CN212674045U - Vehicle brake part health monitoring system - Google Patents

Vehicle brake part health monitoring system Download PDF

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Publication number
CN212674045U
CN212674045U CN202021557145.9U CN202021557145U CN212674045U CN 212674045 U CN212674045 U CN 212674045U CN 202021557145 U CN202021557145 U CN 202021557145U CN 212674045 U CN212674045 U CN 212674045U
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China
Prior art keywords
vehicle
identification code
brake lining
information
wear
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CN202021557145.9U
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Chinese (zh)
Inventor
王灿
张光荣
张璐
黄迪
李家琼
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SAIC General Motors Corp Ltd
Pan Asia Technical Automotive Center Co Ltd
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SAIC General Motors Corp Ltd
Pan Asia Technical Automotive Center Co Ltd
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Priority to CN202021557145.9U priority Critical patent/CN212674045U/en
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Abstract

The utility model provides a vehicle brake part health monitoring system, include: the identification code is arranged on the surface of the brake lining to be replaced, and the identification code information and the information of the brake lining to be replaced have a corresponding relation which is stored in the server; the identification code reader reads identification code information after scanning the identification code, the output end of the identification code reader is in communication connection with the OBD interface of the vehicle, and the identification code reader sends the read identification code information to the vehicle-mounted bus after passing through the OBD interface and the vehicle-mounted gateway; the vehicle-mounted controller reads the identification code information from the vehicle-mounted bus; the vehicle-end controller is in communication connection with the server, and receives the corresponding relation from the server; and the vehicle-end controller determines the information of the brake lining to be replaced according to the identification code information and the corresponding relation and sends the information of the brake lining to be replaced to the part information management system. The scheme can improve the automation level of the brake lining replacing process and has higher accuracy and efficiency.

