CN212708132U - Flow guiding auxiliary material for vacuum infusion of wind blade - Google Patents
Flow guiding auxiliary material for vacuum infusion of wind blade Download PDFInfo
- Publication number
- CN212708132U CN212708132U CN202021443166.8U CN202021443166U CN212708132U CN 212708132 U CN212708132 U CN 212708132U CN 202021443166 U CN202021443166 U CN 202021443166U CN 212708132 U CN212708132 U CN 212708132U
- Authority
- CN
- China
- Prior art keywords
- flow guide
- sewing
- auxiliary material
- layer
- vacuum infusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 title claims abstract description 24
- 238000009755 vacuum infusion Methods 0.000 title claims abstract description 12
- 238000009958 sewing Methods 0.000 claims abstract description 22
- 239000004744 fabric Substances 0.000 claims abstract description 19
- 229920000728 polyester Polymers 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000011347 resin Substances 0.000 abstract description 3
- 229920005989 resin Polymers 0.000 abstract description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Images
Landscapes
- Woven Fabrics (AREA)
Abstract
The utility model discloses a flow guide auxiliary material for vacuum infusion of a wind blade, which comprises a lower layer of demoulding cloth (1), a middle layer of film (2) with holes and an upper layer of flow guide net (3); the lower layer demoulding cloth (1), the middle layer film (2) with holes and the upper layer flow guide net (3) are sewed into a whole through sewing threads; and sewing one suture line on each of the two sides of the flow guide auxiliary material in the width direction at a distance of 5-10 cm from the edge, and sewing one suture line in the middle at intervals of 30-40 cm according to the width size. The utility model provides a wind-force blade vacuum is filled with water conservancy diversion and is assisted material, the integrated nature is strong, and the number of times is repeatedly laid in the reducible operation in-process, lays the convenience, and production efficiency is high. And the structure is firm, the shape following performance is good, the deformation is not easy to occur, the resin flowing speed in the vacuum infusion process cannot be influenced, and the practicability is high.
Description
Technical Field
The utility model relates to a wind-powered electricity generation blade preparation field, concretely relates to wind-powered electricity generation blade vacuum is filled with water conservancy diversion and is assisted material.
Background
With the gradual exhaustion of non-renewable energy resources on the earth, the importance of renewable energy resources is recognized worldwide, and high attention is paid to the development of the wind power industry. As the most important part in the wind turbine, the blade plays an irreplaceable role in the wind turbine, and a wind turbine blade with excellent design, reliable quality and high efficiency is a key factor for ensuring the normal operation of the whole wind turbine.
In the existing vacuum infusion molding process in the industry, after the main material of the blade is laid, the main material is laid on the surface in sequence: demoulding cloth, a film with holes, a flow guide net and a flow guide groove. This patent provides a novel compound water conservancy diversion material, and this combined material is woven the water conservancy diversion net by drawing of patterns cloth, the foraminiferous film in intermediate level, upper strata and sews up and form, satisfies blade vacuum infusion shaping in-process operation requirement, and convenient and fast can use manpower sparingly, has stronger usability.
At present, adhesives are used in the industry for bonding demolding cloth, a perforated film and a flow guide net product, but the adhesives are limited by the characteristics of the adhesives, so that the holes of the perforated film in the middle layer are easily blocked, and the resin flow rate in the vacuum infusion process is influenced.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: the utility model aims at having the vacuum to pour into the forming process now, the water conservancy diversion medium is laid the process step loaded down with trivial details, consuming time long, provides one kind and lays convenient, efficient wind-force blade vacuum and fills with water conservancy diversion and assist the material.
The technical scheme is as follows: in order to realize the utility model discloses a purpose, the utility model discloses a technical scheme do:
a flow guide auxiliary material for vacuum infusion of a wind blade comprises a lower layer of demoulding cloth, a middle layer of film with holes and an upper layer of flow guide net; the lower layer demoulding cloth, the middle layer film with holes and the upper layer diversion net are sewed into a whole through sewing threads;
sewing one sewing thread at the two sides of the flow guide auxiliary material in the width direction 5-10 cm away from the edges, and sewing one sewing thread at the interval of 30-40 cm in the middle according to the width size;
the upper diversion net adopts a warp-weft direction mesh grid; the lower layer demoulding cloth is woven by polyester fiber silk threads.
