CN212657686U - Still kettle waste heat utilization system for air-entrapping plate production - Google Patents

Still kettle waste heat utilization system for air-entrapping plate production Download PDF

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CN212657686U
CN212657686U CN202022120879.7U CN202022120879U CN212657686U CN 212657686 U CN212657686 U CN 212657686U CN 202022120879 U CN202022120879 U CN 202022120879U CN 212657686 U CN212657686 U CN 212657686U
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pipe
water
steam
tank
temperature
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郑著顺
舒林和
袁黔东
王冬
包昌华
岑超
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Guizhou Guiren Ecological Sand Technology Co ltd
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Guizhou Changtong Prefabricated Building Materials Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/14Thermal energy storage
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

The utility model discloses an autoclave waste heat utilization system for aerated plate production, which comprises an autoclave, wherein an air pressure sensor is arranged in the autoclave, the air pressure sensor is connected with a control terminal, a water storage tank is arranged below the autoclave, a drain pipe is arranged at the bottom of the autoclave and is connected with the water storage tank, a high-temperature water pipe and a medium-temperature water pipe are arranged at the bottom of the water storage tank, the high-temperature water pipe is provided with a first pneumatic valve and is connected with a flash tank, and the low-temperature water pipe is provided with a second pneumatic valve; the utility model discloses divide into high temperature condensate water and medium temperature comdenstion water with discharged comdenstion water according to atmospheric pressure change, discharge high temperature condensate water and medium temperature comdenstion water respectively through high temperature water pipe and medium temperature water pipe, adopt the flash tank to separate high temperature condensate water into steam and condensate water, utilize steam heating precuring room and wax dipping case, utilize the condensate water to the heat supply of stilling room, and utilize the medium temperature condensate water to dip coating tank and baking house heat supply, form complete heating system, make full use of evaporates the cauldron waste heat, energy saving, and cost is reduced.

Description

Still kettle waste heat utilization system for air-entrapping plate production
Technical Field
The utility model belongs to air entrainment board production evaporates pressure cauldron waste heat utilization field, concretely relates to evaporate pressure cauldron waste heat utilization system of air entrainment board production.
Background
The aerated slab is a high-performance light slab which is prepared by taking lime, cement, silica sand and the like as raw materials, adding and stirring the raw materials according to a formula, pouring a reinforcing mesh with a specific structure for forming, precuring and cutting the reinforcing mesh, and finally curing the reinforcing mesh with high-pressure steam. However, China's aerated concrete production enterprises are always energy-consuming households in the building material industry, and how to reasonably utilize resources in the aerated concrete production enterprises is an urgent problem to be solved, namely, the steam heating system of the still kettle has low efficiency and serious waste of water resources and energy resources, wherein the lack of scientific utilization of condensed water is a main reason for energy waste.
In the use process of the still kettle, a large amount of high-temperature steam needs to be continuously supplemented, in the actual production, in order to ensure the steam curing effect of the gas filling plate, the work of the still kettle is changed in stages, the air pressure in the kettle is changed therewith, condensate water discharged from the still kettle comprises high-temperature condensate water and medium-temperature condensate water, the temperature of the high-temperature condensate water reaches about 100 ℃, and the temperature of the medium-temperature condensate water reaches 60-70 ℃. The traditional autoclave condensed water is not completely recycled. Some enterprises directly discharge the condensed water into a base tank or an open water collecting tank of the still kettle, the condensed water is directly subjected to flash evaporation after entering the base tank, and heat conduction and air radiation are carried out through the tank wall, so that the heat of the condensed water is almost lost; the condensed water is discharged into the water collecting tank through a pipeline, so that flash evaporation loss also exists, and the lost heat reaches more than 70% of the discharged heat of the condensed water in the autoclave.
And in the production process of the aerated plate, the following steps are carried out: the processes of pre-curing, standing still, paint dipping, drying and the like all need heat assistance, and usually adopt electric heating. But the electric heating not only consumes a large amount of electric energy and increases the cost, but also has more potential safety hazards in the use process, and the equipment is inconvenient to overhaul and replace. Therefore, waste heat of the still kettle is wasted, and the gas filling plate needs a large amount of electric energy for heat supply, so that the production mode is unreasonable, and the requirements of low consumption, high yield and green production are not met.
