CN212693663U - Real-time defect recording magnet yoke flaw detector - Google Patents

Real-time defect recording magnet yoke flaw detector Download PDF

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Publication number
CN212693663U
CN212693663U CN202021562518.1U CN202021562518U CN212693663U CN 212693663 U CN212693663 U CN 212693663U CN 202021562518 U CN202021562518 U CN 202021562518U CN 212693663 U CN212693663 U CN 212693663U
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CN
China
Prior art keywords
flaw
probe
main part
camera
real
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Expired - Fee Related
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CN202021562518.1U
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Chinese (zh)
Inventor
汪家发
贾新
甘福
计世奇
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Wuhan Mingchen Welding Nondestructive Testing Co ltd
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Wuhan Mingchen Welding Nondestructive Testing Co ltd
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Priority to CN202021562518.1U priority Critical patent/CN212693663U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a real-time recording defect yoke appearance of detecting a flaw relates to the relevant field of yoke appearance of detecting a flaw, carries out real-time recording's problem for solving the unable detection object of treating among the prior art. The upper end of probe main part is provided with the bearing, bearing and probe main part fixed connection, the inside of bearing is provided with the axis of rotation, the axis of rotation sets up to the laminating with the bearing, the lower extreme of probe main part is provided with the connecting plate, the connecting plate passes through argon arc welding with the probe main part and is connected, one side of connecting plate lower extreme is provided with the camera, camera and connecting plate fixed connection, one side of camera is provided with probe switch, probe switch and camera fixed connection, the opposite side of camera is provided with the fixed column, the fixed column is provided with two, the fixed column passes through argon arc welding with the probe main part and is connected, the lower extreme of fixed column is provided with the fixed block, the fixed block is.

