CN212697598U - Automatic feed production line - Google Patents
Automatic feed production line Download PDFInfo
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- CN212697598U CN212697598U CN202021002749.7U CN202021002749U CN212697598U CN 212697598 U CN212697598 U CN 212697598U CN 202021002749 U CN202021002749 U CN 202021002749U CN 212697598 U CN212697598 U CN 212697598U
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model provides a fodder automation line belongs to fodder production facility technical field, including a plurality of material storage storehouses, fortune material mechanism, rubbing crusher constructs, extrusion mechanism, pelletization dish subassembly, blank mechanism, collection mechanism and control mechanism, control mechanism is connected with the drop feed mechanism and the fortune material mechanism in a plurality of material storage warehouses respectively, rubbing crusher constructs, extrusion mechanism and blank mechanism's power supply for the blowing speed and the fortune material mechanism in a plurality of material storage warehouses of control, rubbing crusher constructs, extrusion mechanism and blank mechanism's functioning speed. The utility model discloses can be when one of them or some equipment abnormal operation, the functioning speed of other equipment of rapid control when guaranteeing can automatic production, carry out rapid management and control to the abnormal conditions of equipment, can avoid low reaches equipment idle running to lead to the energy extravagant, also can avoid upstream equipment raw materials extrusion to lead to equipment to transship, can avoid the material to extrude simultaneously and lead to the finished product quality variation too fast, be favorable to improving production efficiency.
Description
Technical Field
The utility model belongs to the technical field of the feed production equipment, more specifically say, relate to a fodder automation line.
Background
The granulated feed is prepared by crushing raw materials and extruding the crushed raw materials into the granulated feed, has the characteristics of comprehensive nutrition, strong stability, storage resistance, easy digestion and absorption, difficult collapsibility in water, no smoke and the like, and is deeply favored by vast farmers. Nowadays, more and more kinds of animals such as fish, poultry and livestock are fed by using pellet feed, and the required particle sizes of different kinds of animal feed are different. The production of pellet feed generally includes the processes such as raw material mixing, smashing, extrusion molding and granulation, each process has a separate device, the material produced in the previous process directly or indirectly enters the next process to realize automatic production, but because the power of each device is fixed after the device is started, when one or some devices abnormally operate, for example, when the material is reduced or overstocked due to insufficient material supply, maintenance or failure of other processes in one process, the devices of other processes still operate according to the original power, on one hand, energy waste or device overload is caused, on the other hand, in the processes such as extrusion molding and granulation, if the material is not supplied enough, the extrusion pressure is insufficient, the granulation effect of the finished product is poor, and the quality is poor.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a fodder automation line to lead to the waste of the energy, equipment overload and the technical problem of finished product quality variation when solving certain or some equipment abnormal operation that exists among the prior art.
In order to achieve the above object, the utility model adopts the following technical scheme: the automatic production line for the feed comprises a plurality of material storage bins, a material conveying mechanism, a crushing mechanism, an extrusion mechanism, a granulating disc assembly, a material cutting mechanism, a collecting mechanism and a control mechanism, wherein the lower parts of the material storage bins are provided with discharging mechanisms; the material conveying mechanism is connected with the discharging mechanism of the material storage bin and is used for conveying and mixing materials; the crushing mechanism is connected with the material conveying mechanism and is used for crushing materials; the extruding mechanism is connected with the crushing mechanism and is used for extruding the materials from the feeding end to the extruding end; the granulating disc assembly is arranged at the end of the extruding mechanism and is detachably connected with the extruding mechanism, and a plurality of material extruding holes are formed in the granulating disc assembly; the cutting mechanism is connected with the extrusion mechanism, is arranged on one side of the discharging of the granulating disc assembly and is used for cutting or poking off the strip-shaped materials extruded from the granulating disc assembly; the collecting mechanism is arranged below the cutting mechanism and used for collecting materials; the control mechanism is respectively connected with the discharging mechanisms of the material storage bins and power sources of the material conveying mechanism, the crushing mechanism, the extruding mechanism and the material cutting mechanism and is used for controlling the discharging speeds of the material storage bins and the operating speeds of the material conveying mechanism, the crushing mechanism, the extruding mechanism and the material cutting mechanism.
