CN212674065U - Integrated form visual detection device with adjustable height - Google Patents
Integrated form visual detection device with adjustable height Download PDFInfo
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- CN212674065U CN212674065U CN202020677712.8U CN202020677712U CN212674065U CN 212674065 U CN212674065 U CN 212674065U CN 202020677712 U CN202020677712 U CN 202020677712U CN 212674065 U CN212674065 U CN 212674065U
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Abstract
The utility model discloses an integrated form visual detection device with adjustable height. The visual detection device comprises a height adjusting assembly and a plurality of CCD cameras; the altitude mixture control subassembly includes the regulating block, adjust the pole, check lock lever and intermeshing's gear, the rack, before the back yoke plate of regulating block threaded connection grudging post, the transmission chamber of regulating block front side rotates and connects a gear, it rotates respectively to connect on the support arm of a grudging post to adjust pole and check lock lever, adjust the central pivot of gear is connected to the pole front end, the locking end of check lock lever front end threaded connection gear, the rear side intermediate junction rack of integration seat, a plurality of adapter is connected to the horizontal slotted hole of the front side of integration seat is adjustable, visual inspection's CCD camera is fixed to the side surface of every adapter. The utility model discloses have the high quick high accuracy adjustment of detection, be suitable for the full-automatic detection of the semi-automatic of part that does not stop, avoided the effect of the phenomenon of examining of leaking of big batch part.
Description
Technical Field
The utility model relates to a detection device of 3C part, in particular to integrated form visual detection device with adjustable height.
Background
At present, 3C electronic products are generally applied to production and life, and the 3C electronic products comprise a large number of parts with special-shaped outlines, thin sheets and high requirements on dimensional accuracy, so that AOI (automated optical inspection) visual inspection needs to be carried out on the 3C parts, the existing inspection adopts a sampling inspection method, and the products are pumped every two hours and sent to a measuring room for inspection; the defects are as follows: firstly, one part is provided with a plurality of detection points, a plurality of measurement points are needed for comparison, each point in a measurement chamber is detected in sequence, the speed is low, the efficiency is low, and a large amount of manpower is consumed; secondly, the selective inspection easily causes the omission of large-batch defective parts, the waste of subsequent production sections and low yield; thirdly, the number of 3C parts is large, and in order to adapt to the detection of different parts, the height needs to be quickly adjusted to be suitable for the optimal height, and the height of the existing detection equipment cannot be adjusted.
SUMMERY OF THE UTILITY MODEL
In order to solve one or more of the above problems, the present invention provides a height-adjustable integrated visual inspection device.
According to one aspect of the present invention, the integrated visual inspection device with adjustable height comprises a height adjustment assembly, a plurality of CCD cameras, a stand and an integrated base;
the vertical frame is vertically arranged, an adjusting cavity is arranged in the middle of the vertical frame, supporting arms are respectively arranged at two sides of the adjusting cavity, the rear side of each supporting arm is connected with a rear yoke plate, a linear slide rail is respectively fixed at the front side of each supporting arm, linear slide blocks are slidably matched on the linear slide rails,
the height adjusting component comprises an adjusting block, an adjusting rod, a locking rod, and a gear and a rack which are meshed with each other, the adjusting block is in threaded connection with the front of the rear yoke plate, a transmission cavity on the front side of the adjusting block is rotationally connected with a gear, the adjusting rod and the locking rod are respectively rotationally connected on a supporting arm, the front end of the adjusting rod is connected with a central rotating shaft of the gear, the front end of the locking rod is in threaded connection with a locking end of the gear,
the integrated seat comprises a rear seat plate and a front connecting plate which are arranged in parallel front and back, the middle of the rear seat plate is connected with the front end of the rack, two linear sliding blocks are respectively connected with two sides of the rear seat plate, two transverse long circular holes are arranged on the front connecting plate, the rear side surfaces of a plurality of adapter seats are adjustably connected with the transverse long circular holes,
a visual inspection CCD camera is fixed on the side surface of each adapter, and a high-definition lens is sleeved at the lower end of each CCD camera.
