved and has twisted efficiency.

Description

Full-automatic rolling machine for substituted tea

Technical Field

The utility model belongs to the technical field of the tea processing of substituted for, concretely relates to full-automatic machine of kneading for tea is substituted for.

Background

In the early 19 th century to 20 th century, tea planting and operators in countries such as india are mostly western people. Before the machine has not been used, tea rolling is usually done manually on a bench. The machine kneading method was studied by Narsen who was a tea garden manager Naishen (J Nelson) at Cachei (Cachai) of India, inspired by the observer in manual kneading. In 1867, the uk civil engineer kenmont (j.c. kinmond) of assam, india, invented a rolling machine consisting of two circular wooden disks, an upper disk stationary and an upper disk eccentrically rotating on the lower disk, the mating surfaces of the two disks being grooved and grooved, the grooves extending from the center to the edges, on which rough surfaces canvas was applied. Nowadays, substitute tea and knead machine and knead efficiency and knead in the aspect of quality very big development through the improvement many generations, but because the temperature of kneading the in-process and substituting tea, humidity can not initiatively adjust, knead the inconvenient demonstration of bung applied pressure, lead to knead the in-process and need constantly shut down the inspection and knead the situation, can't really realize full-automatic kneading under the prerequisite of assurance quality, greatly reduced knead efficiency.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a replace tea with full-automatic machine of kneading to solve current replace tea and knead the machine and knead the problem of kneading inefficiency.

In order to achieve the above object, the utility model provides a following technical scheme: a full-automatic rolling machine for substituted tea comprises a machine frame, wherein the machine frame is of a cuboid frame structure, a supporting plate is fixedly connected to one side of the upper surface of the machine frame, a cross-shaped supporting rod is fixedly welded to the opening center of the other side of the machine frame, a rolling disc is fixedly welded to the intersection point of the supporting rods, the rolling disc is disc-shaped, a plurality of ribs with the same radian and the same interval are arranged from the center of a circle to the edge of the circle, a discharge door is movably connected between every two adjacent ribs, a crank-link mechanism is fixedly connected to the four corners of the upper surface of the machine frame through bolts, a rolling barrel is arranged above the rolling disc, at least three inverted L-shaped connecting rods are fixedly welded to the end of the rolling barrel, a pressing cylinder is fixedly connected to the end of each connecting rod, a rolling barrel cover is fixedly connected to the bottom of the pressing cylinder through a telescopic rod, and a display, the kneading barrel is internally provided with a plurality of electric heating wires, and the bottom surface of the kneading barrel cover is annularly provided with a pressure sensor, a humidity sensor and a temperature sensor.

Preferably, the middle part of the outer surface of the kneading barrel is fixedly welded with three connecting plates, the three connecting plates are connected with the rotating shaft of the crank link mechanism, the kneading barrel is not provided with a top cover, and the top opening is a feeding port.

Preferably, the discharge door can rotate and lift upwards by taking the center of the kneading disc as a rotation point, and an opening formed between every two adjacent ribs is a discharge hole.

Preferably, the bottom of the kneading disc is provided with a transmission belt.

Preferably, the down-pressing cylinder, the servo motor, the heating wire, the pressure sensor, the humidity sensor, the temperature sensor and the display screen are all electrically connected with the function button.

Preferably, a servo motor is fixedly connected to one side inside the rack, an output shaft of the servo motor is meshed with a transmission shaft of the crank link mechanism, and universal wheels are arranged on the periphery of the bottom of the rack.

The utility model discloses a technological effect and advantage: this machine is kneaded with full-automatic substituted tea carries out real time monitoring to the condition of kneading in the bucket through setting up pressure sensor, humidity transducer, temperature sensor and display screen convenience, has realized the automatic regulation of kneading bucket internal pressure, temperature and humidity through setting up down air cylinder, heating wire and function button, has saved the time of shutting down the inspection, makes simultaneously to knead work more continuous, has greatly improved and has kneaded efficiency.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a detailed structural view of the kneading disc of the present invention;

fig. 3 is a horizontal sectional view of the kneading barrel of the present invention;

fig. 4 is a bottom view of the kneading barrel cover of the present invention.