In the sewing process, the perforated film is made of PP/PE (or modified) materials and has ultrathin thickness, so that the perforated film is easy to tear when a sewing thread passes through. Therefore, in the sewing process, the middle layer of the film with holes is clamped at two sides through the lower layer of demoulding cloth and the upper layer of flow guide net, so that the tearing degree of the film with holes can be effectively reduced.
The upper layer of the flow guide net material can be made of PE (LD/HD), and is preferably a warp-weft woven net which is soft and flexible, and is beneficial to rolling after sewing; or alternatively an extruded flow directing mesh. The lower layer demoulding cloth is woven by adopting PA6/PA 66/polyester fiber material threads.
Has the advantages that: the utility model provides a wind-force blade vacuum is filled with water conservancy diversion auxiliary material compares in traditional water conservancy diversion material, and the integrated nature is strong, need the water conservancy diversion material of laying in proper order layer upon layer with traditional process, and synthetic an organic whole reduces the operation in-process and repeatedly lays the number of times, lays conveniently, and production efficiency is high. And the structure is firm, the shape following performance is good, and particularly, after the demoulding cloth with very thin thickness is integrated, the demoulding cloth is not easy to deform.
Drawings
Fig. 1 is a schematic view of a cross-sectional structure provided by the present invention.
Fig. 2 is a schematic view of the suture spacing structure provided by the present invention.
Detailed Description
The present invention will be further clarified by the following description with reference to the attached drawings and specific examples, which should be understood as being merely illustrative of the present invention and not limiting the scope of the present invention, and modifications of various equivalent forms of the present invention by those skilled in the art after reading the present invention, all fall within the scope defined by the appended claims of the present application.
Example 1
As shown in figure 1, the flow guide auxiliary material for vacuum infusion of the wind blade comprises a lower layer of demoulding cloth 1, a middle layer of film 2 with holes and an upper layer of flow guide net 3; the lower layer demoulding cloth 1, the middle layer film 2 with holes and the upper layer flow guide net 3 are sewed into a whole through sewing threads;
as shown in fig. 2, the width of the lower layer demoulding cloth 1, the middle layer perforated film 2 and the upper layer flow guide net 3 is the same, if the width is 100cm, two sewing threads are respectively sewed on the flow guide auxiliary material at the distance of 10cm from the edges on both sides in the width direction, and one sewing thread is sewed in the middle at intervals of 40cm according to the width size;
the upper layer flow guide net 3 adopts a warp-weft direction woven net; the lower layer demoulding cloth 1 is woven by polyester fiber silk threads. The stitch length of the sewing thread is less than 10 cm.
Compared with the existing products, the flow guide auxiliary material provided by the utility model can reduce the repeated laying times in the operation process and effectively improve the production efficiency; compared with other composite gluing products, the resin flow speed in the vacuum infusion process is not influenced.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (2)
1. A flow guide auxiliary material for vacuum infusion of a wind blade is characterized by comprising a lower layer of demoulding cloth (1), a middle layer of film (2) with holes and an upper layer of flow guide net (3); the lower layer demoulding cloth (1), the middle layer film (2) with holes and the upper layer flow guide net (3) are sewed into a whole through sewing threads;
sewing one sewing thread at the two sides of the flow guide auxiliary material in the width direction 5-10 cm away from the edges, and sewing one sewing thread at the interval of 30-40 cm in the middle according to the width size;
the upper layer flow guide net (3) adopts a warp-weft direction woven net; the lower layer demoulding cloth (1) is woven by polyester fiber silk threads.
