CN212710109U

CN212710109U - Novel spiral mortar quantitative discharging device

Info

Publication number: CN212710109U
Application number: CN202021273112.1U
Authority: CN
Inventors: 洪明安
Original assignee: Guangdong Taino Energy Saving New Material Co ltd
Current assignee: Guangdong Taino Energy Saving New Material Co ltd
Priority date: 2020-07-02
Filing date: 2020-07-02
Publication date: 2021-03-16
Anticipated expiration: 2030-07-02

Abstract

The utility model belongs to the technical field of building material production facility technique and specifically relates to a novel automatic spiral mortar blanking structure is related to. The utility model provides a novel spiral mortar ration ejection of compact device, sets up in the frame, and mortar ration ejection of compact device includes blanking control mechanism, ejection of compact feed cylinder, spiral and evenly mixes unloading mechanism and drive mechanism, the spiral is evenly mixed unloading mechanism and is set up in ejection of compact feed cylinder, drive mechanism evenly mixes unloading mechanism with the spiral and is connected, blanking control mechanism connection control drive mechanism, the mortar inlet pipe is connected to ejection of compact feed cylinder upper end, the lower extreme of ejection of compact feed cylinder is equipped with carries advancing mechanism. The utility model discloses an gain effect: the automatic mortar discharging device has the advantages of accurate control of mortar discharging amount, good safety and environmental protection, long service life, high automation degree, smooth discharging, labor saving, easy operation and high production efficiency.

Description

Novel spiral mortar quantitative discharging device

Technical Field

The utility model belongs to the technical field of building material production facility technique and specifically relates to a novel automatic spiral mortar blanking structure is related to.

Background

The mixed mortar is prepared by mixing inorganic cementing materials, fine aggregates and water in proportion, and is also called mortar. The mortar is mainly used for masonry and plastering engineering and can be divided into building mortar and plastering mortar. Need carry out the ejection of compact after the production stirring finishes and pack into splendid attire container in, present ejection of compact mode adopts the pipe-line transportation ejection of compact to let the mortar flow out and packs into inside the splendid attire container of pipeline below usually, but because mixed mortar has viscidity, the ejection of compact process is attached to the pipeline inner wall easily, the difficult accurate control of discharge, ejection of compact speed is slow, cause the mouth of pipe to block up easily, low in production efficiency, and mixed mortar is great because the impact force when the outflow pipeline mouth, there is some thick liquids spill, the pollution production environment, cause the damage to operating personnel's healthy easily.

Disclosure of Invention

The utility model discloses a solve above-mentioned prior art problem, provide an easy operation, the discharge is controlled easily, and the ejection of compact is stable even, and the blanking is accurate, and the environmental protection does not have the novel spiral mortar ration ejection of compact that pollution-free degree of automation is high device.

In order to realize the utility model discloses a concrete technical scheme that the purpose was adopted as follows:

the utility model provides a novel spiral mortar ration ejection of compact device, sets up in the frame, its characterized in that: mortar quantitative discharging device includes blanking control mechanism, ejection of compact feed cylinder, spiral and evenly mixes unloading mechanism and drive mechanism, the spiral is evenly mixed unloading mechanism and is set up in ejection of compact feed cylinder, drive mechanism and spiral are evenly mixed unloading mechanism and are connected, blanking control mechanism connection control drive mechanism, the mortar inlet pipe is connected to ejection of compact feed cylinder upper end, the lower extreme of ejection of compact feed cylinder is equipped with carries advancing mechanism.

Furthermore, blanking control mechanism includes control panel, unloading adjustment controller and ejection of compact controller, control panel sets up in the frame outside, unloading adjustment controller is connected with spiral even stirring unloading mechanism, the control spiral even stirring unloading discharge amount of mechanism.

Preferably, the lower discharge end of the discharge material cylinder is in an inverted cone shape, a containing trough is arranged on the inner wall of the lower discharge end, a discharge port is arranged at the bottom of the lower discharge end, a detachable cylinder type material guide opening is connected to the lower end of the discharge port, and a sealing gasket is arranged between the cylinder type material guide opening and the discharge port.

Further, the even unloading mechanism that mixes of spiral includes ejection of compact pivot and the even impeller that mixes of spiral, the even impeller mounting that mixes of spiral is in ejection of compact pivot, is equipped with on the even junction of mixing impeller and ejection of compact pivot of spiral and prevents piling up the conical surface, the even edge laminating of mixing the impeller of spiral is in ejection of compact feed cylinder inner wall, the ejection of compact pivot sets up perpendicularly in ejection of compact feed cylinder, the even impeller that mixes of spiral includes even blade and lower discharge blade, the edge laminating setting of lower discharge blade's ejection of compact stator holds the silo in the lower discharge end of lower extreme discharge gate.