In the figure: 1. a frame; 2. kneading the disc; 3. a prism; 4. a crank link mechanism; 5. kneading a barrel; 6. kneading the barrel cover; 7. pressing down the air cylinder; 8. a servo motor; 9. an electric heating wire; 10. a pressure sensor; 11. a humidity sensor; 12. a temperature sensor; 13. a display screen; 14. a function button; 15. a feeding port; 16. a discharge port; 17. a discharge door; 18. a universal wheel; 19. a transmission belt; 20. a support bar; 21. a connecting plate; 22. a connecting rod; 23. and a support plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a full-automatic rolling machine for substituted tea, as shown in the figure, which comprises a frame 1, wherein the frame 1 is a cuboid frame structure, a supporting plate 23 is fixedly connected with one side of the upper surface, a cross supporting rod 20 is fixedly welded at the opening center of the other side, a rolling disc 2 is fixedly welded at the intersection point of the supporting rod 20, the rolling disc 2 is disc-shaped, a plurality of ribs 3 with the same radian and the same interval are arranged from the center of the circle to the round edge, a discharge door 17 is movably connected between every two adjacent ribs 3, a crank-link mechanism 4 is fixedly connected at the four corners of the upper surface of the frame 1 through bolts, a rolling barrel 5 is arranged above the rolling disc 2, at least three inverted L-shaped connecting rods 22 are fixedly welded at the end part of the rolling barrel 5, a pressing cylinder 7 is fixedly connected at the end part of the connecting rod 22, a barrel cover 6 is fixedly connected at the bottom part of the pressing cylinder 7 through a telescopic rod, the left side and the right side of the upper surface of the supporting plate 23 are respectively provided with a display screen 13 and a function button 14, the kneading barrel 5 is internally provided with a plurality of electric heating wires 9, and the bottom surface of the kneading barrel cover 6 is annularly provided with a pressure sensor 10, a humidity sensor 11 and a temperature sensor 12. In addition, three connecting plates 21 are fixedly welded in the middle of the outer surface of the kneading barrel 5, the three connecting plates 21 are connected with the rotating shaft of the crank link mechanism 4, the kneading barrel 5 is not provided with a top cover, the top opening is the feeding port 15, the kneading barrel 5 is supported, the eccentric rotation motion of the kneading barrel 5 on the kneading disc 2 is favorably realized, and the rapid injection of the substituted tea raw materials is also favorably realized. Discharge door 17 is with rolling 2 centers of dish and being the rotatable ascending lifting of rotation point, adjacent two the opening that forms between the rib 3 is discharge gate 16 promptly, when discharge door 17 falls down, couples together two adjacent ribs 3, is favorable to supporting substituted tea, conveniently rolls the processing, treats when processing is accomplished, and discharge door 17 rises, conveniently rolls the substituted tea of accomplishing and passes through gravity automatic discharge from discharge gate 16. The bottom of the rolling disc 2 is provided with a transmission belt 19, so that the rolled tea substitute can be conveniently conveyed to the next working procedure. The down-pressing cylinder 7, the servo motor 8, the heating wire 9, the pressure sensor 10, the humidity sensor 11, the temperature sensor 12 and the display screen 13 are all electrically connected with the function button 14, real-time and clear display of the rolling environment condition in the rolling barrel 5 on the display screen 13 is facilitated, and meanwhile, the coordination and the control of the start and stop of each part through the function button 14 are facilitated. One side fixedly connected with servo motor 8 in the inside of frame 1, servo motor 8's output shaft with the transmission shaft meshing of crank link mechanism 4 is connected, the bottom of frame 1 is equipped with universal wheel 18 all around, makes things convenient for servo motor 8 to drive the motion of crank link mechanism 4, and then drives and kneads bucket 5 and do eccentric rotary motion, realizes kneading the action.

