CN212734746U

CN212734746U - Welding soft tooling device

Info

Publication number: CN212734746U
Application number: CN202021452707.3U
Authority: CN
Inventors: 程祖军
Original assignee: Shanghai Xiewei Sheet Metal Manufacturing Co ltd
Current assignee: Shanghai Xiewei Sheet Metal Manufacturing Co ltd
Priority date: 2020-07-21
Filing date: 2020-07-21
Publication date: 2021-03-19
Anticipated expiration: 2030-07-21

Abstract

The utility model relates to the technical field of mechanical equipment, in particular to a welding soft tooling device, which can effectively save time during manual adjustment, save labor, improve working efficiency, improve welding head position precision, effectively improve the welding precision of a welding head to a workpiece, improve workpiece processing quality and improve practicability and reliability by adjusting the position of the welding head; including workstation and two sets of landing legs, the front side and the rear side at the workstation are installed respectively to two sets of landing legs, evenly are provided with multiunit backup pad and multiunit locating lever on the workstation, and multiunit backup pad and multiunit locating lever position are crisscross, and the top front side and the rear side of workstation evenly are provided with the quick anchor clamps of multiunit.

Description

Welding soft tooling device

Technical Field

The utility model relates to a mechanical equipment's technical field especially relates to soft tool equipment of welding.

Background

As is known, a tool clamp is a main auxiliary device for welding mechanical parts, and can clamp workpieces quickly, accurately and conveniently, a soft tool is mainly used for clamping workpieces in a soft die stage and can adjust a welding head on the tool, so that the tool can adapt to the workpieces with different shapes in the soft die stage, the operation of adjusting the tool structure for many times is effectively avoided, and time and labor are saved, when the existing soft tool is used, the welding head on the existing soft tool is usually installed on the tool in a magnetic adsorption mode, when the position of the welding head needs to be adjusted, the welding head needs to be pushed to move by manpower or be taken down and placed at the welding position again, more manpower is consumed by adopting a mode of manually adjusting the position of the welding head, the adjustment speed of the welding head is slow, the working efficiency is low, and the adjustment precision of the position of the welding head is low, the welding head can not accurately weld the points to be welded on the workpiece, so that the processing quality of the workpiece is poor.

SUMMERY OF THE UTILITY MODEL

For solving the technical problem, the utility model provides a through adjusting butt weld joint position, time when can effectively saving artifical adjustment uses manpower sparingly, improves work efficiency, and soldered joint position precision improves simultaneously, effectively improves the welding precision of soldered joint to the work piece, improves work piece processingquality, improves the soft tool equipment of welding of practicality and reliability.

The utility model discloses a soft tool equipment of welding, including workstation and two sets of landing legs, two sets of landing legs are installed respectively in the front side and the rear side of workstation, evenly be provided with multiunit backup pad and multiunit locating lever on the workstation, multiunit backup pad and multiunit locating lever position are crisscross, the top front side and the rear side of workstation evenly are provided with multiunit quick fixture, the top left side and the right side of workstation all are provided with the riser, the upper left side of right side riser is provided with the overlap joint board, the top of left side riser can be rotated and is provided with the roof, the right side overlap joint of roof is on the overlap joint board, the left side of roof is provided with pulling device, the downside of pulling device is fixed on the left side riser, the front side and the rear side of roof all are provided with thrust unit, thrust unit includes two sets of mounting panels, first lead screw, first guide rail, first motor, first, the first lead screw is rotatably arranged on the two groups of mounting plates, the first guide rail is positioned at the rear side of the first lead screw, the first guide rail is transversely arranged on the top plate, the first motor is arranged on the left mounting plate, the right output end of the first motor penetrates through the left mounting plate and is in transmission connection with the left side of the first lead screw, the first moving block is screwed on the first lead screw, the rear side of the first moving block is in sliding connection with the first guide rail, the moving plate is arranged at the lower side of the first moving block, a second lead screw and a guide rod are arranged between the two groups of moving plates on the two groups of pushing devices, the guide rod is rotatably arranged on the two groups of moving plates, the second lead screw is fixed on the two groups of moving plates, the second motor is arranged on the rear moving plate, the front output end of the second motor penetrates through the rear moving plate and is in transmission connection with the rear side, the upper side of the second moving block is sleeved on the guide rod and is connected with the guide rod in a sliding manner, the bottom of the second moving block is provided with an adjusting device, and the bottom of the adjusting device is provided with a welding head; the top plate is driven to rotate on the vertical plate on the left side by the pulling device, the top plate is opened and drives two groups of pushing devices, a second lead screw, a guide rod, a second motor, a second moving block and a welding head to rotate, the right side of the top plate is separated from the lap plate, a workpiece in an external soft mold stage is placed on a plurality of groups of supporting plates, the tops of a plurality of groups of positioning rods can penetrate through positioning holes in the workpiece and position the workpiece, the workpiece is rapidly clamped and fixed by a plurality of groups of rapid clamps, the pulling device is reversely operated, the top plate and the welding head are restored to initial positions, two groups of first motors on the two groups of pushing devices are opened, the two groups of first motors synchronously drive two groups of first lead screws to rotate, the two groups of first lead screws respectively drive two groups of first moving blocks to move left and right, the two groups of first moving blocks, the two groups of moving plates drive the welding head to move left and right through the second lead screw, the guide rod, the second moving block and the adjusting device, so that the transverse position of the welding head is adjusted, the second motor is started and drives the second lead screw to rotate, the second lead screw is in threaded connection with the second moving block, the second lead screw drives the second moving block to move back and forth, the second moving block slides back and forth on the guide rod, the second moving block drives the welding head to move back and forth through the adjusting device, so that the longitudinal position of the welding head is adjusted, the adjusting device is started and can push the welding head to move up and down, so that the vertical position of the welding head is adjusted, the welding head is opened, the bottom of the welding head can weld a workpiece, the transverse, vertical and longitudinal positions of the welding head are adjusted, and the bottom of the welding head can conveniently weld the upper surface, through adjusting the position of the welding head, the time of manual adjustment can be effectively saved, manpower is saved, the working efficiency is improved, the precision of the position of the welding head is improved, the welding precision of the welding head to a workpiece is effectively improved, the processing quality of the workpiece is improved, and the practicability and the reliability are improved.