Description

Vehicle brake part health monitoring system
Technical Field
The utility model relates to an automobile brake system technical field specifically relates to a vehicle brake part health monitoring system.
Background
Brake performance is an important indicator of vehicle performance. The existing automobile products mainly convert the kinetic energy of an automobile into heat energy through the friction between a brake lining and a brake disc to realize the deceleration of the automobile. During long-term use, the automobile brake lining inevitably faces wear, and the friction material gradually becomes less. When the friction material is worn to alarm, the lining needs to be replaced.
The automobile is provided with a part information management system, information of each part, such as part installation time, part replacement time, replacement times and the like, is stored in the part information management system, for example, a brake lining is taken as an example, when the brake lining needs to be replaced, the brake lining to be replaced needs to be taken out manually, the brake lining installation is carried out after the correctness of the part is confirmed manually, and initial parameters of a vehicle-mounted brake lining in the temporary information management system are input or changed manually after the installation is finished. The process has more manual operation processes, and has room for improvement in terms of automation degree and efficiency improvement.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a vehicle brake part health monitoring system can accomplish the collection and the renewal of brake lining information through automatic information acquisition's mode when changing the brake lining, has reduced manpower consumption, has improved the efficiency when the brake lining is changed.
Therefore, some embodiments of the present invention provide a vehicle brake part health monitoring system, including:
the identification code is arranged on the surface of the brake lining to be replaced, and the identification code information and the information of the brake lining to be replaced have a corresponding relation which is stored in the server;
the identification code reader reads the identification code information after scanning the identification code, the output end of the identification code reader is in communication connection with an OBD interface of the vehicle, and the identification code reader sends the read identification code information to a vehicle-mounted bus after passing through the OBD interface and a vehicle-mounted gateway;
the vehicle-mounted bus is used for reading the identification code information from the vehicle-mounted bus; the vehicle-end controller is in communication connection with the server, and receives the corresponding relation from the server; and the vehicle-end controller determines the information of the brake lining to be replaced according to the identification code information and the corresponding relation and sends the information of the brake lining to be replaced to a part information management system.
Optionally, in the vehicle brake part health monitoring system, the identification code is detachably provided on the surface of the brake lining to be replaced.
Optionally, in the health monitoring system for vehicle brake parts, the identification code is adhered to the surface of the brake lining to be replaced by an adhesive layer.
Optionally, the vehicle brake part health monitoring system further includes:
a wear sensor provided on one side of the brake lining; the wear sensor comprises a plurality of resistor discs connected in parallel, a power supply and a sensor control unit; the two ends of each resistance chip are respectively and electrically connected with the anode and the cathode of a power supply; the sensor control unit detects the current values of the loops where the resistance cards are located, and obtains the wear degree of the wear sensor according to the relationship between the current values of the loops where the resistance cards are located and the wear degree of the wear sensor;
the vehicle-end controller receives the wear degree of the wear sensor sent by the wear sensor as the wear degree of the brake lining;
and the vehicle-end controller sends the wear degree of the brake lining to the part information management system for storage.
Optionally, the vehicle brake part health monitoring system further includes:
the wear sensor further includes an insulating housing adapted to be coupled to one side of the brake lining, the housing enclosing the plurality of resistive patches, the power source, and the sensor control unit therein.
Optionally, in the health monitoring system for the vehicle brake part, the sensor control unit is in communication connection with the vehicle-mounted gateway, the sensor control unit sends the wear degree of the wear sensor to the CAN bus through the vehicle-mounted gateway, and the vehicle-mounted controller reads the wear degree of the wear sensor on the CAN bus.
Optionally, in the health monitoring system for vehicle brake parts, the vehicle-end controller is in communication connection with the vehicle-mounted control entertainment system, and the vehicle-end controller sends information of a brake lining to be replaced or a wear degree of the brake lining to the vehicle-mounted control entertainment system for displaying on a vehicle-mounted display screen configured in the vehicle-mounted control entertainment system.
Optionally, in the health monitoring system for vehicle brake parts, the vehicle-end controller is in communication connection with the mobile terminal, and the vehicle-end controller sends information of a brake lining to be replaced or a wear degree of the brake lining to the mobile terminal for displaying on a terminal display screen configured by the mobile terminal.
Compared with the prior art, the embodiment of the utility model provides an above-mentioned technical scheme has following beneficial effect at least: the automation level of the brake lining replacing process can be improved, and higher accuracy and efficiency are achieved.
Drawings
Fig. 1 is a schematic structural diagram of a health monitoring system for a vehicle brake component according to an embodiment of the present invention;
fig. 2 is a schematic view of an arrangement of a wear sensor according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a wear sensor according to an embodiment of the present invention;
fig. 4 is a schematic diagram of a signal flow transmission process of a health monitoring system for a vehicle brake component according to another embodiment of the present invention.
Wherein the reference numerals are:
10-brake lining to be replaced; 20-an identification code; 30-an identification code reader; a 40-OBD interface; 50-a vehicle end controller; 60-part information management system; 70-in-vehicle entertainment system; 80-a mobile terminal; 90-vehicle gateway; 101-brake lining; 102-a wear sensor; 103-a sensor control unit; 104-resistance card; 105-power supply.
Detailed Description
The embodiments of the present invention will be further explained with reference to the drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description of the present invention, and do not indicate or imply that the device or component to which the reference is made must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the two components can be directly connected or indirectly connected through an intermediate medium, and the two components can be communicated with each other. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the following embodiments provided in the present application, unless mutually contradictory, different technical solutions may be mutually combined, and technical features thereof may be mutually replaced.
The embodiment provides a vehicle brake part health monitoring system, as shown in fig. 1, including:
the identification code 20 is arranged on the surface of the brake lining 10 to be replaced, and identification code information and information of the brake lining 10 to be replaced have a corresponding relation, and the corresponding relation is stored in the server;