Preferably, the blade surface of the upper uniformly-stirring blade is provided with uniformly-stirring bulges.

Preferably, the distance between the upper uniform mixing blades of the spiral uniform mixing impeller is smaller than the distance between the lower discharging blades.

Furthermore, drive mechanism includes ejection of compact step motor, transmission connecting piece and follows the driving wheel, follow the driving wheel and be connected with ejection of compact step motor through transmission connecting piece, follow the setting of driving wheel in ejection of compact pivot upper end.

Further, carry advancing mechanism including flexible pusher, propelling movement guide rail and propelling movement rotary drum, the propelling movement rotary drum is installed in propelling movement guide rail bottom, flexible pusher sets up in propelling movement guide rail top, flexible pusher front end is equipped with the promotion portion.

Preferably, the discharging controller is a discharging inductor, the discharging inductor is arranged on one side of the discharging port, and the discharging inductor is connected with the transmission mechanism and the telescopic pusher.

Preferably, the discharging controller is a discharging pedal, and the discharging pedal is connected with the transmission mechanism and the telescopic pusher.

Compared with the prior art, the utility model discloses a gain effect: the utility model realizes the accurate control of the mortar discharge amount through the linkage of the newly designed spiral even mixing impeller and the blanking adjusting controller, the accurate loading of the mortar into the container can be ensured through the discharging controller, the opening-closing type discharging baffle plate arranged at the lower end part of the discharging port can guide the falling direction of the mortar, the sputtering pollution to the production environment after the mortar flows out of the discharging port is avoided, the anti-accumulation conical surface is arranged at the joint of the spiral even mixing impeller and the discharging rotating shaft, the sand stone in the mortar can be prevented from being blocked in the connecting gap between the spiral even mixing impeller and the discharging rotating shaft, the abrasion to the spiral even mixing impeller is caused, the even mixing bulge arranged on the blade surface of the upper even mixing blade can further grind the mixed mortar before the discharging, the flowing smoothness of the mixed mortar is kept, the operation of the blanking discharging is controlled by the blanking control mechanism, the automation degree is improved, the labor is saved, the operation is convenient, and the production efficiency is improved.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Figure 2 is the utility model discloses a discharge material section of thick bamboo and spiral evenly mix unloading mechanism sketch map.

Figure 3 is a schematic view of the spiral homogenizing impeller of the present invention.

Fig. 4 is a schematic operation diagram of the present invention.

Detailed Description

The present invention will be further described with reference to the following embodiments. Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if there are the terms "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of the description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore the terms describing the positional relationship in the drawings are only for illustrative purposes and are not to be construed as limitations of the present patent, and those skilled in the art can understand the specific meanings of the terms according to specific situations.

Referring to fig. 1-4, a schematic structural diagram of the present invention is shown, in which the present invention provides a novel spiral mortar quantitative discharging device, which is disposed in a frame, and is characterized in that: mortar ration discharging device includes blanking control mechanism 1, and the switching is opened and stop in the operation of 1 connection control discharging device of blanking control mechanism, ejection of compact feed cylinder 2, spiral evenly mix unloading mechanism 3 and drive mechanism 4, the spiral evenly mixes unloading mechanism 3 and sets up in ejection of compact feed cylinder 2, and the spiral evenly mixes unloading mechanism 3 and will send into the mixed mortar etc. in ejection of compact feed cylinder 2 and continue to stir abundant crushing and control unloading, drive mechanism 4 and spiral evenly mix unloading mechanism 3 and be connected, and drive mechanism 4 is responsible for the rotation unloading volume that control spiral evenly mixed unloading mechanism 3, 1 connection control drive mechanism 4 of blanking control mechanism, mortar inlet pipe 5 is connected to 2 upper ends of ejection of compact feed cylinder, the lower extreme of ejection of compact feed cylinder 2 is equipped with carries advancing mechanism 6.

Further, blanking control mechanism 1 includes control panel 11, unloading regulation controller 12 and ejection of compact controller 13, control panel 11 sets up in the frame outside, controls the volume of adjusting the unloading ejection of compact and detection device's operational aspect through control panel, unloading regulation controller 12 is connected with spiral evenly mixes unloading mechanism 3, controls the spiral and evenly mixes the ejection of compact of unloading mechanism 3.