Description

Real-time defect recording magnet yoke flaw detector
Technical Field
The utility model relates to a yoke appearance of detecting a flaw correlation field specifically is a real-time recording defect yoke appearance of detecting a flaw.
Background
A magnetic yoke flaw detector is a portable miniature magnetic powder flaw detection device for magnetizing a workpiece made of ferromagnetic materials by using a magnetic yoke, can magnetize various parts, is suitable for industrial products such as oil fields, shipbuilding, internal combustion engine accessories, coal mines, machinery, standard parts, oil pump nozzles, aircraft manufacturing, automobile parts, bridging, chemical engineering, boiler pressure containers, railways and the like, and is suitable for surface and near-surface defects caused by forging, quenching, welding, fatigue and the like, such as the flaw detection of workpieces with complicated geometric shapes such as connecting rods, crankshafts, bearings, high-strength bolts, springs, forgings, petrochemical pipe fittings, valves, blades, gears, rollers, anchor chains, welding seams and the like. The magnetic yoke flaw detector is a novel magnetic particle flaw detector which converts direct current to alternating current, is supplied with direct current, is provided with a power supply which is an alternating current output large-capacity imported lithium battery, is suitable for field power-free field operation and field operation of pressure containers, bridges, pipelines and the like which are high-risk and can not enter, and can achieve continuous working time of more than 10 hours after one-time charging. The alternating current charging is realized, the 220V power supply is directly input, other instruments are not required to be matched, the operation is convenient and simple, the weight is light, and the carrying is convenient, so that the instrument is widely used.
When the existing magnet yoke flaw detector is used, real-time recording of a detected object is difficult to realize, and accurate rechecking operation is difficult to be carried out on a flaw detection area; therefore, the magnetic yoke flaw detector capable of recording defects in real time is urgently needed to be developed in the market to help people to solve the existing problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a real-time recording defect yoke appearance of detecting a flaw to what provide in solving above-mentioned background art can't treat the problem that the detection object carries out real-time recording.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a real-time recording defect yoke appearance of detecting a flaw, includes the probe main part, the upper end of probe main part is provided with the bearing, bearing and probe main part fixed connection, the inside of bearing is provided with the axis of rotation, the axis of rotation sets up to the laminating with the bearing, the lower extreme of probe main part is provided with the connecting plate, the connecting plate passes through argon arc welding with the probe main part and is connected, one side of connecting plate lower extreme is provided with the camera, camera and connecting plate fixed connection.
Preferably, one side of camera is provided with probe switch, probe switch and camera fixed connection, the opposite side of camera is provided with the fixed column, the fixed column is provided with two, the fixed column passes through argon arc welding with the probe main part and is connected, the lower extreme of fixed column is provided with the fixed block, the fixed block is provided with two, the fixed block passes through argon arc welding with the fixed column and is connected.
Preferably, the inside of fixed block is provided with first spacing double-screw bolt, be provided with the gasket between first spacing double-screw bolt and the fixed block, be provided with the rotary column on the first spacing double-screw bolt, the rotary column is connected through first spacing double-screw bolt with the fixed block.
Preferably, be provided with the spacing double-screw bolt of second on the rotary column, be provided with the head of detecting a flaw on the spacing double-screw bolt of second, the head of detecting a flaw is provided with two, it is connected through the spacing double-screw bolt of second with the rotary column to detect a flaw the head, one side of detecting a flaw the head is provided with the mounting panel, mounting panel and the first fixed connection of detecting a flaw, be provided with the pivot on the mounting panel, pivot and mounting panel fixed connection, be provided with the drive wheel in the pivot, the drive wheel sets up to the laminating with the.
Preferably, the upper end of the rotating shaft is provided with a fixing piece which is in a circular sheet shape and is fixedly connected with the rotating shaft, the upper end of the fixing piece is provided with a probe end block which is fixedly connected with the fixing piece, one side of the probe end block is provided with a connecting pipe which is fixedly connected with the probe end block, and a cable is arranged inside the connecting pipe.
Preferably, the cable is provided with a flaw detector host, the front end of the flaw detector host is provided with a detection disc, the flaw detector host is electrically connected with the detection disc, the upper end of the flaw detector host is provided with a pull handle, and the pull handle is fixedly connected with the flaw detector host.
Compared with the prior art, the beneficial effects of the utility model are that:
1. by the arrangement of the camera, when a user uses the magnetic yoke flaw detector, the detection area of a detected object can be synchronously shot by the camera, so that the user can conveniently perform rechecking treatment on the detection area, and the working efficiency of the whole magnetic yoke flaw detector can be improved to a certain extent;
2. the utility model discloses a through the setting of axis of rotation and bearing, the user can rotate in the inside of bearing through the drive axis of rotation at the in-process of using this yoke appearance of detecting a flaw, adjusts probe end block's relative angle to can the person of facilitating the use connect the probe tip through the appearance host computer of detecting a flaw, and then can alleviate user's operating pressure to a certain extent.
Drawings
Fig. 1 is a structural diagram of a real-time defect-recording magnetic yoke flaw detector of the present invention;
FIG. 2 is a structural diagram of the probe body of the present invention;
fig. 3 is a rear view structural diagram of the probe main body of the present invention.
In the figure: 1. a probe end block; 2. a connecting pipe; 3. a fixing sheet; 4. a rotating shaft; 5. a bearing; 6. a probe body; 7. fixing a column; 8. a connecting plate; 9. a probe switch; 10. a camera; 11. a fixed block; 12. a first limit stud; 13. turning the column; 14. a second limit stud; 15. a flaw detection head; 16. mounting a plate; 17. a rotating shaft; 18. a drive wheel; 19. a cable; 20. a flaw detector host; 21. detecting the disc; 22. and (5) pulling the handle.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-3, the present invention provides an embodiment: the utility model provides a real-time recording defect yoke appearance of detecting a flaw, including probe main part 6, the upper end of probe main part 6 is provided with bearing 5, bearing 5 and probe main part 6 fixed connection, the inside of bearing 5 is provided with axis of rotation 4, axis of rotation 4 sets up to the laminating with bearing 5, the lower extreme of probe main part 6 is provided with connecting plate 8, connecting plate 8 is connected through argon arc welding with probe main part 6, one side of connecting plate 8 lower extreme is provided with camera 10, camera 10 and connecting plate 8 fixed connection, can realize the real-time recording to the detection area through the setting of each structure.
Further, one side of camera 10 is provided with probe switch 9, probe switch 9 and camera 10 fixed connection, and the opposite side of camera 10 is provided with fixed column 7, and fixed column 7 is provided with two, and fixed column 7 is connected through argon arc welding with probe main part 6, and the lower extreme of fixed column 7 is provided with fixed block 11, and fixed block 11 is provided with two, and fixed block 11 passes through argon arc welding with fixed column 7 and is connected.
Further, a first limit stud 12 is arranged inside the fixing block 11, a gasket is arranged between the first limit stud 12 and the fixing block 11, a rotary column 13 is arranged on the first limit stud 12, and the rotary column 13 is connected with the fixing block 11 through the first limit stud 12.
Further, a second limit stud 14 is arranged on the rotary column 13, a flaw detection head 15 is arranged on the second limit stud 14, two flaw detection heads 15 are arranged, the flaw detection heads 15 are connected with the rotary column 13 through the second limit stud 14, a mounting plate 16 is arranged on one side of the flaw detection head 15, the mounting plate 16 is fixedly connected with the flaw detection heads 15, a rotating shaft 17 is arranged on the mounting plate 16, the rotating shaft 17 is fixedly connected with the mounting plate 16, a driving wheel 18 is arranged on the rotating shaft 17, and the driving wheel 18 and the rotating shaft 17 are arranged to be attached.
Further, the upper end of the rotating shaft 4 is provided with a fixing piece 3, the fixing piece 3 is in a circular sheet shape, the fixing piece 3 is fixedly connected with the rotating shaft 4, the upper end of the fixing piece 3 is provided with a probe end block 1, the probe end block 1 is fixedly connected with the fixing piece 3, one side of the probe end block 1 is provided with a connecting pipe 2, the connecting pipe 2 is fixedly connected with the probe end block 1, and a cable 19 is arranged inside the connecting pipe 2.
Further, a flaw detector main unit 20 is arranged on the cable 19, a detection disc 21 is arranged at the front end of the flaw detector main unit 20, the flaw detector main unit 20 is electrically connected with the detection disc 21, a pull handle 22 is arranged at the upper end of the flaw detector main unit 20, and the pull handle 22 is fixedly connected with the flaw detector main unit 20.
The working principle is as follows: when the magnetic yoke flaw detector is used, the whole magnetic yoke flaw detector is firstly checked, a user can start to use the magnetic yoke flaw detector after confirming that the checking is correct, the user can firstly complete the connection of the probe end block 1 and the flaw detector main machine 20 through the cable 19, then the relative angle of the probe end block 1 is adjusted by driving the rotating shaft 4 to rotate in the bearing 5 until the operation of the user is convenient, the rotation can be stopped until the operation is convenient, the relative angle of the rotating column 13 and the flaw detection head 15 is respectively adjusted through the first limit stud 12 and the second limit stud 14, until the object to be detected can be detected by the flaw detection head 15, the first limit stud 12 and the second limit stud 14 can be screwed again, the flaw detection of the object can be completed through the flaw detection head 15, when the magnetic yoke flaw detector is used, the camera 10 can synchronously take a picture of a detection area of the detected object, thereby can facilitate the user and carry out the reexamination processing to the detection area, can improve the work efficiency of whole yoke appearance of detecting a flaw to a certain extent to the user uses it for a long time.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. The utility model provides a real-time recording defect yoke appearance of detecting a flaw, includes probe main part (6), its characterized in that: the upper end of probe main part (6) is provided with bearing (5), bearing (5) and probe main part (6) fixed connection, the inside of bearing (5) is provided with axis of rotation (4), axis of rotation (4) set up to the laminating with bearing (5), the lower extreme of probe main part (6) is provided with connecting plate (8), connecting plate (8) are connected through argon arc welding with probe main part (6), one side of connecting plate (8) lower extreme is provided with camera (10), camera (10) and connecting plate (8) fixed connection.
2. The real-time recording defect yoke defect detector of claim 1, characterized in that: one side of camera (10) is provided with probe switch (9), probe switch (9) and camera (10) fixed connection, the opposite side of camera (10) is provided with fixed column (7), fixed column (7) are provided with two, fixed column (7) are welded through argon arc with probe main part (6) and are connected, the lower extreme of fixed column (7) is provided with fixed block (11), fixed block (11) are provided with two, fixed block (11) are welded through argon arc with fixed column (7) and are connected.
3. The real-time recording defect yoke defect detector of claim 2, characterized in that: the novel fixing device is characterized in that a first limiting stud (12) is arranged inside the fixing block (11), a gasket is arranged between the first limiting stud (12) and the fixing block (11), a rotating column (13) is arranged on the first limiting stud (12), and the rotating column (13) is connected with the fixing block (11) through the first limiting stud (12).
4. The real-time recording defect yoke defect detector of claim 3, characterized in that: be provided with spacing double-screw bolt of second (14) on rotary column (13), be provided with on spacing double-screw bolt of second (14) and detect a flaw head (15), it is provided with two to detect a flaw head (15), detect a flaw head (15) and rotary column (13) and be connected through spacing double-screw bolt of second (14), one side of detecting a flaw head (15) is provided with mounting panel (16), mounting panel (16) and first (15) fixed connection of detecting a flaw, be provided with pivot (17) on mounting panel (16), pivot (17) and mounting panel (16) fixed connection, be provided with drive wheel (18) on pivot (17), drive wheel (18) set up to the laminating with pivot (17).
5. The real-time recording defect yoke defect detector of claim 1, characterized in that: the probe comprises a rotating shaft (4), and is characterized in that a fixing piece (3) is arranged at the upper end of the rotating shaft (4), the fixing piece (3) is in a circular sheet shape, the fixing piece (3) is fixedly connected with the rotating shaft (4), a probe end block (1) is arranged at the upper end of the fixing piece (3), the probe end block (1) is fixedly connected with the fixing piece (3), a connecting pipe (2) is arranged at one side of the probe end block (1), the connecting pipe (2) is fixedly connected with the probe end block (1), and a cable (19) is arranged inside the connecting pipe (2).
6. The real-time recording defect yoke defect detector of claim 5, characterized in that: be provided with flaw detector host computer (20) on cable (19), the front end of flaw detector host computer (20) is provided with detection dish (21), flaw detector host computer (20) and detection dish (21) electric connection, the upper end of flaw detector host computer (20) is provided with draws handle (22), draw handle (22) and flaw detector host computer (20) fixed connection.
CN202021562518.1U 2020-07-31 2020-07-31 Real-time defect recording magnet yoke flaw detector Expired - Fee Related CN212693663U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021562518.1U CN212693663U (en) 2020-07-31 2020-07-31 Real-time defect recording magnet yoke flaw detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021562518.1U CN212693663U (en) 2020-07-31 2020-07-31 Real-time defect recording magnet yoke flaw detector

Publications (1)

Publication Number Publication Date
CN212693663U true CN212693663U (en) 2021-03-12

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ID=74900607

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Application Number Title Priority Date Filing Date
CN202021562518.1U Expired - Fee Related CN212693663U (en) 2020-07-31 2020-07-31 Real-time defect recording magnet yoke flaw detector

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117990777A (en) * 2024-04-03 2024-05-07 山东瑞祥检测有限公司 Portable magnetic powder nondestructive test device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117990777A (en) * 2024-04-03 2024-05-07 山东瑞祥检测有限公司 Portable magnetic powder nondestructive test device

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Granted publication date: 20210312