CN212711311U - Intelligent stop and start system for egg collecting line - Google Patents
Intelligent stop and start system for egg collecting line Download PDFInfo
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- CN212711311U CN212711311U CN202020952131.0U CN202020952131U CN212711311U CN 212711311 U CN212711311 U CN 212711311U CN 202020952131 U CN202020952131 U CN 202020952131U CN 212711311 U CN212711311 U CN 212711311U
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Abstract
The utility model discloses an egg gathering line intelligence stop-start system, include: a product sorting device, a product collecting device and an image processor; the product classification device comprises a detection box body, a camera, a wireless transceiver, a light source, a transmission belt and a transmission control device, wherein openings are formed in the left side and the right side of the detection box body, the left side and the right side of the detection box body are respectively connected with the transmission belt to the product collection device, the transmission belt and the transmission control device are arranged at the bottom of the detection box body, the light source is installed in the detection box body, the camera is installed on the upper portion of the box body and sends shot image information to an image processor, the camera is connected with the wireless transceiver, and the transmission control device is connected with the transmission belt; and the counter and the wireless transceiver of the product collecting device are respectively connected with the controller of the product collecting device. Adopt the utility model discloses, realize carrying out the classified collection to the result.
Description
Technical Field
The utility model relates to an egg collection line field especially relates to egg collection line intelligence stop-start system.
Background
Raise the laying hen in the cage, the egg of play can fall to the collecting vat in, is picked up by the manual work again, puts into the collecting vat, and the quality of egg differs, and work efficiency is lower, and the personnel selection is also more. In addition, the sale of eggs at present has certain requirements on quality, and the quality is often identified manually, so that the defects of high labor intensity and low working efficiency are overcome. At present, the automatic identification and the classified collection cannot be realized if the quality of eggs is identified, such as whether the eggs have cracks or not, whether the eggs are double-yellow eggs or not, and the like, so that the classified collection of products is urgently needed to be realized by an egg collecting line intelligent stop-start system.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model aims at providing an egg gathering line intelligence stop-start system can realize carrying out the categorised collection to the result.
Based on this, the utility model provides an egg gathering line intelligence stop-start system, the system includes:
a product sorting device, a product collecting device and an image processor;
the product classification device comprises a detection box body, a camera, a light source, a first transmission belt and a transmission control device, openings are arranged at the left side and the right side of the detection box body, a second conveying belt is connected to the product collecting device at the opening at the left side of the detection box body, a third conveying belt is connected to the other product collecting device at the right opening of the detection box body, the first transmission belt and the transmission control device are arranged at the bottom inside the detection box body, the transmission control device is used for controlling the closing, opening and transmission direction of the first transmission belt, the light source is arranged in the detection box body, the camera is arranged at the upper part of the box body, the transmission control device is used for shooting a product irradiated by the light source and sending shot image information to the image processor, wherein the transmission control device is connected with the first transmission belt;
the product collecting device comprises a counter and a controller, and the counter is connected with the controller;
the product is transmitted to the product classifying device, the camera collects product image information of the product and sends the image information to the image processor, the image processor sends a transmission direction control signal to the transmission control device, the transmission control device controls the transmission direction of the first transmission belt, the product is transmitted to the corresponding product collecting device, and when the product collecting device collects a preset number of products, a closing signal is sent to the transmission control device.
The image processor comprises an image receiver, an image memory, an image corrector and an image analyzer, wherein the image memory and the image corrector are respectively connected with the image analyzer, and the image receiver is connected with the image corrector;
and after the image receiver receives the image information, the image information is sent to the image corrector for correction, and after the correction is finished, the image analyzer analyzes the image information to obtain an analysis result and sends the image information to the image memory for storage according to the analysis result.
Wherein the image corrector comprises a fisheye image correction device.
The image preprocessor is connected between the image corrector and the image analyzer and used for carrying out light ray non-uniformity correction, denoising filtering processing and image enhancement on the image.
The image analyzer comprises a feature processing module and a statistical analysis module, wherein the feature processing module is used for image crack segmentation, false segmentation point removal and crack feature extraction, and the statistical analysis module is used for crack alarm, crack analysis and crack detection report obtaining.
Wherein the camera comprises a CDD camera.
Wherein, the light source comprises a halogen light source, and a heat sink or a fan is arranged at the light source.
The product collecting device further comprises an alarm, and the alarm is connected with the controller.