Preferably, the lower discharging end 21 of the discharging charging barrel 2 is in an inverted cone shape, and can effectively concentrate and compress the mixed mortar material, so that the mixed mortar material becomes more compact, the inner wall of the lower discharging end 21 is provided with a material containing groove 22 which can contain the mixed mortar material to avoid the deposition of the mixed mortar material, the bottom of the lower discharging end 21 is provided with a discharging hole 23,

tip connection detachable cylinder guide port 24 under discharge gate 23, set up the flow direction that cylinder guide port 24 can effectively guide the ejection of compact, it is random when avoiding directly falling from the discharge gate to fall, can also play the effect of side splash simultaneously when the ejection of compact, be equipped with seal ring 25 between cylinder guide port and discharge gate, seal ring 25 can play the degree of tightness that improves discharge gate 23 and reduce the vibrations that the stirring ejection of compact arouses to the influence of cylinder guide port 24 normal use, it is longer when the live time, can dismantle the change with cylinder guide port 24 after 24 inner walls of cylinder guide port are become thin by the mortar wearing and tearing.

Further, as shown in fig. 2, the spiral is evenly mixed unloading mechanism 3 and is included ejection of compact pivot 31 and spiral and evenly mixed impeller 32, spiral and evenly mixed impeller 32 installs on ejection of compact pivot 31, is equipped with on the spiral and evenly mixes impeller 32 and ejection of compact pivot 31 junction and prevents piling up conical surface 33, the edge laminating of spiral and evenly mixed impeller 32 is in ejection of compact feed cylinder inner wall, the ejection of compact pivot sets up perpendicularly in ejection of compact feed cylinder, spiral and evenly mixed impeller 32 includes evenly mixed blade 321 and lower ejection of compact blade 322, the edge laminating of the ejection of compact stator of lower ejection of compact blade 322 sets up in the holding silo 22 of the lower discharge end of lower extreme discharge gate 21.

Preferably, as shown in fig. 3, the upper kneading blade 321 has kneading projections 323 on the blade surface.

Preferably, the distance between the upper uniformly-mixing blades 321 of the spiral uniformly-mixing impeller is smaller than the distance between the lower discharging blades 322, so that the mixed mortar can be fully mixed and stirred when being conveyed in the upper uniformly-mixing blades 321 by matching with the uniformly-mixing protrusions 323, the influence of large gravels on the device is reduced, and the lower discharging blades 322 can accommodate more mixed mortar to wait for discharging.

Further, drive mechanism 4 includes ejection of compact step motor 41, transmission connecting piece 42 and follows driving wheel 43, follow driving wheel 43 and be connected with ejection of compact step motor 41 through transmission connecting piece 42, follow driving wheel 43 and set up in ejection of compact pivot 31 upper end, transmission connecting piece 42 can be for drive chain or drive belt.

Further, carry advancing mechanism 6 including flexible pusher 61, propelling movement guide rail 62 and propelling movement rotary drum 63, propelling movement rotary drum 63 installs in propelling movement guide rail 62 bottom, flexible pusher 61 sets up in propelling movement guide rail 62 top, the telescopic link front end of flexible pusher 61 is equipped with promotion portion 64.

Preferably, ejection of compact controller 13 is the ejection of compact inductor, the ejection of compact inductor sets up in one side of discharge gate 23, and feed cylinder ejection of compact inductor is connected with drive mechanism 4 and flexible pusher 61, the ejection of compact inductor is used for responding to whether there is the splendid attire container below the discharge gate, starts drive mechanism and carries out the unloading when having the splendid attire container to sense, according to the unloading required time, when the splendid attire container is fully loaded with the back, sets up flexible pusher and starts, promotes to send into empty splendid attire container, continues to feed.

Preferably, the discharging controller 13 is a discharging pedal connected to the transmission mechanism and the telescopic pusher, and can assist in controlling the start of the transmission mechanism 4 and the telescopic pusher 61.

When in use, the mixed mortar material is fed into the discharging material cylinder 2 through the mortar feeding pipe 5 and falls on the upper uniformly-mixing blade 321 of the spiral uniformly-mixing impeller 32, an operator presets a program control transmission mechanism 4 in the control panel 11 to start, the discharging stepping motor 41 is linked with the driven wheel 43 through the transmission connecting piece 42 to drive the spiral uniformly-mixing blanking mechanism 3 to rotate, the mixed mortar material in the spiral uniformly-mixing blanking mechanism 3 is conveyed into the lower discharging blade 322 from the upper uniformly-mixing blade 321 along with the rotation, the edge of the discharging guide vane of the lower discharging blade 322 is attached to the material accommodating groove 22 arranged at the lower discharging end of the lower discharging port 21 to accommodate more mixed mortar material for temporary storage, when the spiral uniformly-mixing impeller 32 conveys the mixed mortar material to the upper end of the discharging port 23, the mixed mortar material is fed back to the transmission mechanism 4 and the telescopic pusher 61 after being inducted by matching with the discharging inductor to the accommodating, discharging stepping motor 41 controls lower discharging blade 322 to rotate according to a preset program, so that the mortar material stirred and mixed in lower discharging blade 322 is extruded out, and falls into a container through a cylinder type material guiding opening to be discharged and contained. After the full-load blanking of the containing container is finished, the discharging stepping motor 41 stops rotating, 1-3 seconds of time can be reserved for the residual materials to fall out of the cylindrical material guide port, the empty containing container is put into the pushing guide rail 62, then the telescopic pusher 61 is started according to the preset time delay, the telescopic pusher 61 extends, the containing container is moved forwards along the pushing rotary drum 63 through the pushing part 64, the filled containing container is replaced, and the discharging sensor senses that the containing container is arranged at the lower end of the discharging port, and the discharging blanking step is repeated.