In some embodiments, a bearing with a seat is respectively fixed in the through holes of the two supporting arms, the adjusting rod and the locking rod are respectively arranged in the bearing with the seat,
the rotating shaft of the gear is fixedly connected in the front end hole of the adjusting rod through a pin, the locking end is an elastic opening of the adjusting block, and the threaded end column of the locking rod is screwed into a threaded hole in the outer wall of the elastic opening, and the front end of the threaded end column abuts against the inner wall of the elastic opening.
In some embodiments, a rotating handle is fixed at the outer end of the adjusting rod, and a rotating handle is fixed at the outer end of the locking rod.
In some embodiments, the adjusting block is a dovetail groove sliding block, the height adjusting assembly further comprises a dovetail sliding rail which is slidably connected to a dovetail groove of the adjusting block, and the transmission cavity is located behind the middle of the dovetail groove;
the forked tail slide rail is fixed in the middle of the back bedplate, and the rack is connected to the front surface of the forked tail slide rail.
In some embodiments, the gear is a helical gear and the rack is a helical rack.
In some embodiments, the display device further comprises a display, wherein the rear end of the display device is fixed with the front side surface of a C-shaped bending seat plate, and the bending seat plate is in threaded connection with the side surface of the supporting arm.
In some embodiments, the outer ends of the stands are encased in a cover.
In some embodiments, the adapter comprises a rotating plate and a seat plate, the rotating plate is in threaded connection with the transverse long round hole, a stepped through hole is formed in the front side surface of the seat plate, a cylindrical head screw penetrates through the stepped through hole and is screwed into a threaded hole of the rotating plate,
a first positioning groove in a C shape is arranged on the side surface of the seat plate, and the CCD camera is fixed in the first positioning groove.
In some embodiments, the upper end of the front side of the front yoke plate is further provided with a positioning surface and a positioning shoulder, the rear side of the rotating plate is attached to the positioning surface, and the lower side of the rotating plate is attached to the positioning shoulder.
This integrated form visual detection device with adjustable height has the altitude mixture control subassembly, and the altitude mixture control subassembly has the structure of rack and pinion transmission structure, slide rail slider direction, can high accuracy adjustment height fast, sets up the size that a plurality of CCD cameras detected a plurality of check points simultaneously or detect a check point of a plurality of parts simultaneously on the integrated seat, and detection speed improves greatly. The beneficial effects are as follows: firstly, the height adjustment precision of the CCD camera is high, the speed is high, and the CCD camera is suitable for detecting parts without stopping; secondly, semi-automatic detection is realized, the speed is high, good guarantee is provided for full detection of all parts, a large amount of manpower is saved, and the phenomenon of missed detection of large-batch parts is avoided; thirdly, the integration of the transverse long round holes has simple structure and convenient adjustment; fourthly, the adjusting block, the adjusting rod and the locking rod enable the adjustment to be fast and the locking to be firm.
Drawings
Fig. 1 is a three-dimensional schematic view of an integrated vision inspection device with adjustable height according to an embodiment of the present invention;
FIG. 2 is a three-dimensional schematic view of the integrated height adjustable visual inspection device of FIG. 1 with the housing removed;
FIG. 3 is a three-dimensional schematic view of the docking station shown in FIG. 2;
FIG. 4 is a three-dimensional schematic view of the stand and height adjustment assembly of FIG. 2;
FIG. 5 is a three-dimensional schematic view of the height adjustment assembly shown in FIG. 4;
FIG. 6 is a top schematic view of the height adjustment assembly of FIG. 5;
FIG. 7 is an enlarged schematic view at I of the height adjustment assembly of FIG. 6;
the device comprises a vertical frame 1, an adjusting cavity 10, a supporting arm 11, a rear connecting plate 12, a linear slide rail 13, a linear slider 14, a bent seat plate 15, a reinforcing support 16, a right-angle rib plate 17 and an outer cover 18;
the integrated seat 2, the adapter 20, the rotating plate 201, the seat plate 202, the stepped through hole 203, the first positioning groove 204, the rear seat plate 21, the second positioning groove 211, the front connecting plate 22, the transverse long circular hole 221, the positioning surface 222, the positioning shoulder 223, the middle connecting plate 23 and the cushion block 24;