The utility model discloses an in the embodiment, the drop feed mechanism of material storage storehouse is automatically controlled valve, and the power supply of fortune material mechanism, rubbing crusher structure, extrusion mechanism and blank mechanism is automatically controlled structure, and control mechanism is the PLC controller.
In one embodiment of the present invention, the material transporting mechanism is a conveyer belt or an auger, and the collecting mechanism is a conveyer belt, an auger or a collecting bin.
In one embodiment of the utility model, the pelletizing disc component comprises a main disc body, a connecting lug, an auxiliary disc body and a driving component, the main disc body is used for being buckled at the extrusion end of the extrusion mechanism and is provided with a plurality of first material extrusion holes, and the outer side surface is provided with a chute; the connecting lug is arranged on the main disc body and is used for detachably connecting the main disc body with the extrusion mechanism; the side edge of the auxiliary disc body is in sliding fit with the sliding chute, a plurality of groups of second material extrusion holes with different hole diameters are arranged, and after the auxiliary disc body slides to a preset position, the first material extrusion holes are aligned with one group of second material extrusion holes for material extrusion; the driving assembly is arranged on the main tray body, connected with the auxiliary tray body, connected with the control mechanism and used for driving the auxiliary tray body to move under the control of the control mechanism.
In one embodiment of the utility model, the edge of the auxiliary disk body is provided with screw teeth, the driving component comprises an adjusting screw rod and a stepping motor, the adjusting screw rod is rotatably arranged on the main disk body and is used for being meshed with the screw teeth at the edge of the auxiliary disk body to drive the auxiliary disk body to slide; the stepping motor is connected with the adjusting screw rod and is connected with the control mechanism.
In one embodiment of the utility model, the screw teeth are arranged on the outer side surface of the auxiliary disc body, and the adjusting screw rod is arranged on the side part of the chute; the first material extrusion hole and the second material extrusion hole are both of angular structures at least partially, and the angular structures of the first material extrusion hole and the second material extrusion hole are oppositely arranged.
In an embodiment of the present invention, the automatic production line of fodder further comprises a fixed connection pipe and a transmission assembly, the fixed connection pipe spans across the granulating disc assembly, and both ends are respectively connected with the extruding mechanism and the cutting mechanism; the transmission assembly is arranged in the fixed connecting pipe, and two ends of the transmission assembly are respectively connected with the power assembly of the extrusion mechanism and the cutting mechanism and are used for transmitting power to the cutting mechanism.
In one embodiment of the utility model, the extrusion mechanism comprises a shell, an extrusion roller and a power assembly, wherein the upper part of the shell is provided with a feeding port, and one side of the shell is provided with a discharging port; the extrusion roller is at least partially arranged in the shell, is rotatably connected with the shell and is used for extruding the material from the feeding port to the discharging port; the power assembly is arranged on the shell, is connected with the exposed end of the squeeze roller and is used for providing power for the squeeze roller.
The utility model discloses an in the embodiment, fixed connection pipe establishes in one side of dog-house, still is equipped with the material stirring roller on the fixed connection pipe, and the material stirring roller is connected with drive assembly for stir the material in the shell under drive assembly's drive.
In one embodiment of the utility model, the cutting mechanism comprises a bracket body and a cutter component, and the bracket body is connected with the fixed connecting pipe; the cutter subassembly rotates with the stake body to be connected, and is connected with the drive assembly transmission for be equipped with the one side butt that the hole was extruded to the material with the pelletization dish subassembly, in order to cut the material that the hole was extruded from the material.