Chinese patent No. CN 110715286a proposes a system for recovering heat energy from an autoclave and a boiler, which includes an autoclave and a boiler for supplying steam to the autoclave, and further includes a gas-water heat exchanger and a water-water heat exchanger, where the gas-water heat exchanger includes a gas flow path for heat exchange and temperature reduction and a water flow path for heat exchange and temperature rise, and the water-water heat exchanger includes a water flow path two for heat exchange and temperature reduction and a water flow path three for heat exchange and temperature rise; residual steam discharged by the still kettle and steam generated by boiler surface pollution discharge are communicated with a primary side inlet pipe a, a secondary side inlet pipe a is communicated with boiler feed water, and a secondary side outlet pipe is communicated with a boiler; condensed water discharged by the still kettle and high-temperature hot water generated by blowdown at the bottom of the boiler are communicated with a primary side inlet pipe b, a secondary side inlet pipe b is communicated with boiler feed water, and a secondary side outlet pipe b is communicated with the boiler. The device discharges the comdenstion water to the boiler, recycles through the boiler heating, because comdenstion water is self-brought the heat, has reduced the power consumption cost of heating in the steam curing cauldron application.
However, the device only recovers the condensed water and heats and utilizes the condensed water, and still has the problems that part of heat energy is lost and the heat generated by the condensed water is not fully utilized.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a evaporate cauldron waste heat utilization system that evaporates of air entrainment board production, complete, systematically ground is to evaporating the heat make full use of the cauldron waste heat, especially comdenstion water, energy saving, reduce cost on the one hand, and on the other hand constructs reasonable production system, accords with the theory of green production.
The utility model adopts the technical proposal that:
a still kettle waste heat utilization system for aerated plate production comprises a still kettle, a flash tank, a static stop chamber, a pre-curing chamber, a wax dipping box, a paint dipping tank, a drying room and a boiler;
the system comprises a plurality of still kettles, wherein each still kettle is internally provided with an air pressure sensor, the air pressure sensors are connected with a control terminal, the bottom of each still kettle is provided with a drain pipe, a water storage tank is arranged below the still kettles, the drain pipes are respectively connected to a water inlet of the water storage tank, a liquid level sensor is arranged in the water storage tank, the liquid level sensor is connected with the control terminal, and a high-temperature water pipe and a medium-temperature water pipe are arranged at the;
the high-temperature water outlet is provided with a first pneumatic valve which is electrically connected with the control terminal, the high-temperature water outlet is connected with the water inlet of the flash tank through a pipeline, the water outlet of the flash tank is connected to the high-temperature water pool through a pipeline, the water outlet of the high-temperature water pool is connected to the input end of the static stop chamber through a pipeline, and the output end of the static stop chamber is connected to the medium-temperature water pool through a pipeline;
the steam outlet of the flash tank is respectively connected to the pre-curing chamber and the wax dipping box through pipelines, and the output end of the pre-curing chamber and the output end of the wax dipping box are respectively connected to the medium-temperature water pool through pipelines;
the water outlet of the medium-temperature water pipe is provided with a second pneumatic valve which is electrically connected with a control terminal, the water outlet of the medium-temperature water pipe is connected to a medium-temperature water tank through a pipeline, the water outlet of the medium-temperature water tank is respectively connected to a paint dipping tank and a drying room through pipelines, and the output end of the paint dipping tank and the output end of the drying room are respectively connected to a boiler through pipelines.
Furthermore, the top of the still kettle is also provided with a steam outlet, the steam outlet is provided with a third pneumatic valve, the third pneumatic valve is electrically connected with a control terminal, and the steam outlet is connected with a steam inlet of another still kettle through a pipeline.
Furthermore, steam outlet still is connected to the gas holder through the pipeline, is equipped with the fourth pneumatic valve on this pipeline, fourth pneumatic valve electricity connection control terminal to be equipped with the delivery pump between gas holder and the steam outlet, delivery pump connection control terminal.
Furthermore, the pipelines between the high-temperature water tank and the static parking chamber, between the pre-curing chamber and the medium-temperature water tank, between the wax dipping box and the medium-temperature water tank, between the medium-temperature water tank and the paint dipping tank, between the medium-temperature water tank and the drying room, and between the paint dipping tank and the boiler, and between the drying room and the boiler are all provided with conveying pumps which are electrically connected with the control terminal.
