CN212706947U

CN212706947U - A cutting device for production of high density sponge

Info

Publication number: CN212706947U
Application number: CN202021446428.6U
Authority: CN
Inventors: 李波烈
Original assignee: Chongqing Yuexin Electronics Co ltd
Current assignee: Chongqing Dekang Electronic Technology Co ltd
Priority date: 2020-07-21
Filing date: 2020-07-21
Publication date: 2021-03-16
Anticipated expiration: 2030-07-21

Abstract

The utility model discloses a cutting device for production of high-density sponge, including first supporting mechanism, second supporting mechanism, the mechanism of cutting, the truckle that is used for strutting arrangement, second supporting mechanism set up in first supporting mechanism's top, cut the mechanism set up in on the second supporting mechanism, the truckle passes through the bottom of fix with screw in the landing leg, still including the mechanism, the actuating mechanism that hold that are used for the high-density sponge of fixed not unidimensional size, hold the mechanism set up in first supporting mechanism's top, actuating mechanism set up in one side of cutting the mechanism. The utility model discloses set up baffle and push pedal cooperation work with the fixed not sponge of unidimensional size, thereby prevent that it from taking place the skew when cutting and receiving the damage, increased the application scope of device in addition, it is rotatory to set up the motor and drive the drive roll to cooperate a plurality of driven voller, can promote the removal in the passageway that the high-density sponge formed between baffle and push pedal.

Description

A cutting device for production of high density sponge

Technical Field

The utility model belongs to the technical field of high-density sponge processing equipment technique and specifically relates to a cutting device for production of high-density sponge.

Background

The high-density sponge is sponge with the weight of more than kilogram of rotating shaft per cubic meter of sponge. The sponge process has been improved, the density of the sponge is not advisable only by weight, generally, the hardness of the sponge with high density is also high, but the ultra-soft auxiliary agent is added into the sponge with high density, so that the sponge becomes ultra-soft and can be used as sound-absorbing cotton, sofa cushions and soft packing materials. The sponge of medium density, low density is used for doing general protection material, and the sponge hardness degree of the same density is also different, has the absorption external force, feels fine and smooth, soft, comfortable characteristics, in trades such as car, furniture, health care, toy, can satisfy multiple market demand, present cutting device simple structure, can't be applicable to the sponge of different sizes, and need manual operation material loading and unloading, machining efficiency is low, increases manufacturing cost.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a cutting device for production of high-density sponge to propose present cutting device simple structure in solving above-mentioned background, can't be applicable to the sponge of not unidimensional size, and need manual operation material loading and unloading, machining efficiency is low, increases manufacturing cost's problem.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a cutting device for production of high-density sponge, includes first supporting mechanism, second supporting mechanism, cuts mechanism, truckle that are used for strutting arrangement, second supporting mechanism set up in the top of first supporting mechanism, cut the mechanism set up in on the second supporting mechanism, the truckle passes through the bottom of fix with screw in landing leg, still includes the mechanism, the actuating mechanism that hold that are used for fixed not high-density sponge of equidimension, hold the mechanism set up in the top of first supporting mechanism, actuating mechanism set up in one side of cutting the mechanism.

Preferably, the first supporting mechanism comprises a workbench and supporting legs, and the supporting legs are fixed at four corners of the bottom of the workbench through screws.

Preferably, hold the mechanism and include baffle, push pedal, mounting groove, electric telescopic handle, driven voller, guard slot, the baffle passes through the fix with screw in the top of workstation, a plurality of has been seted up in the workstation the mounting groove, every the mounting groove is inside all to be fixed with through the fix with screw the driven voller, electric telescopic handle passes through the fix with screw the workstation is kept away from one side of baffle, electric telescopic handle's tip passes through the fix with screw has the push pedal, the guard slot set up in the inside of workstation to corresponding with the position of cutter.

Preferably, the second supporting mechanism comprises a first hydraulic cylinder, a mounting plate, guide pillars and guide sleeves, the mounting plate is arranged above the workbench, three guide pillars are fixed at four corners of the lower surface of the mounting plate through screws, the guide sleeves are arranged below each guide pillar, the guide pillars are in clearance fit with the guide sleeves, the first hydraulic cylinder is arranged on the left front side below the mounting plate, and the first hydraulic cylinder is fixedly connected with the mounting plate through screws.