The utility model provides a fodder automation line's beneficial effect lies in: compared with the prior art, the utility model discloses a control mechanism controls the blowing speed in a plurality of material storehouses and the functioning speed of fortune material mechanism, rubbing crusher constructs, extrusion mechanism and blank mechanism, can be in wherein certain or some equipment abnormal operation, the functioning speed of other equipment of rapid control, when guaranteeing to produce automatically, manage and control the abnormal condition of equipment rapidly, can avoid the idle running of low reaches equipment to lead to the energy extravagant, also can avoid the extrusion of upstream equipment raw materials to lead to the equipment to transship, can avoid the material to extrude too fast simultaneously and lead to the finished product quality to worsen; and stride over the pelletization dish subassembly with blank mechanism and be connected with extrusion mechanism, can avoid the extrusion roller isotructure to pass the pelletization dish subassembly, the pelletization dish subassembly of being convenient for directly dismantle from extrusion mechanism and change the pelletization dish subassembly of the particle diameter of needs into, avoided the dismantlement installation to whole, be favorable to sparingly changing the time, labour saving and time saving is favorable to improving production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive labor.
Fig. 1 is a schematic side view of an automatic production line for fodder according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a main view of a part of the pelletizing disc assembly of the automatic production line for fodder according to another embodiment of the present invention, in which a triangle with a dotted line is a first material extrusion hole and a triangle with a solid line is a second material extrusion hole.
Wherein, in the figures, the respective reference numerals:
10. an extrusion mechanism; 11. a power assembly; 12. a squeeze roll;
13. a housing; 14. a feeding port; 15. a discharge port;
20. a pelletizing pan assembly; 21. a main tray body; 22. connecting lugs; 23. the auxiliary tray body;
24. a chute; 25. adjusting the screw rod; 26. a material extrusion hole; 27. a stepping motor;
30. a material cutting mechanism; 31. a stent body; 32. a cutter assembly;
41. fixing the connecting pipe; 42. a transmission assembly; 43. a material stirring roller.
50. Storing the materials in a warehouse; 60. a material conveying mechanism; 70. a crushing mechanism;
80. a collection mechanism; 90. and a control mechanism.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
It is right now the utility model provides a pair of fodder automation line explains.
Referring to fig. 1, the automatic production line of fodder according to the present invention includes a plurality of material storage bins 50, a material conveying mechanism 60, a crushing mechanism 70, an extruding mechanism 10, a granulating disc assembly 20, a material cutting mechanism 30, a collecting mechanism 80 and a control mechanism 90, wherein the lower parts of the material storage bins 50 are provided with material placing mechanisms; the material conveying mechanism 60 is connected with the discharging mechanism of the material storage bin 50 and is used for conveying and mixing materials; the crushing mechanism 70 is connected with the material conveying mechanism 60 and is used for crushing materials; the extruding mechanism 10 is connected with the crushing mechanism 70 and is used for extruding the materials from the feeding end to the extruding end; the granulating disc assembly 20 is arranged at the end of the extruding mechanism 10, is detachably connected with the extruding mechanism 10, and is provided with a plurality of material extruding holes 26; the cutting mechanism 30 is connected with the extruding mechanism 10, is arranged at the discharging side of the granulating disc assembly 20, and is used for cutting or breaking the strip-shaped materials extruded from the granulating disc assembly 20; the collecting mechanism 80 is arranged below the material cutting mechanism 30 and used for collecting materials; the control mechanism 90 is respectively connected with the discharging mechanisms of the material bins 50 and the power sources of the material conveying mechanism 60, the crushing mechanism 70, the extruding mechanism 10 and the material cutting mechanism 30, and is used for controlling the discharging speeds of the material bins 50 and the operating speeds of the material conveying mechanism 60, the crushing mechanism 70, the extruding mechanism 10 and the material cutting mechanism 30.