the height adjusting device comprises a height adjusting assembly 01, an adjusting block 3, a transmission cavity 31, a dovetail groove 32, an elastic opening 33, an adjusting rod 4, a rotating handle 41, a locking rod 5, a rotating handle 51, a gear 6, a rack 7, a dovetail slide rail 71, a bearing with a seat 8, a CCD camera 9 and a high-definition lens 91; and a display 02.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
Fig. 1 to 7 schematically show a height-adjustable integrated visual inspection device according to an embodiment of the present invention. As shown in the figure, the device comprises a height adjusting component 01, a plurality of CCD cameras 9, a vertical frame 1 and an integrated base 2;
the vertical frame 1 is vertically arranged, an adjusting cavity 10 is arranged in the middle of the vertical frame 1, two sides of the adjusting cavity 10 are respectively provided with a supporting arm 11, the rear side of the supporting arm 11 is connected with a rear yoke plate 12, the front side of the supporting arm 11 is respectively fixed with a linear slide rail 13, the linear slide rail 13 is in sliding fit with a linear slide block 14,
the height adjusting component 01 comprises an adjusting block 3, an adjusting rod 4, a locking rod 5, a gear 6 and a rack 7 which are meshed with each other, wherein the adjusting block 3 is connected with the front of a rear yoke plate 12 in a threaded manner, a transmission cavity 31 at the front side of the adjusting block 3 is rotationally connected with the gear 6, the adjusting rod 4 and the locking rod 5 are respectively rotationally connected on a supporting arm 11, the front end of the adjusting rod 4 is connected with a central rotating shaft of the gear 6, the front end of the locking rod 5 is connected with the locking end of the gear 6 in a threaded manner,
the integrated seat 2 comprises a rear seat plate 21 and a front connecting plate 22 which are arranged in parallel front and back, the middle of the rear seat plate 21 is connected with the front end of the rack 7, two sides of the rear seat plate 21 are respectively connected with a linear slider 14, two transverse long circular holes 221 are arranged on the front connecting plate 22, the rear side surfaces of a plurality of adapter seats 20 are adjustably connected on the transverse long circular holes 221,
a visual inspection CCD camera 9 is fixed on the side surface of each adapter 20, and a high-definition lens 91 is sleeved at the lower end of each CCD camera 9.
The integrated visual detection device with the adjustable height is provided with a height adjusting assembly 01, the height adjusting assembly 01 is provided with a gear rack transmission structure and a slide rail slider guiding structure, the height can be adjusted quickly and accurately, a plurality of CCD cameras 9 are arranged on an integrated base 2, the sizes of a plurality of detection points are detected simultaneously or the size of one detection point of a plurality of parts is detected simultaneously, and the detection speed is greatly improved; the beneficial effects are as follows: firstly, the height adjustment precision and the speed of the CCD camera 9 are high, and the device is suitable for detecting parts without stopping; secondly, semi-automatic detection is realized, the speed is high, good guarantee is provided for full detection of all parts, a large amount of manpower is saved, and the phenomenon of missed detection of large-batch parts is avoided; thirdly, the transverse long circular hole 221 is integrated, so that the structure is simple and the adjustment is convenient; fourthly, the adjusting block 3, the adjusting rod 4 and the locking rod 5 enable the adjustment to be fast and the locking to be firm.
Preferably, fixed one takes a pedestal bearing 8 respectively in the through-hole of two support arms 11, adjusts pole 4 and check lock lever 5 and installs respectively in taking pedestal bearing 8, and its beneficial effect is: the pedestal bearing 8 provides good support, and simultaneously, the two rods can rotate flexibly, so that the equipment can be adjusted conveniently.
The rotating shaft of the gear 6 is fixed in the front end hole of the adjusting rod 4 through pin connection, the locking end is an elastic opening 33 of the adjusting block 3, the threaded end column of the locking rod 5 is screwed into a threaded hole in the outer wall of the elastic opening 33, the front end of the threaded end column abuts against the inner wall of the elastic opening 33, and the inner wall compresses the rack 6 so as to be fixed. The beneficial effects are as follows: the elastic opening 33 is arranged, and the inner wall is compressed, tensioned, fixed and loosened to generate clearance sliding, so that the structure is simple and the operation is convenient.