The working principle is as follows: when the full-automatic kneading machine for the substituted tea works, firstly, 2-3kg of fresh leaves of the substituted tea which are baked and fried to be soft and withered are quantitatively put into a kneading barrel 5, then a pressing cylinder 7 is started through a function button 14, a kneading barrel cover 6 is pressed downwards to the fresh leaves of the substituted tea, the environment in the kneading barrel 5 is displayed on a display screen 13 in real time through a pressure sensor 10, a humidity sensor 11 and a temperature sensor 12 on the bottom surface of the kneading barrel cover 6, the starting and stopping of an electric heating wire 9 are controlled through the function button 14, the humidity and the temperature in the kneading barrel 5 are further adjusted, the lifting of the kneading barrel cover 6 is controlled through the function button 14, the pressure on the fresh leaves of the substituted tea is further adjusted, the starting and stopping of a servo motor 8 are controlled through the function button 14, the kneading barrel 5 is driven to horizontally rotate in a kneading disc 2 through a crank connecting rod mechanism 4, the pressure on the kneading barrel cover 6 and the reactive force of the kneading disc, The kneading force of the ribs 3, the lateral pressure of the kneading barrel 5 and the like enable tea leaves to be kneaded into strips, part of leaf cells are crushed, tea juice overflows, the kneading purpose is achieved, after the kneading is finished, the discharge door 17 is lifted in a rotating mode, the discharge hole 16 is opened, and the tea leaves fall on the transmission belt 19 below and are conveyed to the next procedure.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims

1. The utility model provides a replace full-automatic machine of kneading for tea, includes frame (1), its characterized in that: the rolling machine is characterized in that the rack (1) is of a cuboid frame structure, a supporting plate (23) is fixedly connected to one side of the upper surface of the rack, a cross-shaped supporting rod (20) is fixedly welded to the opening center of the other side of the rack, a rolling disc (2) is fixedly welded to the intersection point of the supporting rods (20), the rolling disc (2) is disc-shaped, a plurality of ribs (3) with the same radian and the same interval are arranged from the circle center to the circle edge, a discharge door (17) is movably connected between every two adjacent ribs (3), crank link mechanisms (4) are fixedly connected to four corners of the upper surface of the rack (1) through bolts, a rolling barrel (5) is arranged above the rolling disc (2), at least three inverted L-shaped connecting rods (22) are fixedly welded to the end part of the rolling barrel (5), a pressing cylinder (7) is fixedly connected to the end part of each connecting rod (22), and a barrel cover (6) is fixedly connected, the left side and the right side of the upper surface of the supporting plate (23) are respectively provided with a display screen (13) and a function button (14), a plurality of heating wires (9) are arranged inside the kneading barrel (5), and the bottom surface of the kneading barrel cover (6) is annularly provided with a pressure sensor (10), a humidity sensor (11) and a temperature sensor (12).

2. The full automatic kneading machine for substituted tea according to claim 1, characterized in that: the middle part of the outer surface of the kneading barrel (5) is fixedly welded with three connecting plates (21), the three connecting plates (21) are connected with the rotating shaft of the crank connecting rod mechanism (4), the kneading barrel (5) is not provided with a top cover, and the top opening is the feeding port (15).

3. The full automatic kneading machine for substituted tea according to claim 1, characterized in that: the discharge door (17) can rotate and lift upwards by taking the center of the kneading disc (2) as a rotating point, and an opening formed between every two adjacent ribs (3) is a discharge hole (16).

4. The full automatic kneading machine for substituted tea according to claim 1, characterized in that: the bottom of the kneading disc (2) is provided with a transmission belt (19).

5. The full automatic kneading machine for substituted tea according to claim 1, characterized in that: the down-pressing air cylinder (7), the servo motor (8), the heating wire (9), the pressure sensor (10), the humidity sensor (11), the temperature sensor (12) and the display screen (13) are all electrically connected with the function button (14).

6. The full automatic kneading machine for substituted tea according to claim 1, characterized in that: one side of the inside of the rack (1) is fixedly connected with a servo motor (8), an output shaft of the servo motor (8) is meshed with a transmission shaft of the crank connecting rod mechanism (4) to be connected, and universal wheels (18) are arranged on the periphery of the bottom of the rack (1).