Compared with the prior art, the utility model provides a fodder automation line, through the blowing speed of control mechanism 90 control a plurality of material storehouses 50 and the functioning speed of fortune material mechanism 60, rubbing crusher 70, extrusion mechanism 10 and blank mechanism 30, can be in wherein certain or some equipment abnormal operation, the functioning speed of other equipment of rapid control, when guaranteeing to be able to automatic production, carry out rapid management and control to the abnormal conditions of equipment, can avoid downstream equipment idle running to lead to the energy extravagant, also can avoid upstream equipment raw materials extrusion to lead to equipment to transship, can avoid the material to extrude too fast simultaneously and lead to the finished product quality variation; and stride the pelletization dish subassembly 20 with blank mechanism 30 and be connected with extrusion mechanism 10, can avoid structure parts such as squeeze roll to pass pelletization dish subassembly 20, the pelletization dish subassembly 20 of being convenient for direct follow extrusion mechanism 10 of follow dismantlement change for the pelletization dish subassembly 20 of the particle diameter of needs, avoided the installation of dismantling holistic, be favorable to saving the change time, labour saving and time saving is favorable to improving production efficiency.
Referring to fig. 1, as a specific implementation manner of the present invention, the material discharging mechanism of the material storage 50 is an electric control valve, the power sources of the material transporting mechanism 60, the crushing mechanism 70, the extruding mechanism 10 and the material cutting mechanism 30 are electric control structures, and the control mechanism 90 is a PLC controller. The material conveying mechanism 60 is a conveying belt or an auger, and the collecting mechanism 80 is a conveying belt, an auger or a collecting bin.
Referring to fig. 1, as a specific embodiment of the present invention, a pelletizing disc assembly 20 includes a main disc body 21, a connecting lug 22, an auxiliary disc body 23 and a driving assembly, the main disc body 21 is used to be buckled at an extrusion end of an extrusion mechanism 10, and is provided with a plurality of first material extrusion holes, and an outer side surface is provided with a chute 24; the connecting lug 22 is arranged on the main tray body 21 and is used for detachably connecting the main tray body 21 with the extrusion mechanism 10; the side edge of the auxiliary disc body 23 is in sliding fit with the sliding chute 24, a plurality of groups of second material extrusion holes with different hole diameters are arranged, and after the auxiliary disc body 23 slides to a preset position, the first material extrusion holes are aligned with one group of second material extrusion holes for material extrusion; the driving assembly is arranged on the main tray body 21, connected with the auxiliary tray body 23, and connected with the control mechanism 90, and is used for driving the auxiliary tray body 23 to move under the control of the control mechanism 90. The main tray body 21 can be fixed by fasteners such as screws and clamping pieces through the connecting lugs 22, and when the main tray body is detached, the main tray body 21 is pulled out to one side after the fasteners are detached, so that the main tray body is prevented from being difficult to detach due to the obstruction of the material cutting mechanism 30.
The edge of the auxiliary disc body 23 is provided with screw teeth, the driving assembly comprises an adjusting screw rod 25 and a stepping motor 27, and the adjusting screw rod 25 is rotatably arranged on the main disc body 21 and is used for being meshed with the screw teeth on the edge of the auxiliary disc body 23 to drive the auxiliary disc body 23 to slide; the stepping motor 27 is connected to the lead screw 25 and to the control mechanism 90.
Referring to fig. 2, as a specific embodiment of the present invention, a screw tooth is disposed on the outer side of the auxiliary tray body 23, and an adjusting screw 25 is disposed on the side of the sliding groove 24; the first material extrusion hole and the second material extrusion hole are both of angular structures at least partially, and the angular structures of the first material extrusion hole and the second material extrusion hole are oppositely arranged. Relative position between the main disc body 21 and the auxiliary disc body 23 is controlled through the adjusting screw rod 25, and then the degree of overlapping and staggering of the angle structures of the first material extrusion hole and the second material extrusion hole is controlled, so that the first material extrusion hole and the second material extrusion hole form extrusion holes with adjustable aperture, and finally, the particle size of the material can be conveniently changed.