Preferably, the driving mechanism comprises two rotating drums, a conveying belt, a motor, a driving roller and a rotating shaft, the two rotating drums are fixed below the mounting plate through screws, the rotating shafts are connected inside the two rotating drums through bearings, the driving roller is connected to the rotating shaft through a key, a plurality of grooves are uniformly formed in the driving roller, the motor is fixed on the mounting plate through screws, and the conveying belt is arranged between the motor and the rotating shaft.

Preferably, actuating mechanism includes rotary drum, motor, drive roll, pivot, first helical gear, second helical gear, transmission shaft, third helical gear, there are two below second supporting mechanism through the fix with screw the rotary drum, two the rotary drum is inside to be connected with through the bearing the pivot, key joint has in the pivot the drive roll, the motor passes through the fix with screw on the second supporting mechanism, the output end key of motor is connected with first helical gear, key joint has in the pivot third helical gear, first helical gear with be provided with between the third helical gear the transmission shaft, the both ends symmetry of transmission shaft is provided with two the second helical gear, two the second helical gear respectively with first helical gear reaches third helical gear meshing.

Preferably, the cutting mechanism comprises a second hydraulic cylinder, a mounting frame and a cutter, the second hydraulic cylinder is fixed on the lower portion of the mounting plate through screws, the lower end of the second hydraulic cylinder is fixed on the mounting frame through screws, and the cutter is fixed on the lower portion of the mounting frame through screws.

The utility model provides a technical scheme can include following beneficial effect:

1. through setting up baffle and push pedal cooperation work with the sponge of fixed not unidimensional size, thereby prevent that it from taking place the skew when cutting and receiving the damage, increased the application scope of device in addition.

2. Through setting up the motor and driving the drive roll rotation to cooperate a plurality of driven voller, can promote the high-density sponge and remove in the passageway that forms between baffle and push pedal, in order to realize automatic feeding, thereby the high-density sponge is cut the part that gets off and can be realized automatic unloading by remaining sponge is promoted forward, the degree of automation of improvement device is in order to promote cutting efficiency.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and together with the description, serve to explain the principles of the application.

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a front view of a first embodiment of the present invention;

fig. 2 is a left side view of the first embodiment of the present invention;

fig. 3 is a top view of a first embodiment of the present invention;

fig. 4 is a top view of the inventive table;

fig. 5 is a front view of a drive mechanism according to a second embodiment of the present invention.

In the figure: 1. a first support mechanism; 11. a work table; 12. a support leg; 2. a containing mechanism; 21. a baffle plate; 22. pushing the plate; 23. mounting grooves; 24. an electric telescopic rod; 25. a driven roller; 26. a protective groove; 3. a second support mechanism; 31. a first hydraulic cylinder; 32. mounting a plate; 33. a guide post; 34. a guide sleeve; 4. a drive mechanism; 41. a rotating drum; 42. a conveyor belt; 43. a motor; 44. a drive roll; 45. a rotating shaft; 401. a first helical gear; 402. a second helical gear; 403. a drive shaft; 404. a third bevel gear; 5. a cutting mechanism; 51. a second hydraulic cylinder; 52. a mounting frame; 53. a cutter; 6. and a caster.

Detailed Description

Hereinafter, embodiments will be described with reference to the drawings. The embodiments described below do not limit the scope of the invention described in the claims. Further, the entire contents of the configurations shown in the following embodiments are not limited to those necessary as a solution of the invention described in the claims.