The utility model discloses a soft frock device of welding, pulling device include second guide rail, slider, pull rod, third motor, screw rod, swivel nut and mount, the second guide rail is vertical to be installed on the riser of left side, the slider slidable mounting is on the second guide rail, the bottom and the top of pull rod are rotatable respectively and are installed in slider upside and roof left side, the third motor is installed on the slider, the top of screw rod is installed on the downside output of third motor, the swivel nut suit is established at the downside of screw rod, the right side of swivel nut is fixed on the riser of left side through the mount; open the third motor, the third motor can drive the screw rod and rotate, and the screw rod is connected with the swivel nut spiral shell dress, and the screw rod can reciprocate on the swivel nut, and the screw rod can drive third motor and slider and reciprocate, and slider accessible pull rod pulling roof rotates on the riser of left side to open and close the roof, conveniently place the work piece in the frock, improve practicality and reliability.

The utility model discloses a soft frock device of welding, adjusting device include hydro-cylinder push rod, two sets of telescopic links and two sets of connecting plates, the top and the bottom of hydro-cylinder push rod are installed respectively on second movable block and welding head, the upside of two sets of telescopic links is all installed on hydro-cylinder push rod lateral wall, the bottom of two sets of telescopic links is fixed on the welding head through two sets of connecting plates respectively; open the hydro-cylinder push rod, the bottom of hydro-cylinder push rod can promote the soldered connection and reciprocate, and the bottom that two sets of telescopic links of soldered connection accessible drive reciprocates, through setting up adjusting device, can make things convenient for the height of butt weld to adjust, makes things convenient for it to carry out welding process to different high positions on the work piece, improves practicality and reliability.

The welding soft tooling device of the utility model also comprises a support sleeve and a support frame, the support sleeve can be rotatably arranged at the upper side of the screw rod, and the support sleeve is fixed on the slide block through the support frame; when the screw rod reciprocated, the screw rod accessible supported cover and support frame pulling slider reciprocated, supported cover and support frame through the setting, can conveniently support the screw rod, reduced the vertical pulling force of screw rod to the third motor simultaneously, conveniently protected the third motor, improved the practicality.

The welding soft tool device of the utility model also comprises a first contact switch and a controller, the first contact switch is arranged on the lapping plate, the top of the first contact switch is contacted with the bottom of the top plate, the controller is arranged on the top plate, and the controller is respectively connected with the first contact switch and a third motor through signals; when the right side of roof overlap joint is on the overlap joint board again, roof and first contact switch contact, and first contact switch passes through controller control third motor and closes, and the roof stops to remove, through setting up first contact switch and controller, can conveniently fix a position and spacing roof lateral position, improves practicality and reliability.