Furthermore, a heat energy input pipe, a heat energy output pipe and a heating coil are arranged in the static parking chamber close to the ground, the heat energy input pipe is arranged along the ground of the static parking chamber close to the wall surface, one end of the heat energy input pipe is connected with a pipeline, the pipeline is connected with a high-temperature water tank water outlet, and the other end of the heat energy input pipe is sealed; the heating coil is arranged on the heat energy input pipe at a preset distance and forms a parallel connection passage with the heat energy input pipe, the heating coil is positioned below the gas adding plate, the output end of the heating coil is connected with the heat energy output pipe, one end of the heat energy output pipe is sealed, and the other end of the heat energy output pipe extends out of the static stop chamber and is connected to the medium-temperature water tank.
Furthermore, the pre-curing chamber comprises a steam input pipe, a steam output pipe and a steam heating coil pipe, wherein the steam input pipe is respectively arranged along two opposite side wall surfaces in the length direction of the pre-curing chamber, one end of the steam input pipe is connected with a pipeline, the pipeline is connected with a steam outlet of the flash tank, and the other end of the steam input pipe extends to the output end of the pre-curing chamber and is sealed; the steam inlet pipe is provided with a plurality of branch pipelines at intervals in parallel, the branch pipelines are respectively connected with the steam-heating coil pipes, the steam-heating coil pipes are connected with the steam outlet pipe, one end of the steam outlet pipe is sealed, the other end of the steam outlet pipe extends out of the precuring chamber connecting pipeline, and the pipelines are connected to the medium temperature water pool.
Further, the wax dipping box is a box structure with an opening at the top end, a radiating pipe is arranged at the bottom in the wax dipping box, the radiating pipe is arranged in a spiral mode along the length direction of the wax dipping box, the input end of the radiating pipe is located at one end of the wax dipping box and extends out of the wax dipping box to be connected with a pipeline, the pipeline is connected with a steam discharge port of a flash tank, and the output end of the radiating pipe extends out of the wax dipping box at the other end of the wax dipping box to be connected to.
Further, the dip tank sets up the heat preservation chamber along outer wall, and the heat preservation chamber is partly surrounded to the dip tank formation from dip tank bottom and side to the heat preservation intracavity is equipped with the heating pipe, the heating pipe spirals around the dip tank and sets up, and the heating pipe input passes through pipe connection medium temperature pond delivery port, and the heating pipe output is connected to the boiler.
Furthermore, be equipped with hot water input pipe, hot book output tube and hydrothermal coil pipe in the baking house, hot water input pipe is laid along one side corner of baking house length direction, and the pipeline is connected to the last predetermined distance of interval of hot water input pipe, the hydrothermal coil pipe input is connected to the pipeline other end, and hot water output tube is connected to hydrothermal coil pipe output, and hydrothermal coil pipe forms the parallel passage with hot water input pipe and hot water output tube.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses establish baroceptor in steaming up the cauldron, baroceptor connection control terminal, it sets up the water storage tank to evaporate cauldron below, set up the level sensor who connects control terminal in the water storage tank, it arranges the comdenstion water to the water storage tank to evaporate the cauldron, look over the atmospheric pressure in evaporating the cauldron through control terminal, divide into high temperature condensate water and medium temperature comdenstion water with the comdenstion water of discharging according to atmospheric pressure size, set up high temperature water pipe and medium temperature water pipe through the water storage tank bottom, reuse first pneumatic valve and second pneumatic valve discharge high temperature condensate water and medium temperature comdenstion water respectively, further utilize the comdenstion water waste heat, the energy of full play high temperature condensate water and medium temperature comdenstion water, and reduce the energy loss that high temperature condensate water;
2. the pressure sensor is used for feeding back the pressure in the still kettle, the condensate water discharged when the air pressure is not lower than 0.4MPa is judged as high-temperature condensate water according to practical experience, the condensate water discharged when the air pressure is lower than 0.4MPa is judged as medium-temperature condensate water, the air pressure is kept consistent due to the difference of the upper temperature and the lower temperature as well as the internal temperature and the external temperature in the still kettle, the pressure feedback is more accurate and rapid compared with the temperature measurement, and the influence of other factors is not easy to cause;