The discharging baffle 24 is closed, the excess material is prevented from falling onto the conveying and propelling mechanism 6, the conveying and propelling mechanism 6 moves forwards to preset displacement, and the discharging and containing steps are repeatedly carried out.

The mode of pressing out the material footboard also can be stepped on in the unloading operation, and the novel spiral mortar ration discharging device of control is repeated and is carried out above-mentioned unloading splendid attire step.

It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. The utility model provides a novel spiral mortar ration ejection of compact device, sets up in the frame, its characterized in that: the mortar quantitative discharging device comprises a discharging control mechanism, a discharging material cylinder, a spiral uniformly-mixing discharging mechanism and a transmission mechanism, wherein the spiral uniformly-mixing discharging mechanism is arranged in the discharging material cylinder, the transmission mechanism is connected with the spiral uniformly-mixing discharging mechanism, the discharging control mechanism is connected with the transmission mechanism, the upper end of the discharging material cylinder is connected with a mortar feeding pipe, and the lower end of the discharging material cylinder is provided with a conveying propulsion mechanism.

2. The novel spiral quantitative mortar discharging device according to claim 1, wherein the blanking control mechanism comprises a control panel, a blanking adjustment controller and a discharging controller, the control panel is arranged outside the frame, and the blanking adjustment controller is connected with the spiral uniformly-stirring blanking mechanism to control the discharging amount of the spiral uniformly-stirring blanking mechanism.

3. The novel spiral mortar quantitative discharging device according to claim 1, wherein the lower discharging end of the discharging material cylinder is in an inverted cone shape, the material containing groove is arranged on the inner wall of the lower discharging end, the discharging port is arranged at the bottom of the lower discharging end, the lower end of the discharging port is connected with a detachable cylinder type material guiding opening, and a sealing gasket is arranged between the cylinder type material guiding opening and the discharging port.

4. The novel spiral mortar quantitative discharging device according to claim 1, wherein the spiral uniformly-stirring discharging mechanism comprises a discharging rotating shaft and a spiral uniformly-stirring impeller, the spiral uniformly-stirring impeller is installed on the discharging rotating shaft, a piling-preventing conical surface is arranged at the joint of the spiral uniformly-stirring impeller and the discharging rotating shaft, the edge of the spiral uniformly-stirring impeller is attached to the inner wall of the discharging material cylinder, the discharging rotating shaft is vertically arranged in the discharging material cylinder, the spiral uniformly-stirring impeller comprises an upper uniformly-stirring blade and a lower discharging blade, and the edge of the discharging guide blade of the lower discharging blade is attached to a material accommodating groove at the lower discharging end of the lower discharging port.

5. The novel spiral quantitative mortar discharging device according to claim 4, wherein the blade surface of the upper uniformly-stirring blade is provided with uniformly-stirring protrusions.

6. The novel spiral quantitative mortar discharging device according to claim 4, wherein the distance between the upper uniformly-stirring blades of the spiral uniformly-stirring impeller is smaller than the distance between the lower discharging blades.

7. The novel spiral type quantitative mortar discharging device according to claim 1, wherein the transmission mechanism comprises a discharging stepping motor, a transmission connecting piece and a driven wheel, the driven wheel is connected with the discharging stepping motor through the transmission connecting piece, and the driven wheel is arranged at the upper end part of the discharging rotating shaft.

8. The novel spiral mortar quantitative discharging device according to claim 1, wherein the conveying and pushing mechanism comprises a telescopic pusher, a pushing guide rail and a pushing rotary drum, the pushing rotary drum is mounted at the bottom of the pushing guide rail, the telescopic pusher is arranged above the pushing guide rail, and a pushing part is arranged at the front end part of the telescopic pusher.

9. The novel spiral mortar quantitative discharging device according to claim 2, wherein the discharging controller is a discharging sensor, the discharging sensor is arranged on one side of the discharging port, and the discharging sensor is connected with the transmission mechanism and the telescopic pusher.

10. The novel spiral mortar quantitative discharging device according to claim 2, wherein the discharging controller is a discharging pedal, and the discharging pedal is connected with the transmission mechanism and the telescopic pusher.