The welding soft tooling device of the utility model also comprises a fixed plate and a second contact switch, wherein the fixed plate is arranged at the bottom of the second guide rail, the second contact switch is arranged on the fixed plate, the position of the second contact switch corresponds to the position of the slide block, and the second contact switch is in signal connection with the controller; when the slider moved down, the bottom of slider can contact with second contact switch's top, and second contact switch accessible controller control third motor stall, and the roof is opened to the maximum angle this moment, through setting up fixed plate and second contact switch, can conveniently control the maximum angle of opening of roof, and the convenience is spacing to slider shift down position simultaneously, improves the practicality.

The welding soft tool device of the utility model also comprises a limiting block which is fixed at the bottom of the screw rod through a bolt; through setting up the stopper, can conveniently carry out the shutoff to the screw rod bottom, take place to break away from with the swivel nut when preventing it rebound, improve the reliability.

The welding soft tooling device of the utility model also comprises a guard plate which is positioned outside the pulling device, and the right side of the guard plate is fixed on the left vertical plate; through setting up the backplate, can conveniently protect pulling device, prevent that its operation, external object from causing destruction to it, improve practicality and reliability.

Compared with the prior art, the beneficial effects of the utility model are that: the top plate is driven to rotate on the vertical plate on the left side by the pulling device, the top plate is opened and drives two groups of pushing devices, a second lead screw, a guide rod, a second motor, a second moving block and a welding head to rotate, the right side of the top plate is separated from the lap plate, a workpiece in an external soft mold stage is placed on a plurality of groups of supporting plates, the tops of a plurality of groups of positioning rods can penetrate through positioning holes in the workpiece and position the workpiece, the workpiece is rapidly clamped and fixed by a plurality of groups of rapid clamps, the pulling device is reversely operated, the top plate and the welding head are restored to initial positions, two groups of first motors on the two groups of pushing devices are opened, the two groups of first motors synchronously drive two groups of first lead screws to rotate, the two groups of first lead screws respectively drive two groups of first moving blocks to move left and right, the two groups of first moving blocks, the two groups of moving plates drive the welding head to move left and right through the second lead screw, the guide rod, the second moving block and the adjusting device, so that the transverse position of the welding head is adjusted, the second motor is started and drives the second lead screw to rotate, the second lead screw is in threaded connection with the second moving block, the second lead screw drives the second moving block to move back and forth, the second moving block slides back and forth on the guide rod, the second moving block drives the welding head to move back and forth through the adjusting device, so that the longitudinal position of the welding head is adjusted, the adjusting device is started and can push the welding head to move up and down, so that the vertical position of the welding head is adjusted, the welding head is opened, the bottom of the welding head can weld a workpiece, the transverse, vertical and longitudinal positions of the welding head are adjusted, and the bottom of the welding head can conveniently weld the upper surface, through adjusting the position of the welding head, the time of manual adjustment can be effectively saved, manpower is saved, the working efficiency is improved, the precision of the position of the welding head is improved, the welding precision of the welding head to a workpiece is effectively improved, the processing quality of the workpiece is improved, and the practicability and the reliability are improved.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is an enlarged view of the welding head of FIG. 1;

FIG. 3 is an enlarged view of the screw of FIG. 1;

FIG. 4 is an enlarged schematic view of the controller of FIG. 1;

in the drawings, the reference numbers: 1. a work table; 2. a support leg; 3. a support plate; 4. positioning a rod; 5. a rapid clamp; 6. a vertical plate; 7. a lap plate; 8. a top plate; 9. mounting a plate; 10. a first lead screw; 11. a first guide rail; 12. a first motor; 13. a first moving block; 14. moving the plate; 15. a second lead screw; 16. a guide bar; 17. a second motor; 18. a second moving block; 19. welding a head; 20. a second guide rail; 21. a slider; 22. a pull rod; 23. a third motor; 24. a screw; 25. a threaded sleeve; 26. a fixed mount; 27. a cylinder push rod; 28. a telescopic rod; 29. a connecting plate; 30. a support sleeve; 31. a support frame; 32. a first contact switch; 33. a controller; 34. a fixing plate; 35. a second contact switch; 36. a limiting block; 37. and (4) protecting the plate.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