3. the high-temperature condensed water is separated into high-temperature flash steam and condensed water through the flash tank, the temperature required by the pre-curing chamber and the wax dipping box is high, but the volume is small, the flash steam is utilized to respectively supply heat to the pre-curing chamber and the wax dipping box, the requirements are met, and the high-temperature condensed water are efficient and convenient; the condensate water has large amount and high temperature, and the condensate water is used for supplying heat to the static parking chamber, so that the temperature requirement of the static parking chamber is ensured, and the heat energy of the high-temperature condensate water is fully utilized;
4. the utility model has the advantages that the high temperature water pool and the medium temperature water pool are arranged to transfer the condensate water and then discharge the condensate water to each process for utilization, the backpressure of the condensate water is reduced through the high temperature water pool and the low temperature water pool, the discharge resistance is reduced, and the condensate water in the still kettle is favorably and completely discharged through the action of the conveying pump, so that the normal operation of the still kettle is ensured;
5. the utility model discloses according to the demand of each production technology to the temperature, if: the static parking chamber and the pre-curing chamber are arranged beside the autoclave and are positioned in the same floor space with the autoclave, high-temperature condensed water is firstly utilized, compared with the situation that the temperature requirements of a paint dipping tank and a drying room are not high, the condensed water of a medium-temperature water pool still has high temperature and carries a large amount of heat, the condensed water of the medium-temperature water pool is utilized to supply heat to the paint dipping tank and the drying room, the paint dipping tank and the drying room are arranged in the upper floor space of the autoclave, a wax dipping box is arranged between the autoclave and the paint dipping tank, and a circulating line is formed after the condensed water is discharged, so that a reasonable heat energy utilization system is formed, the waste heat of the condensed water is fully utilized, the structural arrangement is simplified, the condensed water conveying path is reduced, the heat energy loss is reduced, on the other hand, the production procedures are compact and reasonable, the production efficiency is improved, and the workshop space is saved;
6. the utility model discloses after still pressing the cauldron work to accomplish, the steam escape preheats or discharges to other equipment supplementary heat supplies to other steam storage tanks steam discharge to another still cauldron, and make full use of evaporates the waste heat that presses the cauldron, reduces boiler heat supply load, reduce cost.
Drawings
FIG. 1 is a schematic layout of the present invention;
FIG. 2 is a schematic structural view of the parking chamber of the present invention;
FIG. 3 is a schematic view of the structure of the pre-curing chamber of the present invention;
FIG. 4 is a schematic view of the structure of the heating steam pipe in the pre-curing chamber of the present invention;
FIG. 5 is a schematic top view of the wax dipping tank of the present invention;
FIG. 6 is a schematic view of the structure of the paint dipping tank of the present invention;
fig. 7 is a schematic view of the structure inside the drying room of the present invention.
Detailed Description
The invention will be further explained with reference to the drawings attached to the specification in order to facilitate better understanding by those skilled in the art.
Referring to fig. 1-7, an autoclave waste heat utilization system for aerated plate production includes an autoclave 100, a flash tank 200, a high-temperature water tank 300, a medium-temperature water tank 400, a static parking chamber 500, a pre-curing chamber 600, a wax-dipping box 700, a paint-dipping tank 800, a drying room 900 and a boiler 001.
3-5 of the still kettles 100 are arranged side by side, each still kettle 100 is internally provided with an air pressure sensor, the air pressure sensors are connected with a control terminal, and specifically, the control terminal is controlled by a PLC; the bottom of each still kettle 100 is provided with a drain pipe, a water storage tank 102 is arranged below the still kettle 100, the drain pipes are respectively connected to a water inlet of the water storage tank 102, a liquid level sensor is arranged in the water storage tank 102 and connected with a control terminal, and a high-temperature water pipe and a medium-temperature water pipe are arranged at the bottom of the water storage tank 102. The air pressure in the still kettle 100 is fed back to the control terminal through the air pressure sensor 101, so that the temperature of condensed water discharged from the still kettle 100 is judged, the advantages of accuracy and high efficiency are achieved, high-temperature condensed water and medium-temperature condensed water are respectively discharged through a high-temperature water pipe and a medium-temperature water pipe at the bottom of the water storage tank 102, heat exchange between the high-temperature condensed water and the medium-temperature condensed water is avoided, the temperature is reduced, and the utilization rate of the condensed water is improved.