The transmission control device comprises a PLC control device, a direction changing device, a motor and a wireless transceiver, wherein the direction changing device, the motor and the wireless transceiver are all connected with the PLC control device, the PLC control device is used for controlling the direction changing device to change direction, and the direction changing device is used for controlling the transmission direction of the transmission belt.
Wherein, wireless transceiver includes WIFI module, 5G module, ZIGBEE module.
Compared with the prior art, the utility model discloses following beneficial effect has:
the product is conveyed to the product sorting device through a conveying belt, a light source of the product sorting device irradiates the product, the camera shoots a product image irradiated by the light source and uploads the product image to the image processor, the image processor sorts the product according to the product image, the product can be divided into a first class product and a second class product and sends a first class product signal to the conveying control device, the conveying control device controls the first conveying belt to convey towards a first direction, or sends a second class product signal to the conveying control device, the conveying control device controls the first conveying belt to convey towards a second direction, the product is conveyed to the first product collecting device or a second product collecting device along with the second conveying belt or a third conveying belt, and the product collecting device counts the product, and when the preset number is reached, the first product collecting device or the second product collecting device sends a closing signal to the transmission control device, and the transmission control device controls the first transmission belt to stop transmission, namely close.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of an intelligent stop-start system of an egg collecting line provided by an embodiment of the present invention;
fig. 2 is a schematic diagram of an image processor according to an embodiment of the present invention;
fig. 3 is a schematic diagram of a product sorting apparatus provided in an embodiment of the present invention;
fig. 4 is a schematic diagram of a product collecting device provided by the embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Fig. 1 is a schematic diagram of an egg collecting line intelligent stop-start system provided by the embodiment of the present invention, the system includes:
a product classification device 102, a product collection device 101 and an image processor 103;
the product classification device 101 comprises a detection box body, a camera, a wireless transceiver, a light source, a first transmission belt and a transmission control device, wherein openings are arranged on the left side and the right side of the detection box body, the left opening of the detection box body is connected with a second transmission belt to the product collection device 101, the right opening of the detection box body is connected with a third transmission belt to another product collection device 101, the first transmission belt and the transmission control device are arranged at the bottom inside the detection box body, the transmission control device is used for controlling the closing, opening and transmission directions of the first transmission belt, the light source is arranged inside the detection box body, the camera is arranged at the upper part of the box body and is used for shooting a product irradiated by the light source and sending shot image information to an image processor, wherein the camera is connected with the wireless transceiver, the transmission control device is connected with the first transmission belt;
the product collecting device 101 comprises a counter, a controller and a wireless transceiver, wherein the counter and the wireless transceiver are respectively connected with the controller;
the product is transmitted to the product classifying device 102, the camera collects product image information of the product and sends the image information to the image processor 103, the image processor 103 sends a transmission direction control signal to the transmission control device, the transmission control device controls the transmission direction of the first transmission belt and transmits the product to the corresponding product collecting device 101, and when the product collecting device 101 collects a preset number of products, a closing signal is sent to the transmission control device.
The box can be the rectangle, the left and right sides of detecting the box is provided with the opening, first conveyer belt transportation the result extremely the opening part of detecting the box, the result follow the second conveyer belt transportation to correspond with it the result collection device 101 or the result follow the third conveyer belt transportation to another the result collection device 101.
Fig. 2 is a schematic diagram of an image processor according to an embodiment of the present invention, where the image processor 103 includes an image receiver 201, an image memory 205, an image corrector 202, and an image analyzer 204, the image memory 205 and the image corrector 202 are respectively connected to the image analyzer 204, and the image receiver 201 is connected to the image corrector 202;
after receiving the image information, the image receiver 201 sends the image information to the image corrector 202 for correction, and after the correction is completed, the image analyzer 204 analyzes the image information to obtain an analysis result, and sends the image information to the image memory 205 for storage according to the analysis result. The image receiver 201 may be a wireless transceiver.
The image corrector 202 comprises a fisheye image correction device.
The image preprocessor 203 is connected between the image corrector 202 and the image analyzer 204, and the image preprocessor 203 is used for performing ray unevenness correction, denoising filtering processing and image enhancement on an image.
The image analyzer 204 includes a feature processing module for image crack segmentation, false segmentation point removal, and crack feature extraction, and a statistical analysis module for crack alarm, crack analysis, and crack detection report derivation.
And if the image analyzer analyzes that the product has cracks, sending the product with cracks to a first product collecting device, and if the image analyzer analyzes that the product does not have cracks, sending the product without cracks to a second product collecting device, thereby realizing the classified collection of the product.