Example 1

As shown in fig. 1, 2, 3, 4, a cutting device for high-density sponge production comprises a first supporting mechanism 1, a second supporting mechanism 3, a cutting mechanism 5 and casters 6 for supporting the device, wherein the second supporting mechanism 3 is arranged above the first supporting mechanism 1, the cutting mechanism 5 is arranged on the second supporting mechanism 3, the casters 6 are arranged below the first supporting mechanism 1, the cutting device further comprises a holding mechanism 2 and a driving mechanism 4 for fixing high-density sponges with different sizes, the holding mechanism 2 is arranged above the first supporting mechanism 1, the driving mechanism 4 is arranged on one side of the cutting mechanism 5, the first supporting mechanism 1 comprises a workbench 11 and supporting legs 12, the supporting legs 12 are fixed at four corners of the bottom of the workbench 11 through screws for supporting the device, the holding mechanism 2 comprises a baffle 21, a push plate 22, a mounting groove 23, an electric telescopic rod 24, The driven roller 25 and the protection groove 26, the baffle plate 21 is fixed above the first supporting mechanism 1 through screws, a plurality of mounting grooves 23 are formed in the first supporting mechanism 1, the driven roller 25 is fixed inside each mounting groove 23 through screws for realizing the movement of sponge, the electric telescopic rod 24 is fixed on one side of the first supporting mechanism 1 away from the baffle plate 21 through screws for driving the push plate 22 to move so as to fix the sponge with different sizes, the push plate 22 is fixed at the end part of the electric telescopic rod 24 through screws for fixing the sponge in cooperation with the baffle plate 21 so as to prevent the sponge from shifting and affecting the cutting effect, the protection groove 26 is formed inside the first supporting mechanism 1 and corresponds to the position of the cutting mechanism 5 for protecting the cutting knife 53, the second supporting mechanism 3 comprises a first hydraulic cylinder 31, a mounting plate 32, a guide pillar 33 and a guide sleeve 34, the mounting plate 32 is arranged above the first supporting mechanism 1, three guide columns 33 are fixed at four corners of the lower surface of the mounting plate 32 through screws, a guide sleeve 34 is arranged below each guide column 33, the guide columns 33 are in clearance fit with the guide sleeves 34, the arrangement is used for supporting the stability of the mounting plate 32, a first hydraulic cylinder 31 is arranged at the left front side below the mounting plate 32 and used for adjusting the height of the mounting plate 32, the first hydraulic cylinder 31 is fixedly connected with the mounting plate 32 through screws, the driving mechanism 4 comprises a rotary drum 41, a conveyor belt 42, a motor 43, a driving roller 44 and a rotary shaft 45, two rotary drums 41 are fixed below the second supporting mechanism 3 through screws, the insides of the two rotary drums 41 are connected with the rotary shaft 45 through bearings, the driving roller 44 is in key connection with the rotary shaft 45, a plurality of grooves are uniformly formed in the driving roller 44 and used for increasing the friction force between the driving roller 44 and the sponge to drive the sponge to move, be provided with conveyer belt 42 between motor 43 and the pivot 45 for drive pivot 45 and drive roll 44 through motor 43 and rotate, cut the mechanism 5 and include second hydraulic cylinder 51, mounting bracket 52, cutter 53, second hydraulic cylinder 51 is fixed in the below of second supporting mechanism 3 through the screw, is used for controlling cutter 53 and reciprocates, and the lower extreme of second hydraulic cylinder 51 has mounting bracket 52 through the screw fixation, and there is cutter 53 below mounting bracket 52 through the screw fixation.

In the above structure: when the sponge cutting machine is used, high-density sponge to be cut is placed on the driven roller 25 on one side of the baffle plate 21, the push plate 22 is driven to move towards the sponge through the electric telescopic rod 24 according to the width of the sponge until the sponge is matched with the baffle plate 21 to fix the sponge to prevent the sponge from deviating, then the first hydraulic cylinder 31 is started to work, the height of the mounting plate 32 is adjusted according to the thickness of the sponge until the driving roller 44 contacts the sponge, the sponge is clamped and fixed through the matching of the driving roller 44 and the driven roller 25, at the moment, the motor 43 is started to work to drive the driving roller 44 to rotate to push the sponge to move towards the cutting mechanism 5 to realize automatic feeding, then the motor 43 is stopped to stop moving the sponge, the second hydraulic cylinder 51 is started to drive the cutter 53 to move downwards to cut the sponge, the second hydraulic cylinder 51 drives the cutter 53 to move upwards after the sponge is cut, and the, the operation is repeated in a circulating way to realize the cutting work of the sponge.