The water outlet of the high-temperature water pipe is provided with a first pneumatic valve 103, the first pneumatic valve 103 is electrically connected with a control terminal, the water outlet of the high-temperature water pipe is connected with the water inlet of a flash tank 200 through a pipeline, the water outlet of the flash tank 200 is connected to a high-temperature water pool 300 through a pipeline, the water outlet of the high-temperature water pool 300 is connected to the input end of a static stop chamber 500 through a pipeline, a delivery pump is arranged between the high-temperature water pool 300 and the static stop chamber 500, the delivery pump is electrically connected with the control terminal and used for controlling the flow and the flow velocity of condensed water conveyed to the static stop chamber 500, the output end; specifically, 2 flash tanks 200 are provided, the steam pressure of the flash tanks 200 is set to be 0.3-0.5MPa, the temperature and the pressure of the flash steam are ensured to be proper, and a filter 107 is arranged between the flash tanks 200 and the water storage tank 102 and used for filtering impurities in the condensed water and avoiding blocking the pipeline.
The steam outlet of the flash tank 200 is respectively connected to the pre-curing chamber 400 and the wax dipping box 700 through pipelines, and a delivery pump is respectively arranged between the flash tank 200 and the pre-curing chamber 600 and between the flash tank 200 and the wax dipping box 700 and is connected with a control terminal for controlling the flow and the flow velocity of steam to the pre-curing chamber 600 and the wax dipping box 700, the output end of the pre-curing chamber 600 and the output end of the wax dipping box 700 are respectively connected to the medium temperature water pool 400 through pipelines, and the connecting pipelines of the pre-curing chamber 600 and the medium temperature water pool 400, the wax dipping box 700 and the medium temperature water pool 400 are respectively provided with a delivery pump for providing delivery power.
A second pneumatic valve 104 is arranged at the water outlet of the medium-temperature water pipe, the second pneumatic valve 104 is electrically connected with a control terminal, the water outlet of the medium-temperature water pipe is connected to the medium-temperature water tank 400 through a pipeline, and the water outlet of the medium-temperature water tank 400 is respectively connected to the paint dipping tank 800 and the drying room 900 through pipelines; still be equipped with the delivery pump between dip tank 800 and baking house 900 and the medium temperature pond 400 for the control is carried to the condensate water flow, the velocity of flow of dip tank 800 and baking house 900, dip tank 800 output and baking house 900 output are respectively through pipe connection to boiler 001, and be equipped with the delivery pump on connecting the pipeline between dip tank 800 and boiler 001, baking house 900 and boiler 001, improve comdenstion water transportation power.
Specifically, the high-temperature water tank 300 is located on one side of the medium-temperature water tank 400, a pipeline is arranged above the high-temperature water tank 300 to connect the medium-temperature water tank 400, and when more condensed water is in the high-temperature water tank 300, the condensed water is discharged to the medium-temperature water tank 400, so that waste is avoided. The high-temperature water tank 300 and the medium-temperature water tank 400 are used for transferring condensed water, so that the backpressure of the condensed water is reduced, the discharge resistance is reduced, on one hand, the condensed water in the still kettle 100 is favorably and completely discharged, the normal operation of the still kettle 100 is ensured, and on the other hand, the condensed water is conveniently discharged to other equipment through a conveying pump.
Further, the top of the still kettle 100 is further provided with a steam outlet, the steam outlet is provided with a third pneumatic valve 105 and a fourth pneumatic valve 106, the third pneumatic valve 105 and the fourth pneumatic valve 106 are respectively electrically connected with a control terminal, the steam outlet is connected with another steam inlet and another air storage tank 101 of the still kettle 100 through a pipeline corresponding to the third pneumatic valve 105 and the fourth pneumatic valve 106, a delivery pump is arranged between the air storage tank 101 and the steam outlet, and the delivery pump is connected with the control terminal. After the still kettle 100 finishes the steam curing work, the third pneumatic valve 105 is opened to discharge steam to the other empty still kettle 100, the empty still kettle 100 is preheated, the heat energy consumption of the boiler 001 is reduced, and when the air pressure in the other still kettle 100 is equal to the air pressure in the still kettle 100, the fourth pneumatic valve 106 and the conveying pump arranged between the air storage tank 101 and the steam discharge port are opened, and the residual steam is discharged to the air storage tank 101 for steam supplement.
The even interval of subaerial is equipped with a plurality of pillar 501 in the quiet room 500 of stopping, pillar 501 is the cuboid structure, upwards is the matrix arrangement to per two rows of pillars 501 are a set of, are used for supporting and place the gas board, and parallel ground arranges heat energy input tube 502, heat energy output pipe 503 and heating coil 504 between the pillar 501.