Referring to fig. 1, as a specific embodiment of the present invention, the automatic feed production line further includes a fixed connection pipe 41 and a transmission assembly 42, the fixed connection pipe 41 spans across the granulating disc assembly 20, and both ends of the fixed connection pipe are respectively connected to the extruding mechanism 10 and the material cutting mechanism 30; the transmission assembly 42 is disposed in the fixed connection pipe 41, and both ends of the transmission assembly are respectively connected with the power assembly 11 of the extrusion mechanism 10 and the material cutting mechanism 30, and are used for transmitting power to the material cutting mechanism 30. The transmission assembly 42 and the power assembly 11 can be connected through a gear transmission, a chain transmission or a belt transmission.
The extrusion mechanism 10 comprises a shell 13, an extrusion roller 12 and a power assembly 11, wherein the upper part of the shell 13 is provided with a feeding port 14, and one side of the shell is provided with a discharging port 15; the extrusion roller 12 is at least partially arranged in the shell 13 and is rotationally connected with the shell 13 and used for extruding materials from the feeding port 14 to the discharging port 15; the power assembly 11 is disposed on the housing 13 and connected to the exposed end of the squeeze roll 12 for powering the squeeze roll 12. The squeeze roll 12 can be a spiral squeeze roll, a support is arranged on the inner side of the discharge port 15, and the outer end of the spiral squeeze roll is rotatably connected with the support to avoid vibration caused by eccentricity. The number of the fixed connecting pipes 41 is at least two, and the two fixed connecting pipes 41 are symmetrically arranged on two sides of the feeding port 14.
The fixed connecting pipe 41 is arranged on one side of the feeding port 14, the fixed connecting pipe 41 is further provided with a material stirring roller 43, and the material stirring roller 43 is connected with the transmission component 42 and is used for stirring materials into the shell 13 under the driving of the transmission component 42.
Referring to fig. 1, as a specific embodiment of the present invention, the material cutting mechanism 30 includes a support body 31 and a cutter assembly 32, the support body 31 is connected to a fixed connection pipe 41; the cutter assembly 32 is rotatably connected with the support body 31 and is in transmission connection with the transmission assembly 42, and is used for abutting against one surface of the granulating disc assembly 20, which is provided with the material extrusion hole 26, so as to cut the material extruded from the material extrusion hole 26. In order to facilitate the disassembly of the granulating disc assembly 20, the holder body 31 can be rotatably connected with the fixed connecting pipe 41 so as to turn over the holder body 31 and the cutter assembly 32, and the cutter assembly 32 and the transmission assembly 42 can be connected in a gear transmission, a chain transmission or a belt transmission manner, so that the holder body 31 can be effectively connected when in place.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A fodder automation line which characterized in that includes:
the lower parts of the material storage bins are provided with discharging mechanisms;
the material conveying mechanism is connected with the discharging mechanism of the material storage bin and is used for conveying and mixing materials;
the crushing mechanism is connected with the material conveying mechanism and is used for crushing materials;
the extruding mechanism is connected with the crushing mechanism and is used for extruding the materials from the feeding end to the extruding end;
the granulating disc assembly is arranged at the end of the extruding mechanism, is detachably connected with the extruding mechanism and is provided with a plurality of material extruding holes; and
the cutting mechanism is connected with the extrusion mechanism, is arranged on one side of the discharging side of the granulating disc assembly and is used for cutting or snapping the strip-shaped materials extruded from the granulating disc assembly;
the collecting mechanism is arranged below the material cutting mechanism and used for collecting materials; and
the control mechanism is respectively connected with the discharging mechanisms of the material storage bins and the material conveying mechanism, the crushing mechanism, the extruding mechanism and the power source of the material cutting mechanism and is used for controlling the discharging speed of the material storage bins and the material conveying mechanism, the crushing mechanism, the extruding mechanism and the running speed of the material cutting mechanism.
2. The automatic production line of fodder according to claim 1, characterized in that: the discharging mechanism of the material storage bin is an electric control valve, the power sources of the material conveying mechanism, the crushing mechanism, the extruding mechanism and the material cutting mechanism are electric control structures, and the control mechanism is a PLC (programmable logic controller).