the identification code reader 30 is used for scanning the identification code 20 and then reading the identification code information, the output end of the identification code reader 30 is in communication connection with the OBD interface 40 of the vehicle, and the identification code reader 30 sends the read identification code information to the vehicle-mounted bus after passing through the OBD interface 40 and the vehicle-mounted gateway 90; the vehicle-mounted controller 50 reads the identification code information from the vehicle-mounted bus; the vehicle-end controller 50 is in communication connection with the server, and the vehicle-end controller 50 receives the corresponding relationship from the server; the vehicle-end controller 50 determines the information of the brake lining 10 to be replaced according to the identification code information and the correspondence relationship, and sends the information of the brake lining to be replaced to the part information management system 60. The parts information management system 60 can be activated to delete the information of the original brake lining as the brake lining information with the information of the new brake lining to be replaced. The brake lining information may include information such as the type of the lining, the friction coefficient, and wear characteristic information. All the schemes can be realized through an automatic means without manual intervention, so that the operation process is simplified and the efficiency is improved. And because the information is input in an automatic scanning mode, the condition of misreading can not occur, and the accuracy of information input is improved.
Preferably, the identification code 20 in the above solution is detachably provided on the surface of the brake lining 10 to be replaced. The identification code 20 can be detached and can also be installed in a vehicle together with the brake lining, for example, the identification code can be detached after scanning is finished, and the subsequent influence on the normal use of the brake lining can be avoided. Preferably, the identification code 20 is adhered to the surface of the brake lining 10 to be replaced by an adhesive layer. The identification code 20 may be in the form of a two-dimensional code, a bar code, or the like.
Preferably, as shown in fig. 2, the brake lining 10 to be replaced is used as a brake lining 101 after being installed in an automobile and is worn during use, wherein a wear sensor 102 is further included and is arranged on one side of the brake lining 101, the wear sensor 102 has the same wear degree as the brake lining 101, and the wear sensor 102 detects the wear degree of the wear sensor 102; and the vehicle end controller 50 receives the wear degree of the wear sensor itself sent by the wear sensor 102 as the wear degree of the brake lining. As shown in fig. 3, the wear sensor 102 includes a plurality of resistive patches 104 connected in parallel, as well as a power supply 105 and a sensor control unit 103; two ends of each resistance sheet 104 are respectively and electrically connected with the positive electrode and the negative electrode of a power supply 105; the sensor control unit 103 detects the current value of the circuit in which the plurality of resistive patches 104 are located, and obtains the degree of wear of the wear sensor 102 from the relationship between the current value of the circuit in which the plurality of resistive patches 104 are located and the degree of wear of the wear sensor 102. Obviously, according to ohm's law, the resistance value of the loop in which the plurality of resistance cards 104 are located can be determined according to the power supply voltage and the measured current, and as the wear degree of the wear sensor is different, the number of the wear resistance cards 104 is different, which results in different resistance values of the resistance cards 104 connected in parallel, so that after the loop resistance value is determined, the wear degree of the wear sensor can be determined. In the above scheme, the resistance values of the different resistive patches 104 may be the same or different, and for the sake of simplifying the calculation, it is preferable that the plurality of resistive patches 104 in the wear sensor have the same resistance value.
The sensor control unit 103 can be realized by selecting a chip with a function of measuring a current value, or selecting a current sensor to be independently arranged, the current sensor sends a detected current value to the sensor control unit, and the sensor control unit 103 can obtain a calculated loop resistance according to a calculation model of ohm's law, so that the degree of wear is obtained.
As shown in the drawing, the wear sensor 102 has the same degree of wear as the brake lining 101, and therefore, the degree of wear of the brake lining 101 can be replaced by the degree of wear of the wear sensor 102. On the basis, the wear sensor 102 sends the wear degree of the wear sensor to the vehicle-end controller 50, so that the vehicle-end controller 50 can obtain the wear degree of the brake lining 101 in real time, and the active safety of the vehicle is greatly improved.
Referring to fig. 4, in the health monitoring system for vehicle brake parts in the above solution, the car-end controller 50 is in communication connection with the vehicle-mounted control entertainment system 70, and the car-end controller 50 sends the information of the wear degree of the brake lining or the brake lining to be replaced to the vehicle-mounted control entertainment system 70 for displaying on a vehicle-mounted display screen configured in the vehicle-mounted control entertainment system 70. This enables the driver to know and grasp the degree of wear of the brake lining 101 and the information on the replaced brake lining in time through the human-computer interaction system.
Furthermore, in the health monitoring system for vehicle brake parts in the above scheme, the car-end controller 50 is further in communication connection with the mobile terminal 80, and the car-end controller 50 sends the information of the wear degree of the brake lining or the brake lining to be replaced to the mobile terminal 80 for the mobile terminal 80 to display on the terminal display screen configured on the mobile terminal 80. The mobile terminal 80 may be a mobile phone owned by a vehicle owner, and the vehicle owner can further be ensured to know and master the wear degree of the brake lining 101 and the information of the replaced brake lining in time by sending the wear degree of the brake lining 101 to the mobile phone.
In the above scheme, an alarm threshold of the wear degree of the brake lining may be stored in advance in the car-end controller 50, and the car-end controller 50 sends an alarm prompt signal to the car-mounted control entertainment system 70 and the mobile terminal 80 to display on the car-mounted display screen and the terminal display screen after the wear degree of the brake lining 101 reaches the alarm threshold. For example, the alarm threshold may be set according to the requirement of driving safety, and when the wear degree is 50%, a prompt may be issued, and the prompt may be given in a text manner, for example, the wear degree of the brake lining is 50% displayed on the display screen.
As shown in the figure, the sensor control unit 103 is in communication connection with the vehicle-mounted gateway 90, the sensor control unit 103 sends the wear degree of the wear sensor to the CAN bus through the vehicle-mounted gateway 90, and the vehicle-end controller 50 reads the wear degree of the wear sensor on the CAN bus. The data in the sensor controller unit 103 can be safely verified through the vehicle gateway 90, and it is ensured that the data entering the vehicle-end controller 50 are all safe and effective data.
In the above aspect, in order to ensure the detection accuracy of the wear sensor 102, the wear sensor 102 further includes an insulating housing adapted to be connected to one side of the brake lining 101, and the housing encloses the plurality of resistive sheets 104, the power supply 105, and the sensor control unit 103 inside thereof. The housing may be attached to the brake lining 101 by means of an insulating glue. Specifically, the resistor sheet 104 may be disposed at one end of the brake lining that is worn, and the sensor control unit 103 may be disposed at one end away from the end of the brake lining that is worn, so that the sensor control unit 103 may be prevented from being affected during the wearing process.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (8)

1. A vehicle brake part health monitoring system, comprising:
the identification code is arranged on the surface of the brake lining to be replaced, and the identification code information and the information of the brake lining to be replaced have a corresponding relation which is stored in the server;
the identification code reader reads the identification code information after scanning the identification code, the output end of the identification code reader is in communication connection with an OBD interface of the vehicle, and the identification code reader sends the read identification code information to a vehicle-mounted bus after passing through the OBD interface and a vehicle-mounted gateway;
the vehicle-mounted bus is used for reading the identification code information from the vehicle-mounted bus; the vehicle-end controller is in communication connection with the server, and receives the corresponding relation from the server; and the vehicle-end controller determines the information of the brake lining to be replaced according to the identification code information and the corresponding relation and sends the information of the brake lining to be replaced to a part information management system.
2. The vehicle brake part health monitoring system of claim 1, wherein:
the identification code is detachably provided on the surface of the brake lining to be replaced.
3. The vehicle brake part health monitoring system of claim 2, wherein:
the identification code is adhered to the surface of the brake lining to be replaced through an adhesive layer.
4. The vehicle brake part health monitoring system of any one of claims 1-3, further comprising:
a wear sensor provided on one side of the brake lining; the wear sensor comprises a plurality of resistor discs connected in parallel, a power supply and a sensor control unit; the two ends of each resistance chip are respectively and electrically connected with the anode and the cathode of a power supply; the sensor control unit detects the current values of the loops where the resistance cards are located, and obtains the wear degree of the wear sensor according to the relationship between the current values of the loops where the resistance cards are located and the wear degree of the wear sensor;
the vehicle-end controller receives the wear degree of the wear sensor sent by the wear sensor as the wear degree of the brake lining;
and the vehicle-end controller sends the wear degree of the brake lining to the part information management system for storage.
5. The vehicle brake part health monitoring system of claim 4, further comprising:
the wear sensor further includes an insulating housing adapted to be coupled to one side of the brake lining, the housing enclosing the plurality of resistive patches, the power source, and the sensor control unit therein.
6. The vehicle brake part health monitoring system of claim 5, wherein:
the sensor control unit is in communication connection with the vehicle-mounted gateway, the sensor control unit sends the wear degree of the wear sensor to the CAN bus through the vehicle-mounted gateway, and the vehicle-mounted controller reads the wear degree of the wear sensor on the CAN bus.
7. The vehicle brake part health monitoring system of claim 6, wherein:
the vehicle-mounted controller is in communication connection with the vehicle-mounted control entertainment system, and sends information of the brake lining to be replaced or the abrasion degree of the brake lining to the vehicle-mounted control entertainment system for the vehicle-mounted display screen configured by the vehicle-mounted control entertainment system to display.
8. The vehicle brake part health monitoring system of claim 6, wherein:
the vehicle-end controller is in communication connection with the mobile terminal, and sends information of the brake lining to be replaced or the abrasion degree of the brake lining to the mobile terminal for the mobile terminal to be configured with a terminal display screen for displaying.
CN202021557145.9U 2020-07-30 2020-07-30 Vehicle brake part health monitoring system Active CN212674045U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021557145.9U CN212674045U (en) 2020-07-30 2020-07-30 Vehicle brake part health monitoring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021557145.9U CN212674045U (en) 2020-07-30 2020-07-30 Vehicle brake part health monitoring system

Publications (1)

Publication Number Publication Date
CN212674045U true CN212674045U (en) 2021-03-09

Family

ID=74817200

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021557145.9U Active CN212674045U (en) 2020-07-30 2020-07-30 Vehicle brake part health monitoring system

Country Status (1)

Country Link
CN (1) CN212674045U (en)

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