The heat energy input pipe 502 is arranged along the ground of the static parking chamber 500 close to the wall surface, in order to avoid heat being absorbed by the ground, a support base 505 is further arranged below the heat energy input pipe 502, the heat energy output pipe 503 and the heating coil 504, and the support base 505 separates the heat energy input pipe 502, the heat energy output pipe 503 and the heating coil 504 from the ground.
The input end of the heat energy input pipe 502 is connected with a pipeline, the pipeline is connected with a water outlet of the high-temperature water pool 300, the input end of the heat energy input pipe 502 is provided with a check valve, and the other end of the heat energy input pipe is sealed; the heating coil 504 is positioned below the gas adding plate, is arranged on the heat energy input pipe 502 at a preset distance and forms a parallel passage with the heat energy input pipe 502, a stop valve is arranged at the joint of the heating coil 504 and the heat energy input pipe 502, the flow of the heating coil 504 is controlled through the stop valve, and the temperature of the static parking chamber 500 is adjusted; the output end of the heating coil 504 is connected with a heat energy output pipe 503, one end of the heat energy output pipe 503 is sealed, and the other end of the heat energy output pipe 503 extends out of the static parking chamber 500 and is connected to the medium temperature water tank 400.
Specifically, the heating coil 504 comprises a water inlet pipe 504-1, a heating pipe 504-2 and a water outlet pipe 504-3, wherein the water inlet pipe 504-1 and the water outlet pipe 504-3 are arranged side by side along the length direction of the gas filling plate and are respectively positioned at the outer sides of the same group of struts 501; one end of a water inlet pipe 504-1 is positioned at one end of the gas filling plate and is connected with the heat energy input pipe 502, the other end of the water inlet pipe is positioned at the other end of the gas filling plate and is sealed, one end of a water outlet pipe 504-3 is sealed, the other end of the water outlet pipe is connected with a heat energy output pipe 503, a stop valve is arranged at the joint of each water outlet pipe 504-3 and the heat energy output pipe 503, and the discharge amount of condensed water in the heating coil is; a plurality of heating pipes 504-2 are arranged between the water inlet pipe 504-1 and the water outlet pipe 504-3, and a plurality of incandescent sheets are arranged on the heating pipes 504-2, so that the heat dissipation area is increased, and the steam heat utilization rate is improved. Specifically, 3 heating pipes 504-2 are arranged between adjacent pillars 501, the heating pipes 504-2 are used for heating and insulating the gas filling plate in a centralized manner, hot gas upwards and uniformly heats the corners and the middle part of the gas filling plate, the strength of the corners of the gas filling plate is improved, and the corners of the gas filling plate are prevented from cracking.
Above-mentioned quiet room 500 sets up that heating coil 504 is parallelly connected with heat energy input tube 502 and heat energy output pipe 503, increases the comdenstion water circulation passageway on the one hand, reduces pressure and velocity of flow, avoids the comdenstion water directly to flow through fast in heating coil 504, improves heat utilization rate, and on the other hand, heat energy input tube 502 and heating coil 504 are parallelly connected the setting respectively, play reserve effect, and when one of them heating coil 504 broke down, all the other heating coil 504 still normally worked, guarantee to produce normally going on.
Precuring room 600 is the cuboid cavity, and both ends are equipped with the sealing door of connection control end, and precuring room 600 sets up double-row track subaerially, is equipped with drive chain between two tracks of double-row track, and drive chain connects the motor to in the removal adds gas plate idiosome. Set up steam input pipe 601, steam output pipe 602 and heating steam pipe 603 in the room 600 of raising in advance, steam input pipe 601 sets up along the relative both sides wall in room 600 length direction of raising in advance respectively to be located upper portion in room 600 wall of raising in advance, steam output pipe 602 corresponds steam input pipe 601 and sets up in room 600 wall lower part of raising in advance, steam input pipe 601 one end and pipe connection, pipe connection flash tank 200 steam discharge mouth, and steam input pipe 601 input sets up the check valve, the steam input pipe 601 other end extends to room 600 output of raising in advance and seals the setting, steam output pipe 602 one end seals the setting, the other end stretches out room 600 connecting tube of raising in advance, pipe connection is to medium temperature pond 400.
3-5 branch pipelines are arranged on the steam input pipe 601 at intervals of 2m in parallel, the pipe diameters of the branch pipelines are smaller than those of the steam input pipe 601 and the steam output pipe 602, the steam in the steam input pipe 601 is divided and decompressed, and the branch pipelines are arranged downwards along the wall surface and are respectively connected with a heating steam pipe 603.