3. The automatic production line of fodder according to claim 1, characterized in that: the material conveying mechanism is a conveying belt or an auger, and the collecting mechanism is a conveying belt, an auger or a collecting bin.
4. The automated feed production line of claim 1, wherein the pelletization tray assembly comprises:
the main disc body is buckled at the extrusion end of the extrusion mechanism and is provided with a plurality of first material extrusion holes, and the outer side surface of the main disc body is provided with a sliding chute;
the connecting lug is arranged on the main disc body and is used for detachably connecting the main disc body with the extrusion mechanism;
the side edge of the auxiliary disc body is in sliding fit with the sliding chute, a plurality of groups of second material extrusion holes with different hole diameters are arranged, and after the auxiliary disc body slides to a preset position, the first material extrusion holes are aligned with one group of the second material extrusion holes and are used for material extrusion; and
and the driving assembly is arranged on the main disc body, connected with the auxiliary disc body, connected with the control mechanism and used for driving the auxiliary disc body to move under the control of the control mechanism.
5. The automatic production line of fodder according to claim 4, characterized in that the edge of the auxiliary disc body is provided with screw teeth, the driving assembly comprises an adjusting screw rod and a stepping motor, the adjusting screw rod is rotatably arranged on the main disc body and is used for being engaged with the screw teeth on the edge of the auxiliary disc body to drive the auxiliary disc body to slide; the stepping motor is connected with the adjusting screw rod and the control mechanism.
6. The automatic production line of fodder according to claim 5, characterized in that: the screw teeth are arranged on the outer side surface of the auxiliary disc body, and the adjusting screw rod is arranged on the side part of the sliding groove; the first material extrusion hole and the second material extrusion hole are both at least partially of angular structures, and the angular structure parts of the first material extrusion hole and the second material extrusion hole are oppositely arranged.
7. The automated feed production line of claim 6, further comprising:
the fixed connecting pipe spans the granulating disc assembly, and two ends of the fixed connecting pipe are respectively connected with the extruding mechanism and the cutting mechanism;
and the transmission assembly is arranged in the fixed connecting pipe, and two ends of the transmission assembly are respectively connected with the power assembly of the extruding mechanism and the material cutting mechanism and are used for transmitting power to the material cutting mechanism.
8. The automated feed production line of claim 7, wherein the extrusion mechanism comprises:
the upper part of the shell is provided with a feed inlet, and one side of the shell is provided with a discharge outlet;
the extrusion roller is at least partially arranged in the shell, is rotatably connected with the shell and is used for extruding materials from the feeding port to the discharging port;
and the power assembly is arranged on the shell, is connected with the exposed end of the squeezing roller and is used for providing power for the squeezing roller.
9. The automatic production line of fodder according to claim 8, characterized in that: the fixed connecting pipe is arranged on one side of the feeding port, the fixed connecting pipe is further provided with a material stirring roller, and the material stirring roller is connected with the transmission assembly and is used for stirring materials into the shell under the driving of the transmission assembly.
10. The automated feed production line of claim 9, wherein the blanking mechanism comprises:
the bracket body is connected with the fixed connecting pipe;
the cutter assembly is rotatably connected with the support body, is in transmission connection with the transmission assembly, and is used for abutting against one surface of the material extrusion hole on the granulating disc assembly so as to cut the material extruded from the material extrusion hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021002749.7U CN212697598U (en) | 2020-06-04 | 2020-06-04 | Automatic feed production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021002749.7U CN212697598U (en) | 2020-06-04 | 2020-06-04 | Automatic feed production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212697598U true CN212697598U (en) | 2021-03-16 |
Family
ID=74949156
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021002749.7U Active CN212697598U (en) | 2020-06-04 | 2020-06-04 | Automatic feed production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212697598U (en) |
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2020
- 2020-06-04 CN CN202021002749.7U patent/CN212697598U/en active Active
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