CN212707932U - Nylon production equipment with uniform discharging - Google Patents
Nylon production equipment with uniform discharging Download PDFInfo
- Publication number
- CN212707932U CN212707932U CN202020503542.1U CN202020503542U CN212707932U CN 212707932 U CN212707932 U CN 212707932U CN 202020503542 U CN202020503542 U CN 202020503542U CN 212707932 U CN212707932 U CN 212707932U
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- Prior art keywords
- assembly
- discharge
- discharging
- nylon
- hole
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- 238000007599 discharging Methods 0.000 title claims abstract description 64
- 239000004677 Nylon Substances 0.000 title claims abstract description 44
- 229920001778 nylon Polymers 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 21
- 238000001125 extrusion Methods 0.000 claims abstract description 20
- 238000002844 melting Methods 0.000 claims abstract description 19
- 230000008018 melting Effects 0.000 claims abstract description 18
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 238000005491 wire drawing Methods 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 238000004891 communication Methods 0.000 claims abstract description 4
- 239000002245 particle Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229920002647 polyamide Polymers 0.000 description 6
- 239000000835 fiber Substances 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 239000012768 molten material Substances 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229920003188 Nylon 3 Polymers 0.000 description 1
- 229920001007 Nylon 4 Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- -1 cyclic lactam Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000003913 materials processing Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Abstract
The utility model discloses an even nylon production facility of ejection of compact, include: the device comprises a wire drawing device, a cooling device, a cutting device and a rack; the wire drawing device is provided with a feeding assembly, a melting assembly, a steering assembly and an extrusion assembly, wherein the melting assembly is connected below the feeding assembly, one end of the melting assembly, which is far away from the feeding assembly, is connected with the steering assembly, and a wire drawing screw rod and a heating assembly are arranged in the melting assembly; the steering assembly is in communication with the extrusion assembly; one end of the extrusion assembly, which is close to the water tank, is provided with a discharge die, and the discharge die is provided with at least 5 discharge holes; the discharge hole is divided into a central discharge hole and a pair of first and second discharge holes; the central discharging hole is positioned in the center of the discharging die, and a pair of first discharging holes and a pair of second discharging holes are respectively formed in two sides of the central discharging hole from inside to outside; the aperture of the central discharging hole is smaller than that of the first discharging hole, and the aperture of the first discharging hole is smaller than that of the second discharging hole. The utility model discloses flow is average when effectively guaranteeing the nylon ejection of compact.
Description
Technical Field
The utility model relates to a nylon materials processing field, in particular to nylon production facility, especially an even nylon production facility of ejection of compact.
Background
Polyamide (PA, commonly called nylon) is developed and produced into injection molding products in the 50 th century so as to replace metal to meet the requirements of light weight and cost reduction of downstream industrial products. The strength of the polyamide fiber is 1-2 times higher than that of cotton, 4-5 times higher than that of wool, and 3 times higher than that of viscose fiber. The polyamide has many repeated amide groups on the main chain, is called nylon when used as plastic, is called nylon when used as synthetic fiber, can be prepared from diamine and dibasic acid, and can also be synthesized by omega-amino acid or cyclic lactam. Polyamide fibers have poor heat resistance and light resistance, poor retention properties, and the resulting garments are not as stiff as polyester. In addition, both of nylon-66 and nylon-6 used for clothing have a disadvantage of poor moisture absorption and dyeing properties, and therefore, new polyamide fibers of nylon-3 and nylon-4, which are new varieties of polyamide fibers, have been developed, and are characterized by light weight, excellent crease resistance, good air permeability, good durability, dyeing properties, heat setting, and the like, and thus are considered to have a promising future.
The nylon is generally prepared by melting raw materials by heating at a temperature higher than the melting point of the raw materials, extruding, cooling, and cutting into fine particles. However, in the prior art, when the nylon is extruded from the mold, the liquid nylon close to the inner wall of the mold tends to adhere to the inner wall of the mold, and the liquid nylon has a certain viscosity, so that the flow rate of the liquid nylon close to the inner wall is slow and the liquid nylon comes out from the middle part of the mold. The liquid nylon that speed differs can lead to the problem that the flow of the liquid nylon of position difference is different when the ejection of compact, finally leads to the ejection of compact inhomogeneous.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide an even nylon production facility of ejection of compact, the flow is average when this equipment effectively ensures the nylon ejection of compact.