The heating steam pipe 603 comprises a steam inlet pipe 603-1, a steam heating pipe 603-2 and a steam outlet pipe 603-3, the pipe diameter of the heating steam pipe 603 is larger than the pipe diameter of the branch pipe, a steam channel output from the branch pipe is widened, and the steam flow rate is further reduced. The steam inlet pipe 603-1 and the steam outlet pipe 603-3 are vertically arranged at an interval of 2.5m, the upper end of the steam inlet pipe 603-1 is connected with a branch pipeline, a stop valve is arranged at the joint, the lower end of the steam inlet pipe 603-1 is closed, and the steam inlet pipe is supported by a supporting block 604 and is vertically arranged on the ground; the upper end of the steam outlet pipe 603-3 is closed, the lower end of the steam outlet pipe 603-3 is connected with another branch pipeline, a stop valve is arranged at the joint, the other branch pipeline is connected with a steam output pipe 602, the bottom ends of the steam output pipe 602 and the steam outlet pipe 603-3 are connected with a supporting block 604, and the supporting block 604 is vertically arranged on the ground to support the steam output pipe 602 off the ground.
3 steam heat pipes 603-2 are transversely connected between the steam inlet pipe 603-1 and the steam outlet pipe 603-3 in parallel, steam input into the steam inlet pipe 603-1 from a branch pipeline is divided, the steam flow rate is reduced, a plurality of incandescent sheets are arranged on each steam heat pipe 603-2, the heat dissipation area of the steam heat pipe 603-2 is increased, and the steam heat energy utilization rate is improved.
Furthermore, a bypass pipe is arranged at the output end of the steam output pipe 602, two ends of the bypass pipe are respectively connected with the front end and the rear end of the steam output pipe 602 to form a parallel passage with the steam output pipe 602, and the bypass pipe is positioned above the steam output pipe 602. The bypass pipe is provided with a drain valve for discharging condensed water formed by liquefying steam, eliminating the influence of the condensed water on the heating effect and improving the heating efficiency; the front and the back sides of the trap are respectively provided with a gate valve, so that the trap can be maintained conveniently. The bypass valve is installed on the part of the steam output pipe 602, which is connected in parallel with the bypass pipe, specifically, the bypass valve adopts a stop valve, when the bypass valve is opened, steam quickly passes through the bypass valve, the discharge pressure of the drain valve is relieved, the damage of the equipment caused by excessive use is avoided, and meanwhile, a standby passage is formed, so that the use of the pre-curing chamber 600 is not influenced when the passage where the drain valve is located cannot be used.
Dipping wax case 700 is open-ended rectangle box structure in the top, and the bottom sets up cooling tube 701 in dipping wax case 700, cooling tube 701 is bow-shaped and spirals along dipping wax case 700 length direction and sets up to cooling tube 701 is wide in vertical length and the dipping wax case 700 in dipping wax case 700 and is equivalent, and adjacent vertical arrangement's cooling tube 701 interval is 50cm, guarantees the heating area of cooling tube 701 in dipping wax case 700, to the whole even heating of dipping wax case 700. The input end of the radiating pipe 701 is positioned at one end of the wax dipping box 700 and extends out of the side wall surface connecting pipeline of the wax dipping box 700, the pipeline is connected with the steam exhaust pipe of the flash tank 200, the output end of the radiating pipe 701 extends out of the side wall surface connecting pipeline of the wax dipping box 700 at the other end of the wax dipping box 700, the pipeline is connected to the medium temperature water tank 400, and liquefied flash steam is recycled.
Dip coating groove 800 is equipped with heat preservation chamber 801 along the outer wall, and the nexine is dip coating chamber 802, and heat preservation chamber 801 has increased heat preservation area of contact to dip coating chamber 802 formation half-surrounding from dip coating chamber 802 bottom and side, is favorable to strengthening the heat preservation, set up heat dissipation coil 803 in the heat preservation chamber 801 and keep warm to dip coating groove 800 heating.
The heat dissipation coil 803 is spirally arranged in the heat insulation cavity 801 around the paint dipping tank 800 so as to increase the heat dissipation area and improve the heat energy utilization rate and the heating efficiency; the input end of the heat dissipation coil 803 is connected with a pipeline, the pipeline is connected with the water outlet of the medium temperature water pool 400, the output end of the heat dissipation coil 803 is connected with a pipeline, and the pipeline is connected to the boiler 001.