As shown in fig. 1 to 4, the welding soft tooling device of the present invention, when in operation, drives the top plate 8 to rotate on the left vertical plate 6 through the pulling device, the top plate 8 is opened and drives two sets of pushing devices, a second lead screw 15, a guide rod 16, a second motor 17, a second moving block 18 and a welding head 19 to rotate, the right side of the top plate 8 is separated from the lapping plate 7, the workpiece in the external soft mold stage is placed on the multiple sets of supporting plates 3, the top of the multiple sets of positioning rods 4 can pass through the positioning holes on the workpiece and position the workpiece, the workpiece is rapidly clamped and fixed through the multiple sets of rapid clamps 5, the pulling device is operated in reverse direction, the top plate 8 and the welding head 19 are restored to the initial positions, two sets of first motors 12 on the two sets of pushing devices are opened, two sets of first motors 12 synchronously drive two sets of first lead screws 10 to rotate, two sets of first lead screws, two groups of first moving blocks 13 respectively slide on two groups of first guide rails 11, meanwhile, two groups of first moving blocks 13 respectively drive two groups of moving plates 14 to move left and right, two groups of moving plates 14 drive a welding head 19 to move left and right through a second lead screw 15, a guide rod 16, a second moving block 18 and an adjusting device, so that the transverse position of the welding head 19 is adjusted, a second motor 17 is started, the second motor 17 drives the second lead screw 15 to rotate, the second lead screw 15 is in threaded connection with the second moving block 18, the second lead screw 15 drives the second moving block 18 to move front and back, the second moving block 18 slides front and back on the guide rod 16, the second moving block 18 drives the welding head 19 to move front and back through the adjusting device, so that the longitudinal position of the welding head 19 is adjusted, the adjusting device is started, and can push the welding head 19 to move up and down, so that the vertical, the welding head 19 is opened, the bottom of the welding head 19 can be used for welding the workpiece, and the horizontal, vertical and longitudinal positions of the welding head 19 can be adjusted, so that the bottom of the welding head 19 can be conveniently used for carrying out all-dimensional welding treatment on the upper surface of the workpiece.

The utility model discloses the main function who realizes does: by adjusting the position of the welding head, the time for manual adjustment can be effectively saved, the labor is saved, the working efficiency is improved, meanwhile, the position precision of the welding head is improved, the welding precision of the welding head to a workpiece is effectively improved, and the processing quality of the workpiece is improved; the pulling device works in a mode that the third motor is turned on, the third motor can drive the screw rod to rotate, the screw rod is connected with the screw sleeve in a threaded mode, the screw rod can move up and down on the screw sleeve, the screw rod can drive the third motor and the sliding block to move up and down, and the sliding block can pull the top plate to rotate on the left vertical plate through the pull rod, so that the top plate is opened and closed, and a workpiece can be conveniently placed on the tool; the adjusting device has the working mode that the oil cylinder push rod is opened, the bottom of the oil cylinder push rod can push the welding head to move up and down, the welding head can drive the bottoms of the two groups of telescopic rods to move up and down through the two groups of connecting plates, and the adjusting device can be used for conveniently adjusting the height of the welding head and welding different height positions on a workpiece; when the screw rod moves up and down, the screw rod can pull the sliding block to move up and down through the supporting sleeve and the supporting frame, the screw rod can be conveniently supported through the supporting sleeve and the supporting frame, meanwhile, the vertical pulling force of the screw rod on the third motor is reduced, and the third motor is conveniently protected; when the right side of the top plate is overlapped on the overlapping plate again, the top plate is contacted with the first contact switch, the first contact switch controls the third motor to be switched off through the controller, the top plate stops moving, and the transverse position of the top plate can be conveniently positioned and limited through the arrangement of the first contact switch and the controller; when the sliding block moves downwards, the bottom of the sliding block can be in contact with the top of the second contact switch, the second contact switch can control the third motor to stop rotating through the controller, the top plate is opened to the maximum angle at the moment, the maximum opening angle of the top plate can be conveniently controlled by arranging the fixing plate and the second contact switch, and meanwhile, the downward movement position of the sliding block is conveniently limited; the bottom of the screw can be conveniently plugged by arranging the limiting block, so that the screw is prevented from being separated from the screw sleeve when moving upwards; through setting up the backplate, can conveniently protect pulling device, prevent that its operation, external object from causing destruction to it, improve practicality and reliability.

The welding soft tool device of the utility model has common mechanical installation mode, connection mode or setting mode, and can be implemented as long as the beneficial effects can be achieved; the quick clamp, weld head, first contact switch, controller, and second contact switch are commercially available.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims

1. Welding soft tooling device, which is characterized by comprising a workbench (1) and two groups of supporting legs (2), wherein the two groups of supporting legs (2) are respectively arranged at the front side and the rear side of the workbench (1), the workbench (1) is uniformly provided with a plurality of groups of supporting plates (3) and a plurality of groups of positioning rods (4), the positions of the plurality of groups of supporting plates (3) and the plurality of groups of positioning rods (4) are staggered, the front side and the rear side of the top of the workbench (1) are uniformly provided with a plurality of groups of quick clamps (5), the left side and the right side of the top of the workbench (1) are both provided with vertical plates (6), the upper left side of a right vertical plate (6) is provided with a lap plate (7), the top of a left vertical plate (6) is rotatably provided with a top plate (8), the right side of the top plate (8) is lapped on the lap plate (7), the, the front side and the rear side of the top plate (8) are respectively provided with a pushing device, the pushing device comprises two groups of mounting plates (9), a first lead screw (10), a first guide rail (11), a first motor (12), a first moving block (13) and a moving plate (14), the two groups of mounting plates (9) are respectively mounted on the left side and the right side of the top plate (8), the first lead screw (10) is rotatably mounted on the two groups of mounting plates (9), the first guide rail (11) is positioned on the rear side of the first lead screw (10), the first guide rail (11) is transversely mounted on the top plate (8), the first motor (12) is mounted on the left mounting plate (9), the right output end of the first motor (12) penetrates through the left mounting plate (9) and is in transmission connection with the left side of the first lead screw (10), the first moving block (13) is screwed on the first lead screw (10), the rear side of the first moving block (13) is in sliding connection with the first guide rail (11, the moving plate (14) is installed on the lower side of the first moving block (13), a second lead screw (15) and a guide rod (16) are arranged between two groups of moving plates (14) on two groups of pushing devices, the guide rod (16) is rotatably installed on the two groups of moving plates (14), the second lead screw (15) is fixed on the two groups of moving plates (14), a second motor (17) is arranged on the rear moving plate (14), the front output end of the second motor (17) penetrates through the rear moving plate (14) and is in transmission connection with the rear side of the second lead screw (15), the second moving block (18) is arranged on the second lead screw (15) in a threaded mode, the upper side of the second moving block (18) is sleeved on the guide rod (16) and is in sliding connection with the guide rod (16), an adjusting device is arranged at the bottom of the second moving block (18), and a welding head (19) is arranged at the bottom of.

2. The welding soft tooling device according to claim 1, wherein the pulling device comprises a second guide rail (20), a sliding block (21), a pull rod (22), a third motor (23), a screw rod (24), a threaded sleeve (25) and a fixing frame (26), the second guide rail (20) is vertically installed on the left side vertical plate (6), the sliding block (21) is slidably installed on the second guide rail (20), the bottom and the top of the pull rod (22) are respectively rotatably installed on the upper side of the sliding block (21) and the left side of the top plate (8), the third motor (23) is installed on the sliding block (21), the top of the screw rod (24) is installed on the lower side output end of the third motor (23), the threaded sleeve (25) is sleeved on the lower side of the screw rod (24), and the right side of the threaded sleeve (25) is fixed on the left side vertical plate (6) through the fixing frame (26).

3. The welding soft tooling device according to claim 2, wherein the adjusting device comprises an oil cylinder push rod (27), two sets of telescopic rods (28) and two sets of connecting plates (29), the top and the bottom of the oil cylinder push rod (27) are respectively installed on the second moving block (18) and the welding head (19), the upper sides of the two sets of telescopic rods (28) are respectively installed on the side wall of the oil cylinder push rod (27), and the bottoms of the two sets of telescopic rods (28) are respectively fixed on the welding head (19) through the two sets of connecting plates (29).

4. The welding soft tooling device according to claim 3, further comprising a support sleeve (30) and a support frame (31), wherein the support sleeve (30) is rotatably mounted on the upper side of the screw (24), and the support sleeve (30) is fixed on the sliding block (21) through the support frame (31).

5. The welding soft tooling device according to claim 4, further comprising a first contact switch (32) and a controller (33), wherein the first contact switch (32) is installed on the lapping plate (7), the top of the first contact switch (32) is in contact with the bottom of the top plate (8), the controller (33) is installed on the top plate (8), and the controller (33) is in signal connection with the first contact switch (32) and the third motor (23) respectively.

6. The welding soft tooling device according to claim 5, further comprising a fixing plate (34) and a second contact switch (35), wherein the fixing plate (34) is installed at the bottom of the second guide rail (20), the second contact switch (35) is installed on the fixing plate (34), the position of the second contact switch (35) corresponds to the position of the sliding block (21), and the second contact switch (35) is in signal connection with the controller (33).

7. The welding soft tooling device according to claim 6, further comprising a limiting block (36), wherein the limiting block (36) is fixed at the bottom of the screw (24) through a bolt.

8. The welding soft tooling device according to claim 7, further comprising a guard plate (37), wherein the guard plate (37) is located on the outer side of the pulling device, and the right side of the guard plate (37) is fixed on the left vertical plate (6).