In order to solve the technical problem, the utility model discloses a technical scheme does:
the utility model provides a nylon production facility that ejection of compact is even, includes:
the wire drawing device is provided with a feeding assembly, a melting assembly, a steering assembly and an extrusion assembly, wherein the melting assembly is connected below the feeding assembly, one end of the melting assembly, which is far away from the feeding assembly, is connected with the steering assembly, and a wire drawing screw rod and a heating assembly are arranged in the melting assembly; the steering assembly is in communication with the extrusion assembly; one end of the extrusion assembly, which is close to the water tank, is provided with a discharge die, and the discharge die is provided with at least 5 discharge holes; the discharge holes are divided into a central discharge hole, a pair of first discharge holes and a pair of second discharge holes; the central discharging hole is positioned in the center of the discharging die, and a pair of first discharging holes and a pair of second discharging holes are respectively formed in two sides of the central discharging hole from inside to outside; the aperture of the central discharging hole is smaller than that of the first discharging hole, and the aperture of the first discharging hole is smaller than that of the second discharging hole;
the inlet of the cooling device is connected and communicated with the extrusion assembly, the water tank is connected with the inlet and is used for reducing nylon extruded from the extrusion assembly of the wire drawing device, and the cooling device is also provided with a heat exchange system;
the cutting device is connected with one end of the water tank, which is far away from the extrusion assembly, and a rotary cutting knife is arranged in the cutting device and used for cutting the wiredrawing nylon into particles;
and the frame is used for fixing the wire drawing device, the cooling device and the cutting device.
Preferably, the aperture of the central discharge hole, the aperture of the first discharge hole and the aperture of the second discharge hole are respectively 2.0mm, 2.2mm and 2.4 mm.
More preferably, the discharging die is further provided with a pair of third discharging holes, the pair of third discharging holes are respectively located at two sides of the pair of second discharging holes, and the aperture of the second discharging holes is smaller than that of the third discharging holes.
Particularly preferably, the aperture of each third discharge hole is 2.5 mm.
Preferably, the cutting device is further provided with a plurality of pairs of up-and-down combined rollers, and the nylon drawn wires move to the rotary cutter through the rollers.
More preferably, a limiting part is further arranged between the roller and the rotary cutter so as to limit the advancing direction of the nylon drawn wires in a gap between an upper limiting block and a lower limiting block of the limiting part.
The utility model has the advantages as follows:
adopt above-mentioned technical scheme, because the discharge opening of ejection of compact mould increases progressively from central authorities to the aperture that is close to the mould wall, and what is relative with the aperture is that because the viscidity of fluid and the fluid adhesion nature that is close to the inside of ejection of compact mould, the velocity of flow of the nylon melt that flows through the discharge opening diminishes in proper order from central authorities to the discharge opening that is close to the mould wall, and the increase progressively of aperture can effectively control the flow that flows through the discharge opening and increase progressively. The flow speed of the discharge hole in the center is high, but the flow is reduced by the aperture; and the flow velocity of the discharging holes with the sequentially increasing aperture on the two sides is decreased progressively, but the flow is increased progressively. In unit time, the volume of the molten material flowing through the discharge hole is equal to the flow rate multiplied by the unit time, and the flow volume of the molten material coming out of the discharge hole can be ensured to be basically equal by sequentially increasing the aperture of the discharge hole from the center to two sides, so that the discharge is more uniform.
Drawings
FIG. 1 is a schematic view of a discharge hole portion of a discharge die in the prior art;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic structural view of a drawing device, a cooling device and a cutting device according to the present invention;
fig. 4 is a schematic structural diagram of a discharge hole portion of the discharge mold of the present invention.