Preferably, a rotating handle 41 is fixed at the outer end of the adjusting lever 4, and a rotating handle 51 is fixed at the outer end of the locking lever 5. The beneficial effects are as follows: set up twist grip 41 and rotate handle 51, conveniently hold the rotatory operation, increase moment simultaneously, improve the moment of torsion, reduce and apply the effort, operate lightly more comfortable.
Preferably, the adjusting block 3 is a dovetail groove slide block, the height adjusting assembly 01 further comprises a dovetail slide rail 71, the dovetail slide rail 71 is slidably connected to the dovetail groove 32 of the adjusting block 3, and the transmission cavity 31 is located on the rear side of the middle of the dovetail groove 32;
the dovetail slide rail 71 is fixed in the middle of the rear seat plate 21, and the rack 7 is connected to the front surface of the dovetail slide rail 71. The beneficial effects are as follows: this arrangement further improves the transmission accuracy.
Preferably, the gear 6 is a helical gear and the rack 7 is a helical rack. The beneficial effects are as follows: the helical gear transmission has a self-locking function, and when the height adjustment is stopped, the helical gear transmission and the height adjustment keep good relative rest and do not slide up and down.
Preferably, the folding seat plate device further comprises a display 02, the front side face of the C-shaped bending seat plate 15 is fixed at the rear end of the display 02, the outer bending plates on two sides of the bending seat plate 15 are provided with long round holes, and the threaded pieces are fixed in the threaded holes of the supporting arms 11 through the long round holes. The beneficial effects are as follows: the display 02 is positioned right opposite to the operator, so that the operator does not need to frequently twist the head, the observation is convenient, the labor intensity of workers is reduced, and the whole equipment is compact and small in size.
Preferably, the outer end of the stand 1 is encased in a housing 18. The beneficial effects are as follows: the cover 18 can effectively protect the height adjustment assembly 01 and the relatively expensive components such as the display 02.
Preferably, the vertical frame 1 is also provided with a reinforcing support 16 near the lower end and the upper end to be connected, and the rear side surface of each supporting arm 11 is connected with a right-angle rib plate 17; the beneficial effects are as follows: the reinforcing support 16 and the right-angle rib plate 17 enable the vertical frame to be a rectangular frame, and meanwhile, the rigidity of the frame body is greatly improved.
Preferably, the rear seat plate 21 and the front yoke plate 22 are respectively provided with a second positioning groove 211 with a C-shaped structure, and two ends of the middle yoke plate 23 are respectively connected in the second positioning grooves 211; the beneficial effects are as follows: set up the constant head tank, can improve the installation accuracy for equipment is more accurate.
Preferably, the rear end of the rear seat plate 21 is provided with a cushion block 24, and the front end of the cushion block 24 is fixed with the rack 7.
Preferably, the adapter 20 comprises a rotating plate 201 and a seat plate 202, the rotating plate 201 is screwed on the transverse long circular hole 221, the front side surface of the seat plate 202 is provided with a stepped through hole 203, a cylindrical head screw passes through the stepped through hole 203 and is screwed into a threaded hole of the rotating plate 201,
a C-shaped first positioning groove 204 is formed on a side surface of the seat plate 202, and the CCD camera 9 is fixed to the first positioning groove 204. The beneficial effects are as follows: this arrangement makes the mounting accuracy of the CCD camera 9 higher.