2. The wind blade flow guiding auxiliary material for vacuum infusion according to claim 1, wherein the stitch length of the sewing thread is less than or equal to 10 cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021443166.8U CN212708132U (en) | 2020-07-21 | 2020-07-21 | Flow guiding auxiliary material for vacuum infusion of wind blade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021443166.8U CN212708132U (en) | 2020-07-21 | 2020-07-21 | Flow guiding auxiliary material for vacuum infusion of wind blade |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212708132U true CN212708132U (en) | 2021-03-16 |
Family
ID=74907446
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021443166.8U Active CN212708132U (en) | 2020-07-21 | 2020-07-21 | Flow guiding auxiliary material for vacuum infusion of wind blade |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212708132U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112959692A (en) * | 2021-04-01 | 2021-06-15 | 上海艾港风电科技发展有限公司 | Partition filling process method for wind power blade |
-
2020
- 2020-07-21 CN CN202021443166.8U patent/CN212708132U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112959692A (en) * | 2021-04-01 | 2021-06-15 | 上海艾港风电科技发展有限公司 | Partition filling process method for wind power blade |
| CN112959692B (en) * | 2021-04-01 | 2023-09-01 | 上海艾港风电科技发展有限公司 | Regional pouring process method for wind power blade |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201619252U (en) | Vacuum infusion system of heterogeneous overlay structure | |
| CN109826761A (en) | The structure of fluting perforation processing is cut for core surfaces | |
| CN212708132U (en) | Flow guiding auxiliary material for vacuum infusion of wind blade | |
| CN204869700U (en) | Prevent megawatt level wind turbine blade girder preparation facilities of girder edge fold and turn -up | |
| CN106057965A (en) | Light steering membrane production process | |
| CN204572349U (en) | A kind of wind machine's laminae made from composite material | |
| CN210026518U (en) | High-toughness geotextile with warp and weft plastic flat filaments | |
| CN209718677U (en) | It is a kind of to sprawl tooling for blade girder plate end construction bag | |
| CN203247370U (en) | Anti-radiation synthetic fiber | |
| CN206335864U (en) | A kind of fiber cloth of blade of wind-driven generator bonding angle | |
| CN209053085U (en) | Composite polymer Special-shaped sheet | |
| CN203899309U (en) | Double-layer composite monofilament and multifilament interwoven screen | |
| CN205130528U (en) | Vacuum water conservancy diversion fabric | |
| CN214726664U (en) | Vacuum infusion forming device for wind power blade | |
| CN202786636U (en) | Unidirectional carbon fiber fabric for super-large wind turbine blade | |
| CN201785576U (en) | Three-dimensional fabric and three-dimensional fabric filler applying same | |
| CN207028429U (en) | Film is compiled in one kind modeling | |
| CN208946720U (en) | A kind of outer reinforcement priming by vacuum structure of wind electricity blade front and rear edge | |
| CN110816005A (en) | Production process of composite multilayer geomembrane | |
| CN104234944B (en) | Blade of wind-driven generator and wind-driven generator | |
| CN215921446U (en) | Seepage-proofing composite geotextile | |
| CN202626555U (en) | Ultrasonic sewing device | |
| CN201892423U (en) | Thermal insulation device of mid-frequency induction graphitization furnace | |
| CN105561679A (en) | Steel plastic composite sideless filer net and making method thereof | |
| CN216658979U (en) | Integrated pouring molding structure for manhole plate and manhole cover plate of wind power generation blade |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231017 Address after: No. 17 Zhenhua East Road, Lianyungang High tech Industrial Development Zone, Lianyungang City, Jiangsu Province, 222069 Patentee after: LIANYUNGANG ZHONGFU LIANZHONG COMPOSITES GROUP Co.,Ltd. Address before: 839000 Guangdong Industrial Park, Yizhou District, Hami, the Xinjiang Uygur Autonomous Region Patentee before: ZHONGFU LIANZHONG (HAMI) COMPOSITES CO.,LTD. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231115 Address after: 9th Floor, Block C, Building B6, Dongsheng Science and Technology Park, No. 66 Xixiaokou Road, Haidian District, Beijing, 100192 Patentee after: SINOMATECH WIND POWER BLADE Co.,Ltd. Address before: No. 17 Zhenhua East Road, Lianyungang High tech Industrial Development Zone, Lianyungang City, Jiangsu Province, 222069 Patentee before: LIANYUNGANG ZHONGFU LIANZHONG COMPOSITES GROUP Co.,Ltd. |