In the figure, 10-nylon drawing, 40-heat exchange system, 100-drawing device, 110-feeding component, 111-feeding funnel, 113-drawing screw, 120-melting component, 121-heating component, 130-steering component, 140-extruding component, 141-discharging mould, 1411-central discharging hole, 1413-first discharging hole, 1415-second discharging hole, 1417-third discharging hole, 200-cooling device, 210-cooling groove, 211-first cooling layer, 213-second cooling layer, 215-radiating fin, 217-separating component, 300-cutting device, 310-rotary cutter, 320-fixing component and 330-roller.
Detailed Description
The following describes the present invention with reference to the accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features related to the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In the prior art, as shown in fig. 1, a phenomenon that nylon is discharged unevenly due to different flow rates of different discharge holes generally exists.
For solving the problems existing in the prior art, the utility model discloses an embodiment does:
as shown in fig. 2-3, a nylon production device with uniform discharging is provided: the method comprises the following steps:
the wire drawing device is provided with a feeding component 110, a melting component 120, a steering component 130 and an extruding component 140, wherein the melting component 120 is connected below the feeding component 110, one end of the melting component 120, which is far away from the feeding component 110, is connected with the steering component 130, and a wire drawing screw 113 and a heating component 121 are arranged in the melting component 120; the steering assembly 130 is in communication with the extrusion assembly 140; one end of the extrusion assembly 140 close to the water tank is provided with a discharge die 141, and the discharge die 141 is provided with at least 5 discharge holes; the discharge holes are divided into a central discharge hole 1411, a pair of first discharge holes 1413 and a pair of second discharge holes 1415; the central discharging hole 1411 is located in the center of the discharging die 141, and a pair of first discharging holes 1413 and a pair of second discharging holes 1415 are respectively formed in two sides of the central discharging hole from inside to outside; the aperture of the central discharging hole 1411 is smaller than that of the first discharging hole 1413, and the aperture of the first discharging hole 1413 is smaller than that of the second discharging hole 1415;
the inlet of the cooling device 200 is connected and communicated with the extrusion assembly 140, the water tank is connected with the inlet and used for reducing the nylon extruded from the extrusion assembly 140 of the drawing device, and the cooling device 200 is also provided with a heat exchange system 40;
the cutting device 300 is connected with one end of the water tank far away from the extrusion assembly 140, and a rotary cutter is arranged in the cutting device 300 and used for cutting the wiredrawing nylon into particles;
and a frame for fixing the drawing device, the cooling device 200 and the cutting device 300.
Specifically, the central discharge hole 1411, the first discharge hole 1413 and the second discharge hole 1415 have apertures of 2.0mm, 2.2mm and 2.4mm, respectively.
More specifically, the discharging die 141 is further provided with a pair of third discharging holes 1417, the pair of third discharging holes 1417 are respectively located on two sides of the pair of second discharging holes 1415, and the aperture of the second discharging hole 1415 is smaller than that of the third discharging holes 1417.
On the basis, the utility model discloses another embodiment does:
as shown in fig. 4, the pair of third discharging holes 1417 are respectively 2.5mm in aperture.
Specifically, the cutting device 300 is further provided with a plurality of pairs of rollers 330 combined up and down, and the nylon wire 10 goes to the rotary cutter 310 through the rollers 330. A limiting part is arranged between the roller 330 and the rotary cutter 310 so as to limit the advancing direction of the nylon drawn wire 10 in a gap between an upper limiting block and a lower limiting block of the limiting part.
By adopting the above technical scheme, because the discharge hole of the discharge die 141 gradually increases from the center to the aperture close to the die wall, the flow velocity of the nylon melt flowing through the discharge hole gradually decreases from the center to the discharge hole close to the die wall, and the increase of the aperture can effectively control the increase of the flow flowing through the discharge hole, as compared with the aperture, because of the viscosity of the fluid and the fluid adhesiveness close to the inside of the discharge die 141. The flow speed of the discharge hole in the center is high, but the flow is reduced by the aperture; and the flow velocity of the discharging holes with the sequentially increasing aperture on the two sides is decreased progressively, but the flow is increased progressively. In unit time, the volume of the molten material flowing through the discharge hole is equal to the flow rate multiplied by the unit time, and the flow volume of the molten material coming out of the discharge hole can be ensured to be basically equal by sequentially increasing the aperture of the discharge hole from the center to two sides, so that the discharge is more uniform.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.