The camera includes a CDD camera, which may be installed at the upper portion of the box body, or may be installed inside the box body, and is configured to photograph a product irradiated by the light source, and send photographed image information, that is, a product image, to an image processor, where the image processor may further classify the product according to the product image, for example, the image analyzer may determine whether the product is a double-yolk egg or a single-yolk egg according to a shadow number of a yolk of the product image, where the shadow number is 1, the product is a single-yolk egg, and the shadow number is 2, the product is a double-yolk egg.
The image processor sends a first category product signal or a second category product signal according to the classification result, the transmission control device receives the first category product signal or the second category product signal through the wireless transceiver and controls the transmission direction of the first transmission belt, the first category product signal corresponds to a first transmission direction, the second category product signal corresponds to a second transmission direction, and the first transmission direction is different from the second transmission direction.
After the products are conveyed to the opening part of the detection box body along with the first conveying belt arranged at the bottom of the detection box body, the products enter the second conveying belt and the third conveying belt and enter two corresponding product collecting devices 101. And the transmission directions of the second transmission belt and the third transmission belt are fixed.
The light source is provided with a radiating fin or a fan, so that the condition that the local temperature is too high due to light source irradiation can be relieved.
The product collection device further comprises an alarm, and the alarm is connected with the controller. And when the counting of the counter of the product collecting device reaches a preset value, the alarm is started for reminding relevant workers to collect the products.
The controller of the product collecting device can also send a collecting signal to external terminal equipment through the wireless transceiver to remind relevant staff to collect the product.
The light source may be a halogen light source or an LED light source for illuminating the product, which may be an egg, duck egg, goose egg, or the like.
The transmission control device comprises a PLC control device, a direction changing device, a motor and a wireless transceiver, wherein the direction changing device, the motor and the wireless transceiver are all connected with the PLC control device, the PLC control device is used for controlling the direction changing device to change, and the direction changing device is used for controlling the transmission direction of the first transmission belt.
The wireless transceiver comprises a WIFI module, a 5G module and a ZIGBEE module.
The product is conveyed to the product sorting device through a conveying belt, a light source of the product sorting device irradiates the product, the camera shoots a product image irradiated by the light source and uploads the product image to the image processor, the image processor sorts the product according to the product image, the product can be divided into a first class product and a second class product and sends a first class product signal to the conveying control device, the conveying control device controls the first conveying belt to convey towards a first direction, or sends a second class product signal to the conveying control device, the conveying control device controls the first conveying belt to convey towards a second direction, the product is conveyed to the product collecting device along with a second conveying belt or a third conveying belt, and the product collecting device counts the product, and when the preset quantity is reached, the product collecting device sends a closing signal to the transmission control device, and the transmission control device controls the first transmission belt to stop transmission, namely to close.
Fig. 3 is a schematic diagram of a product sorting device provided by an embodiment of the present invention, the product sorting device includes: the detection device comprises a detection box body, a camera, a wireless transceiver, a light source, a transmission belt and a transmission control device, wherein openings are formed in the left side and the right side of the detection box body, the left side and the right side of the detection box body are respectively connected with a second transmission belt or a third transmission belt to a product collection device corresponding to the second transmission belt or the third transmission belt, the first transmission belt and the transmission control device are arranged at the bottom inside the detection box body, the transmission control device is used for controlling the closing, the opening and the transmission direction of the first transmission belt, the light source 302 is arranged inside the detection box body, the camera 301 is arranged at the upper part of the box body and is used for shooting a product irradiated by the light source and sending shot image information to an image processor, wherein the camera is connected with the wireless transceiver, and the transmission control device is connected with the first transmission belt;
the transmission control device comprises a PLC control device, a direction changing device, a motor and a wireless transceiver, wherein the direction changing device, the motor and the wireless transceiver are all connected with the PLC control device, the PLC control device is used for controlling the direction changing device to change direction, and the direction changing device is used for controlling the transmission direction of the transmission belt.
Fig. 4 is a schematic diagram of a product collecting device provided by the embodiment of the present invention, the product collecting device includes:
the system comprises a counter 401, a controller 402 and a wireless transceiver 403, wherein the counter 401 and the wireless transceiver 403 are respectively connected with the controller 402;
the product collection device further comprises an alarm, and the alarm is connected with the controller. And when the counter of the product collecting device counts to reach a preset value, the alarm is started.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.