Preferably, the upper end of the front side of the front yoke plate 22 is further provided with a positioning surface 222 and a positioning shoulder 223, the rear side of the rotating plate 201 is attached to the positioning surface 222, and the lower side of the rotating plate 201 is attached to the positioning shoulder 223. The beneficial effects are as follows: the device enables the installation reference of a plurality of CCD cameras 9 to be the same and the detection precision to be the same.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (7)
1. An integrated visual detection device with adjustable height is characterized by comprising a height adjusting assembly (01), a plurality of CCD cameras (9), a stand (1) and an integrated base (2);
the vertical frame (1) is vertically arranged, an adjusting cavity (10) is arranged in the middle of the vertical frame (1), supporting arms (11) are respectively arranged at two sides of the adjusting cavity (10), a rear connecting plate (12) is connected at the rear side of each supporting arm (11), a linear sliding rail (13) is respectively fixed at the front side of each supporting arm (11), a linear sliding block (14) is slidably matched on each linear sliding rail (13),
the height adjusting assembly (01) comprises an adjusting block (3), an adjusting rod (4), a locking rod (5) and gears (6) and a rack (7) which are meshed with each other, wherein the adjusting block (3) is in threaded connection with the front of the rear yoke plate (12), a transmission cavity (31) on the front side of the adjusting block (3) is rotatably connected with one gear (6), the adjusting rod (4) and the locking rod (5) are respectively rotatably connected with one supporting arm (11), the front end of the adjusting rod (4) is connected with a central rotating shaft of the gear (6), the front end of the locking rod (5) is in threaded connection with a locking end of the gear (6),
the integrated seat (2) comprises a rear seat plate (21) and a front connecting plate (22) which are arranged in parallel from front to back, the middle of the rear seat plate (21) is connected to the front end of the rack (7), two sides of the rear seat plate are respectively connected with one linear sliding block (14), two transverse long circular holes (221) are formed in the front connecting plate (22), the transverse long circular holes (221) are adjustably connected with the rear side faces of the adapter seats (20),
the side surface of each adapter (20) is fixed with a CCD camera (9) for visual detection, and the lower end of each CCD camera (9) is sleeved with a high-definition lens (91).
2. The integrated visual inspection device with adjustable height of claim 1, wherein a bearing (8) with a seat is fixed in the through hole of each of the two supporting arms (11), the adjusting rod (4) and the locking rod (5) are respectively installed in the bearing (8) with a seat,
the rotating shaft of the gear (6) is fixedly connected with the front end hole of the adjusting rod (4) through a pin, the locking end is an elastic opening (33) of the adjusting block (3), and the threaded end column of the locking rod (5) is screwed into the threaded hole and the front end of the outer wall of the elastic opening (33) and abuts against the inner wall of the elastic opening (33).
3. The integrated visual inspection device with adjustable height as claimed in claim 2, wherein the adjusting lever (4) is fixed with a rotating handle (41) at its outer end, and the locking lever (5) is fixed with a rotating handle (51) at its outer end.
4. The integrated visual inspection device with adjustable height as claimed in claim 2, wherein the adjusting block (3) is a dovetail groove slider, the height adjusting assembly (01) further comprises a dovetail slide rail (71), the dovetail slide rail (71) is slidably connected to the dovetail groove (32) of the adjusting block (3), the transmission cavity (31) is located at the middle rear side of the dovetail groove (32);
the dovetail slide rail (71) is fixed in the middle of the rear seat plate (21), and the rack (7) is connected to the front surface of the dovetail slide rail (71).
5. A height adjustable integrated visual inspection device according to claim 4, wherein the gear (6) is a helical gear and the rack (7) is a helical rack.
6. The integrated visual inspection device with adjustable height as claimed in claim 1, further comprising a display (02), wherein the front side of a C-shaped bent seat plate (15) is fixed at the rear end of the display (02), and the bent seat plate (15) is screwed on the side surface of the supporting arm (11).
7. A height adjustable integrated visual inspection device according to claim 1, wherein the outer end of the stand (1) is encased in a housing (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020677712.8U CN212674065U (en) | 2020-04-28 | 2020-04-28 | Integrated form visual detection device with adjustable height |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020677712.8U CN212674065U (en) | 2020-04-28 | 2020-04-28 | Integrated form visual detection device with adjustable height |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212674065U true CN212674065U (en) | 2021-03-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020677712.8U Active CN212674065U (en) | 2020-04-28 | 2020-04-28 | Integrated form visual detection device with adjustable height |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212674065U (en) |
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2020
- 2020-04-28 CN CN202020677712.8U patent/CN212674065U/en active Active
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