Claims (6)
1. The utility model provides a nylon production facility that the ejection of compact is even which characterized in that: the method comprises the following steps:
the wire drawing device is provided with a feeding assembly, a melting assembly, a steering assembly and an extrusion assembly, wherein the melting assembly is connected below the feeding assembly, one end of the melting assembly, which is far away from the feeding assembly, is connected with the steering assembly, and a wire drawing screw rod and a heating assembly are arranged in the melting assembly; the steering assembly is in communication with the extrusion assembly; one end of the extrusion assembly, which is close to the water tank, is provided with a discharge die, and the discharge die is provided with at least 5 discharge holes; the discharge holes are divided into a central discharge hole, a pair of first discharge holes and a pair of second discharge holes; the central discharging hole is positioned in the center of the discharging die, and a pair of first discharging holes and a pair of second discharging holes are respectively formed in two sides of the central discharging hole from inside to outside; the aperture of the central discharging hole is smaller than that of the first discharging hole, and the aperture of the first discharging hole is smaller than that of the second discharging hole;
the inlet of the cooling device is connected and communicated with the extrusion assembly, and the water tank is connected with the inlet and used for reducing the temperature of the nylon extruded from the extrusion assembly of the drawing device; the cooling device is also provided with a heat exchange system;
the cutting device is connected with one end of the water tank, which is far away from the extrusion assembly, and a rotary cutting knife is arranged in the cutting device and used for cutting the wiredrawing nylon into particles;
and the frame is used for fixing the wire drawing device, the cooling device and the cutting device.
2. The nylon production equipment with uniform discharging according to claim 1, which is characterized in that: the aperture of the central discharge hole, the aperture of the first discharge hole and the aperture of the second discharge hole are respectively 2.0mm, 2.2mm and 2.4 mm.
3. The nylon production equipment with uniform discharging according to claim 1, which is characterized in that: the discharge die is further provided with a pair of third discharge holes, the pair of third discharge holes are respectively located on two sides of the pair of second discharge holes, and the aperture of the second discharge holes is smaller than that of the third discharge holes.
4. The nylon production equipment with uniform discharging according to claim 3, which is characterized in that: the aperture of the third discharging hole is 2.5mm respectively.
5. The nylon production equipment with uniform discharge according to any one of claims 1 to 4, characterized in that: the cutting device is also provided with a plurality of pairs of rollers which are combined up and down, and the nylon drawn wires go to the rotary cutter through the rollers.
6. The nylon production equipment with uniform discharging according to claim 5, which is characterized in that: and a limiting part is further arranged between the roller and the rotary cutter so as to limit the advancing direction of the nylon drawn wires in a gap between an upper limiting block and a lower limiting block of the limiting part.
Priority Applications (1)
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CN202020503542.1U CN212707932U (en) | 2020-04-07 | 2020-04-07 | Nylon production equipment with uniform discharging |
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CN202020503542.1U CN212707932U (en) | 2020-04-07 | 2020-04-07 | Nylon production equipment with uniform discharging |
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CN212707932U true CN212707932U (en) | 2021-03-16 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114571628A (en) * | 2022-02-08 | 2022-06-03 | 朱哲明 | Plastic particle manufacturing and stirring all-in-one machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114571628A (en) * | 2022-02-08 | 2022-06-03 | 朱哲明 | Plastic particle manufacturing and stirring all-in-one machine |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A nylon production equipment with uniform discharge Granted publication date: 20210316 Pledgee: Jiangmen Rural Commercial Bank Co.,Ltd. Pledgor: Jiangmen Henghui New Material Technology Co.,Ltd. Registration number: Y2024980001963 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |