Air conditioner check valve with adjustable stamping structure and valve core press fitting equipment
Technical Field
The invention relates to the technical field of one-way valve processing, in particular to an air conditioner one-way valve with an adjustable stamping structure and valve core press-fitting equipment.
Background
With the progress of society and the increasing living standard of people, the air conditioner has been taken as a daily consumer product to enter the families of the majority of users, the cooling and heating type air conditioner is popular with customers because of having the functions of refrigeration and heating respectively, and the one-way valve plays an effective adjusting role in the cooling and heating type air conditioner.
When the check valve works, the backflow of a refrigerant is mainly controlled through the reciprocating motion of the valve core, in the manufacturing process of the traditional check valve, the valve core needs to be pressed into the check valve, the clamping structure of the check valve is close to the pressing effect of the valve core, generally, the valve core cannot well prevent the refrigerant from flowing backwards due to the difference of the clamping structures, and meanwhile, when the two ends of the check valve are punched, the deformation requirement caused by punching and the self-fixing action of the check valve determine the shape of the punched check valve, and finally, the cooperation effect with the four-way valve cannot be caused.
Disclosure of Invention
The invention aims to provide an air conditioner check valve with an adjustable stamping structure and valve core press-fitting equipment, which are used for solving the problems that the check valve provided in the background technology mainly controls the backflow of a refrigerant through the reciprocating motion of a valve core during operation, the valve core needs to be pressed and fitted into the check valve in the traditional check valve manufacturing process, the clamping structure of the check valve is concerned with the press-fitting effect of the valve core, the valve core can not well prevent the backflow of the refrigerant due to the difference of the clamping structures in the press-fitting of the valve core of the check valve, and meanwhile, when the two ends of the check valve are stamped, the deformation requirement caused by stamping and the self-fixing action of the check valve determine the form of the stamped check valve and finally cannot cooperate with a four-way valve.
In order to achieve the purpose, the invention provides the following technical scheme: an air conditioner check valve and valve core press-fitting device with an adjustable stamping structure comprises a device main body and a clamping mechanism, wherein support legs are arranged at the bottom of the device main body, a bearing plate is arranged at the top of the device main body, a support rod is arranged at the top of the bearing plate, a hydraulic machine is arranged at the top of the bearing plate, a support plate is arranged at the top of the support rod, a table column is arranged at the top of the support plate, a workbench is arranged at the top of the table column, a stamping mechanism is arranged at the top of the workbench, a connecting side plate is arranged at the front side of the workbench, a reciprocating mechanism is connected to the right side of the connecting side plate, a movable plate is connected to the top of the reciprocating mechanism, a slide rail is arranged at the bottom of the movable plate, a fixed cavity is arranged at the top of the movable, the front side of the transmission bracket is provided with a transmission mechanism, the front side of the transmission mechanism is provided with a clamping mechanism, the top of the stamping mechanism is provided with a top plate, the bottom of the top plate is provided with a stamping plate, the bottom of the stamping plate is connected with a stamping head, the bottom of the stamping head is provided with an operating platform, the top of the operating platform is embedded with a groove, the bottom of the reciprocating mechanism is provided with a rectangular frame, the inside of the rectangular frame is provided with an annular frame, the bottom of the inner side of the annular frame is provided with a tooth groove, the inside of the annular frame is provided with a turntable, gears are discontinuously arranged around the turntable, the top of the rectangular frame is provided with a through hole, a moving strip penetrates through the through hole, the bottom of the fixed cavity is provided with a fixed disk, the top of the fixed disk is provided with a fixed ring, the inside of, and the motor shaft has the main drive belt around all around, the right side of main drive belt is provided with main pivot, and the rear side surface of main pivot is provided with the change, the change has vice drive belt around all around, and the top of vice drive belt is connected with the power shaft, fixture's top is provided with the initiative disc, and the inside of initiative disc runs through there is the linking pivot, the bottom of initiative disc is provided with driven disc, and the front side of initiative disc is connected with the supporting rod, the left side of supporting rod is provided with the spout.
Preferably, the hydraulic machine and the support plate are in a penetrating structure, the hydraulic machine and the workbench are in a penetrating structure, and the hydraulic machine and the stamping mechanism are in a lifting mechanism.
Preferably, the stamping heads are arranged in two groups, the two groups of stamping heads are in an axisymmetric structure, the stamping heads and the grooves are in an embedded structure, and the stamping heads and the grooves are in a complete laminating mechanism.
Preferably, the inner sides of the movable plates are respectively provided with a transverse plate and a vertical plate, the transverse plate and the vertical plate are vertically arranged in a staggered mode, the transverse plate and the vertical plate are respectively matched with the inner side wall of the movable plates in size, the vertical plate is of a hollow structure, return springs are evenly arranged on the back surfaces of the transverse plate and the vertical plate, and pressing sheets are installed below the return springs.
Preferably, the slide rails are arranged in two groups, the two groups of slide rails are of parallel structures, the moving plate and the reciprocating mechanism are of vertical structures, and the reciprocating mechanism, the moving plate and the slide rails are of slidable structures.
Preferably, the fixed disk and the fixed ring are in a circumscribed structure, the fixed ring and the accommodating cavity are in a penetrating structure, and the fixed ring and the accommodating cavity are in a complete attaching structure.
Preferably, the motor shaft is transmission structure through main drive belt with main pivot, and motor shaft, main drive belt are revolution mechanic with main pivot, the change is transmission structure through vice drive belt with the power shaft, and change, vice drive belt are revolution mechanic with the power shaft, the power shaft is embedded structure with linking the pivot, and the power shaft is revolution mechanic with linking the pivot.
Preferably, the initiative disc is the structure that runs through with linking up the pivot, and the initiative disc is rotating-structure with linking up the pivot, the initiative disc is embedded structure with driven disc, and the initiative disc is rotatable structure with driven disc, the supporting rod sets up two sets ofly altogether, and two sets of supporting rods are axisymmetric structure, the supporting rod is embedded structure with the spout, and the supporting rod is sliding structure with the spout.
Preferably, the device main body and the bearing plate are in a complete attaching structure, and the bearing plate, the supporting plate and the workbench are in a mutually parallel structure.
Compared with the prior art, the invention has the following beneficial effects:
1. the device has a structure capable of stamping the one-way valve at one position through the arrangement of the hydraulic machine and the stamping mechanism, the hydraulic machine, the support plate and the workbench are in a penetrating structure and drive the stamping mechanism to perform telescopic action, the stamping plate and the stamping head perform descending operation under the contraction action of the hydraulic machine, the stamping head and the groove can be in an embedded fit state, the two ends of the one-way valve can be conveniently stamped, and meanwhile, the stamping force of the stamping mechanism can be adjusted by the hydraulic rod.
2. The invention enables a movable structure capable of being adjusted to exist at one position on the device through the arrangement of the reciprocating mechanism, and simultaneously facilitates the movement control of the fixed cavity.
3. The device is provided with a structure capable of fixing and moving the valve core at one position through the arrangement of the moving plate and the fixed cavity, the moving plate can slide on the slide rail under the driving of the reciprocating mechanism through the reciprocating motion of the reciprocating mechanism, the valve core can be placed in the containing cavity in the fixed cavity, the containing cavity is close to the clamping mechanism through the moving action of the moving plate and is subjected to press fitting operation with the one-way valve in the clamping mechanism, and the valve core is pressed into the one-way valve through the moving thrust.
4. According to the invention, through the arrangement of the motor and the rotating mechanism, a linkage structure is arranged at one position on the device, the motor provides rotating force for the operation of the motor shaft, the motor shaft drives the reciprocating mechanism to operate, meanwhile, the motor shaft transmits the power to the main rotating shaft through the main transmission belt, and transmits the power to the power shaft through the transmission action of the rotating ring and the auxiliary transmission belt, so that power support is provided for the clamping mechanism, the clamping mechanism is driven to operate, and the cooperative operation of all mechanisms is met while the energy is saved to the maximum extent.
5. According to the clamping device, the clamping mechanism is arranged, so that a structure capable of clamping and fixing the one-way valve exists on the device, the power shaft rotates and simultaneously drives the connecting rotating shaft to rotate, the driving disc rotates due to the penetrating structure of the connecting rotating shaft and the driving disc, the driven disc is indirectly driven to rotate in the opposite direction, and the clamping rods are driven to slide on the sliding grooves due to the cooperative rotating operation of the driving disc and the driven disc, so that the two groups of clamping rods are attached to each other, and the clamping effect on the one-way valve is realized.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a punching mechanism according to the present invention;
FIG. 3 is a schematic view of the reciprocating mechanism of the present invention;
FIG. 4 is a schematic view of a fixed chamber according to the present invention;
FIG. 5 is a schematic view of the transmission mechanism of the present invention;
FIG. 6 is a schematic view of a clamping mechanism according to the present invention.
In the figure: 1. a device main body; 2. a support leg; 3. a carrier plate; 4. a support bar; 5. a hydraulic press; 6. a support plate; 7. a pillar; 8. a work table; 9. a stamping mechanism; 901. a top plate; 902. stamping the plate; 903. punching a head; 904. an operation table; 905. a groove; 10. connecting the side plates; 11. a reciprocating mechanism; 1101. a rectangular frame; 1102. an annular frame; 1103. a tooth socket; 1104. a turntable; 1105. an interrupted gear; 1106. a through hole; 1107. a moving bar; 12. moving the plate; 13. a slide rail; 14. a fixed cavity; 1401. fixing the disc; 1402. a fixing ring; 1403. a cavity; 15. a motor; 16. a transmission bracket; 17. a transmission mechanism; 1701. a motor shaft; 1702. a main drive belt; 1703. a main rotating shaft; 1704. rotating the ring; 1705. a secondary drive belt; 1706. a power shaft; 18. a clamping mechanism; 1801. an active disc; 1802. connecting the rotating shaft; 1803. a driven disk; 1804. a clamping rod; 1805. a chute.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: an air conditioner check valve and valve core press mounting device with an adjustable stamping structure comprises a device main body 1 and a clamping mechanism 18, wherein support legs 2 are arranged at the bottom of the device main body 1, a bearing plate 3 is arranged at the top of the device main body 1, a support rod 4 is arranged at the top of the bearing plate 3, a hydraulic machine 5 is arranged at the top of the bearing plate 3, the hydraulic machine 5 and the support plate 6 are in a penetrating structure, the hydraulic machine 5 and a workbench 8 are in a penetrating structure, the hydraulic machine 5 and a stamping mechanism 9 are in a lifting mechanism, power is provided for the stamping mechanism 9 under the condition that the overall structure of the device is not influenced, stamping operation is further realized on the check valve, a support plate 6 is arranged at the top of the support rod 4, a table column 7 is arranged at the top of the support plate 6, a workbench 8 is arranged at the top of the table column 7, the stamping mechanism 9 is, the bearing plate 3, the supporting plate 6 and the workbench 8 are in a mutually parallel structure to provide a supporting function for related components on each platform, the integral horizontal structure of the device is maintained, the front side of the workbench 8 is provided with a connecting side plate 10, the right side of the connecting side plate 10 is connected with a reciprocating mechanism 11, the top of the reciprocating mechanism 11 is connected with a moving plate 12, the bottom of the moving plate 12 is provided with a slide rail 13, the slide rails 13 are arranged in two groups, the two groups of slide rails 13 are in a parallel structure, the moving plate 12 and the reciprocating mechanism 11 are in a vertical structure, the reciprocating mechanism 11, the moving plate 12 and the slide rails 13 are in a slidable structure, the moving plate 12 is driven by the reciprocating mechanism 11 to slide along the slide rails 13, a valve core can be placed in a containing cavity 1403 in the fixed cavity 14, and is close to the clamping mechanism 18 under the moving function of the moving plate 12, the valve core is pressed into the one-way valve by the moving thrust, the top of the moving plate 12 is provided with a fixed cavity 14, the bottom of the rear side of the workbench 8 is provided with a motor 15, the right side of the top of the workbench 8 is provided with a transmission bracket 16, the front side of the transmission bracket 16 is provided with a transmission mechanism 17, the front side of the transmission mechanism 17 is provided with a clamping mechanism 18, the top of the stamping mechanism 9 is provided with a top plate 901, the bottom of the top plate 901 is provided with a stamping plate 902, the bottom of the stamping plate 902 is connected with a stamping head 903, the bottom of the stamping head 903 is provided with an operating platform 904, the top of the operating platform 904 is embedded with a groove 905, the stamping heads 903 are arranged in two groups, the two groups of stamping heads 903 are in an axial symmetry structure, the stamping heads 903 and the groove 905 are in an embedded structure, the stamping heads 903 and the groove 905 are in a complete attaching mechanism, the punching head 903 and the groove 905 are in an embedded type attaching structure, so that two ends of the check valve can be conveniently punched, the bottom of the reciprocating mechanism 11 is provided with a rectangular frame 1101, the inside of the rectangular frame 1101 is provided with an annular frame 1102, the bottom of the inner side of the annular frame 1102 is provided with a tooth space 1103, the inside of the annular frame 1102 is provided with a turntable 1104, the periphery of the turntable 1104 is provided with intermittent gears 1105, the top of the rectangular frame 1101 is provided with a through hole 1106, a moving strip 1107 penetrates through the inside of the through hole 1106, the rectangular frame 1101 and the annular frame 1102 are in an embedded type structure, the rectangular frame 1101 and the annular frame 1102 are in a slidable structure, the tooth spaces 1103 are arranged in two groups, the two groups of tooth spaces 1103 are in an axial symmetry structure, the intermittent gears 1105 and the tooth spaces 1103 are in an embedded type structure, the intermittent gears 1105 and the turntable 1104 are in a rotating structure, the through hole 1106 and the, the turntable 1104 drives the intermittent gear 1105 to cooperatively rotate through rotation, the intermittent gear 1105 surrounds one quarter of arc length on the turntable 1104, and in combination with an embedded structure of the intermittent gear 1105 and the tooth slot 1103, the annular frame 1102 can be driven to reciprocate in the rectangular frame 1101 during rotation, so as to drive the moving strip 1107 to reciprocate in the through hole 1106, the bottom of the fixed cavity 14 is provided with a fixed disk 1401, the top of the fixed disk 1401 is provided with a fixed ring 1402, the inside of the fixed ring 1402 penetrates through a containing cavity 1403, the fixed disk and the fixed ring 1402 are in a circumscribed structure, the fixed ring 1402 and the containing cavity 1403 are in a penetrating structure, the fixed ring 1402 and the containing cavity 1403 are in a completely fitted structure, the fixed ring 1402 can fix the containing cavity 1403, the left side of the bottom of the transmission mechanism 17 is provided with a motor shaft 1701, a main transmission belt 1702 is surrounded around the motor shaft 1702, the right side of the main transmission belt 1702, a rotating ring 1704 is arranged on the rear side surface of the main rotating shaft 1703, an auxiliary transmission belt 1705 is arranged around the rotating ring 1704, the top of the auxiliary transmission belt 1705 is connected with a power shaft 1706, the motor shaft 1701 and the main rotating shaft 1703 are in a transmission structure through the main transmission belt 1702, the motor shaft 1701, the main transmission belt 1702 and the main rotating shaft 1703 are in a rotating structure, the rotating ring 1704 and the power shaft 1706 are in a transmission structure through the auxiliary transmission belt 1705, the rotating ring 1704, the auxiliary transmission belt 1705 and the power shaft 1706 are in a rotating structure, the power shaft 1706 and the connecting rotating shaft 1802 are in an embedded structure, the power shaft 1706 and the connecting rotating shaft 1802 are in a rotating structure, the power shaft 1706 is driven to rotate by the power shaft 1706, meanwhile, the motor shaft 1701 transmits power to the main rotating shaft 1703 through the main transmission belt 1702, the power shaft 1706 is transmitted to the power shaft 1706 through the transmission function of the rotating ring 1704 and the auxiliary transmission belt 1705, the top of the clamping, a connecting rotating shaft 1802 penetrates through the inside of the driving disc 1801, a driven disc 1803 is arranged at the bottom of the driving disc 1801, a clamping rod 1804 is connected to the front side of the driving disc 1801, a sliding slot 1805 is arranged at the left side of the clamping rod 1804, the driving disc 1801 and the connecting rotating shaft 1802 are in a penetrating structure, the driving disc 1801 and the connecting rotating shaft 1802 are in a rotating structure, the driving disc 1801 and the driven disc 1803 are in an embedded structure, the driving disc 1801 and the driven disc 1803 are in a rotatable structure, the clamping rods 1804 are arranged in two groups, the two groups of clamping rods 1804 are in an axial symmetry structure, the clamping rods 1804 and the sliding slots 1805 are in an embedded structure, the clamping rods 1804 and the sliding slots 1805 are in a slidable structure, the driving disc 1801 rotates through the penetrating structure of the rotating shaft 1802 and the driving disc 1801, the driven disc 1803 is indirectly driven to rotate in a reverse direction, and due to the cooperative rotation operation of the driving, the clamping rods 1804 can be driven to slide on the sliding grooves 1805, so that the two groups of clamping rods 1804 are attached to each other, and the clamping effect on the one-way valve is achieved.
The working principle is as follows: for the punching processing equipment of the check valve, firstly, a valve core is placed in a containing cavity 1403, a motor 15 is opened to operate, the motor 15 drives a transmission mechanism 17 to operate, a motor shaft 1701 rotates and simultaneously drives a rotary disc 1104 to rotate so as to drive an intermittent gear 1105 to perform cooperative rotation operation, due to the fact that the arc length of the intermittent gear 1105 on the rotary disc 1104 occupies one fourth, and due to the embedded structure of the intermittent gear 1105 and a tooth groove 1103, the annular frame 1102 can be driven to reciprocate in a rectangular frame 1101 during rotation, so that a moving strip 1107 is driven to reciprocate in a through hole 1106 and a moving plate 12 is driven to perform sliding operation on a sliding rail 13, due to the fixed effect of the fixed cavity 14 and the moving plate 12, the moving plate 12 can drive the fixed cavity 14 to reciprocate left and right, on the other hand, the motor shaft 1701 drives a main transmission belt 1702 and a main rotating shaft 1703 to rotate, and due to the main rotating shaft 170, therefore, the main rotating shaft 1703 transmits power to the power shaft 1706 through the rotary ring 1704 and the auxiliary transmission belt 1705, the power shaft 1706 drives the clamping mechanism 18 to operate, the power shaft 1706 and the linking rotating shaft 1802 are in an embedded connection structure, so the power shaft 1706 can electrically link the rotating shaft 1802 to rotate, due to the through fit structure of the linking rotating shaft 1802 and the driving disk 1801, the linking rotating shaft 1802 drives the driving disk 1801 to rotate, the driving disk 1801 rotates and at the same time indirectly drives the driven disk 1803 to rotate in the opposite direction, due to the cooperative rotation operation of the driving disk 1801 and the driven disk 1803, the clamping rods 1804 are driven to slide on the sliding grooves 1805, so that the two groups of clamping rods are enabled to realize a fit state, and further provide a clamping effect for the one-way valve, after the valve core is pressed on the one-way valve, the one-way valve is arranged on the operation platform 904, and both ends of the one-way valve are arranged at, the hydraulic machine 5 works to drive the stamping mechanism 9 to descend, the stamping plate 902 and the stamping head 903 descend together, the stamping head 903 performs stamping on two ends of the one-way valve under the action of the hydraulic machine 5 and presses the two ends of the one-way valve into the groove 905, and stamping operation of different degrees can be performed on the one-way valve according to different size requirements, so that stamping operation of the one-way valve and press mounting operation of the valve core are completed completely.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.