Claims (10)
1. Egg collection line intelligence stop-start system, its characterized in that includes:
a product sorting device, a product collecting device and an image processor;
the product classification device comprises a detection box body, a camera, a light source, a first transmission belt and a transmission control device, openings are arranged at the left side and the right side of the detection box body, a second conveying belt is connected to the product collecting device at the opening at the left side of the detection box body, a third conveying belt is connected to the other product collecting device at the right opening of the detection box body, the first transmission belt and the transmission control device are arranged at the bottom inside the detection box body, the transmission control device is used for controlling the closing, opening and transmission direction of the first transmission belt, the light source is arranged in the detection box body, the camera is arranged at the upper part of the box body, the transmission control device is used for shooting a product irradiated by the light source and sending shot image information to the image processor, wherein the transmission control device is connected with the first transmission belt;
the product collecting device comprises a counter and a controller, and the counter is connected with the controller;
the product is transmitted to the product classifying device, the camera collects product image information of the product and sends the image information to the image processor, the image processor sends a transmission direction control signal to the transmission control device, the transmission control device controls the transmission direction of the first transmission belt, the product is transmitted to the corresponding product collecting device, and when the product collecting device collects a preset number of products, a closing signal is sent to the transmission control device.
2. The intelligent egg gathering line stop-start system as claimed in claim 1, wherein the image processor comprises an image receiver, an image memory, an image corrector and an image analyzer, the image memory and the image corrector are respectively connected with the image analyzer, and the image receiver is connected with the image corrector;
and after the image receiver receives the image information, the image information is sent to the image corrector for correction, and after the correction is finished, the image analyzer analyzes the image information to obtain an analysis result and sends the image information to the image memory for storage according to the analysis result.
3. The intelligent egg gathering line stop-start system as claimed in claim 2, wherein the image corrector comprises a fisheye image correction device.
4. The intelligent egg gathering line stop-start system as claimed in claim 2, wherein an image preprocessor is connected between the image corrector and the image analyzer and is used for performing light ray non-uniformity correction, denoising filtering processing and image enhancement on the image.
5. The intelligent egg gathering line stop-start system as claimed in claim 2, wherein the image analyzer comprises a feature processing module and a statistical analysis module, the feature processing module is used for image crack segmentation, false segmentation point removal and crack feature extraction, and the statistical analysis module is used for crack alarm, crack analysis and crack detection report derivation.
6. The egg gathering line intelligent stop-start system as claimed in claim 1 wherein the camera comprises a CDD camera.
7. The intelligent egg gathering line stop-start system as claimed in claim 1, wherein the light source comprises a halogen light source, and a heat sink or a fan is disposed at the light source.
8. The intelligent egg gathering line stop-start system as recited in claim 1 wherein the product collection device further comprises an alarm, the alarm being connected to the controller.
9. The intelligent egg gathering line stop-start system as claimed in claim 1, wherein the transmission control device comprises a PLC control device, a direction changing device, a motor and a wireless transceiver, the direction changing device, the motor and the wireless transceiver are all connected with the PLC control device, the PLC control device is used for controlling the direction changing device to change the direction, and the direction changing device is used for controlling the transmission direction of a transmission belt.
10. The egg gathering line intelligent stop-start system as claimed in claim 9, wherein the wireless transceiver comprises a WIFI module, a 5G module, a ZIGBEE module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020952131.0U CN212711311U (en) | 2020-05-29 | 2020-05-29 | Intelligent stop and start system for egg collecting line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020952131.0U CN212711311U (en) | 2020-05-29 | 2020-05-29 | Intelligent stop and start system for egg collecting line |
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| CN212711311U true CN212711311U (en) | 2021-03-16 |
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| CN202020952131.0U Expired - Fee Related CN212711311U (en) | 2020-05-29 | 2020-05-29 | Intelligent stop and start system for egg collecting line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114408446A (en) * | 2022-01-28 | 2022-04-29 | 珠海世纪鼎利科技股份有限公司 | Control method of safety inspection automatic conveying belt |
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2020
- 2020-05-29 CN CN202020952131.0U patent/CN212711311U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114408446A (en) * | 2022-01-28 | 2022-04-29 | 珠海世纪鼎利科技股份有限公司 | Control method of safety inspection automatic conveying belt |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220726 Address after: 463000 building C, northeast corner of the intersection of Baicheng moat road and Jinfeng Avenue, Xiping County, Zhumadian City, Henan Province Patentee after: Henan Zemu Machinery Equipment Co.,Ltd. Address before: 463900 South Wanhua industrial area, Yingbin Avenue, Xiping County, Zhumadian City, Henan Province Patentee before: HENAN WINWORLD LIVESTOCK EQUIPMENT Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210316 |
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| CF01 | Termination of patent right due to non-payment of annual fee |