Example 2

As shown in fig. 4 and 5, the difference between the embodiment 2 and the embodiment 1 is that the drum 41, the conveyor belt 42, the motor 43, the driving roller 44 and the rotating shaft 45 of the embodiment 1 are replaced by the drum 41, the motor 43, the driving roller 44, the rotating shaft 45, the first bevel gear 401, the second bevel gear 402, the transmission shaft 403 and the third bevel gear 404, the starting motor 43 is operated to drive the first bevel gear 401 to rotate, thereby driving the third bevel gear 404 to rotate, and since the second bevel gear 402 is engaged with the third bevel gear 404, the second bevel gear 402 will synchronously drive the third bevel gear 404 and the rotating shaft 45 to rotate, thereby driving the driving roller 44 to rotate to push the sponge to move.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims

1. The utility model provides a cutting device for production of high density sponge which characterized in that: the sponge cutting machine comprises a first supporting mechanism (1), a second supporting mechanism (3), a cutting mechanism (5) and trundles (6) which are used for supporting a device, wherein the second supporting mechanism (3) is arranged above the first supporting mechanism (1), the cutting mechanism (5) is arranged on the second supporting mechanism (3), the trundles (6) are fixed at the bottom ends of supporting legs (12) through screws, and the sponge cutting machine further comprises a containing mechanism (2) and a driving mechanism (4) which are used for fixing high-density sponges with different sizes, the containing mechanism (2) is arranged above the first supporting mechanism (1), and the driving mechanism (4) is arranged on one side of the cutting mechanism (5);

the first supporting mechanism (1) comprises a workbench (11) and supporting legs (12), wherein the supporting legs (12) are fixed at four corners of the bottom of the workbench (11) through screws;

the containing mechanism (2) comprises a baffle plate (21), a push plate (22), mounting grooves (23), an electric telescopic rod (24), a driven roller (25) and a protective groove (26), the baffle plate (21) is fixed above the workbench (11) through screws, a plurality of mounting grooves (23) are formed in the workbench (11), the driven roller (25) is fixed inside each mounting groove (23) through screws, the electric telescopic rod (24) is fixed on one side, far away from the baffle plate (21), of the workbench (11) through screws, the push plate (22) is fixed at the end part of the electric telescopic rod (24) through screws, and the protective groove (26) is formed inside the workbench (11) and corresponds to the position of the cutter (53);

the second supporting mechanism (3) comprises a first hydraulic cylinder (31), a mounting plate (32), three guide columns (33) and a guide sleeve (34), the mounting plate (32) is arranged above the workbench (11), the four corners of the lower surface of the mounting plate (32) are fixed with the three guide columns (33) through screws, the guide sleeve (34) is arranged below each guide column (33), the guide columns (33) are in clearance fit with the guide sleeve (34), the first hydraulic cylinder (31) is arranged on the left front side below the mounting plate (32), and the first hydraulic cylinder (31) is fixedly connected with the mounting plate (32) through screws;

cut mechanism (5) and include second pneumatic cylinder (51), mounting bracket (52), cutter (53), second pneumatic cylinder (51) are fixed in through the screw the below of mounting panel (32), the lower extreme of second pneumatic cylinder (51) is fixed in through the screw mounting bracket (52), mounting bracket (52) below is fixed in through the screw cutter (53).

2. The cutting device for high density sponge production as claimed in claim 1, wherein: actuating mechanism (4) include rotary drum (41), conveyer belt (42), motor (43), drive roll (44), pivot (45), there are two below of mounting panel (32) through fix with screw rotary drum (41), two rotary drum (41) are inside to be connected with through the bearing pivot (45), keyed joint has on pivot (45) drive roll (44), a plurality of recess has evenly been seted up on drive roll (44), motor (43) are through the fix with screw on mounting panel (32), motor (43) with be provided with between pivot (45) conveyer belt (42).

3. The cutting device for high density sponge production as claimed in claim 1, wherein: the driving mechanism (4) comprises a rotary drum (41), a motor (43), a driving roller (44), a rotary shaft (45), a first bevel gear (401), a second bevel gear (402), a transmission shaft (403) and a third bevel gear (404), wherein two rotary drums (41) are fixed below the second supporting mechanism (3) through screws, the insides of the two rotary drums (41) are connected with the rotary shaft (45) through bearings, the driving roller (44) is connected to the upper key of the rotary shaft (45), the motor (43) is fixed on the second supporting mechanism (3) through screws, the output end of the motor (43) is connected with the first bevel gear (401) through a key, the third bevel gear (404) is connected to the upper key of the rotary shaft (45), and the transmission shaft (403) is arranged between the first bevel gear (401) and the third bevel gear (404), two second bevel gears (402) are symmetrically arranged at two ends of the transmission shaft (403), and the two second bevel gears (402) are respectively meshed with the first bevel gear (401) and the third bevel gear (404).