Specifically, the heat preservation cavity 802 contains heat conduction liquid, and the heat conduction liquid is heat conduction oil, so that the heat conduction oil has the advantages of uniform heating, accurate temperature regulation control and good heat conduction effect; the heat-conducting liquid can also adopt water, and has the advantages of low cost, convenient heating, large specific heat capacity and slow cooling. The heat-conducting liquid is heated through the heat-radiating coil 803, the temperature stability of the heat-conducting liquid is ensured, and heat is uniformly and mildly transferred to the paint dipping tank 802 through the heat-conducting liquid for heat preservation.
The drying room 900 is of a semi-closed structure with an open top, a hot book input pipe 901, a hot water output pipe 902 and a hot water coil pipe 903 are arranged in the drying room 900, the hot water input pipe 901 is laid along one side wall corner of the drying room 900 in the length direction, branch pipelines are connected to the hot water input pipe 901 at intervals of a preset distance, the pipe diameter of each branch pipeline is smaller than the pipe diameter of the hot water input pipe 901, and condensed water in the hot water input pipe 901 is divided; the other end of the branch pipeline is connected with the input end of the hydrothermal coil pipe 903, and a stop valve is arranged at the joint of the input end of the hydrothermal coil pipe 903 and the branch pipeline, so that the heat energy supply of each group of hydrothermal coil pipes 903 can be conveniently controlled respectively, and the local influence of the whole body is avoided.
The hydrothermal coil pipe 903 is positioned in the center of the drying room 900 and comprises 3 hydrothermal pipes 903-1, and a plurality of incandescent sheets are arranged on the hydrothermal pipes 903-1 to increase the heat dissipation area of the hydrothermal pipes 903-1; the water heat pipes 903-1 are arranged side by side and then connected in parallel, the input ends of the water heat pipes 903-1 connected in parallel are connected with branch pipelines, condensed water conveyed by the branch pipelines is further divided by the water heat pipes 903-1, a heat supply path is increased, the pipe diameter of the water heat pipes 903-1 is the same as that of the branch pipelines, and sufficient condensed water for heat supply is ensured to be arranged in each water heat pipe 903-1; the output end of the water heat pipe 903-1 is connected with the hot water output pipe 902 through another branch pipe, and the branch pipe is connected with the output end of the water heat pipe 903-1 to form a stop valve for controlling the discharge of condensed water in the water heat pipe 903-1; the hot water output pipe 902 is located on one side, opposite to the hot water input pipe 901, in the drying room 900, one end is sealed, the other end is connected with a pipeline, the pipeline is connected to the boiler 001, the pipe diameter of the hot water output pipe 902 is larger than that of the branch pipeline, and condensed water discharged by all the water heating coil pipes 903 is discharged out of the drying room 900.
Furthermore, the input end and the output end of the water-heat pipe 903-1 are respectively provided with a support seat 904, the support seat 904 is Contraband-shaped and made of stainless steel, the strength is high, the durability is high, the top end of the support seat 904 is connected with the water-heat pipe 903-1, the bottom end of the support seat 904 is vertically arranged on the ground, in addition, the support seat 904 is also connected with a hot water input pipe 901 and a hot water output pipe 902, the hot water input pipe 901, the hot water output pipe 902 and the hot water coil 903 are used for supporting the hot water input pipe 901, the hot water output pipe 902 and the.
The use method of the autoclave waste heat utilization system for air-entrapping plate production comprises the following steps:
(1) when the still kettle 100 works, after the liquid level in the water storage tank 102 reaches a target value, checking the steam pressure in the still kettle 100 through a control terminal, if the steam pressure is more than or equal to 0.4MPa, opening the first pneumatic valve 103 to discharge high-temperature condensed water, and if the steam pressure is less than 4kg, opening the second pneumatic valve 104 to discharge medium-temperature condensed water;
(2) after the still kettles 100 finish working, the third pneumatic valve 105 is opened, steam is poured into the other empty still kettle 100 until the air pressure in the two still kettles 100 is equal, and the third pneumatic valve is used for preheating the other still kettle 100;
(3) after the steam is poured, the fourth pneumatic valve 106 is opened, the remaining steam in the still kettle 100 after operation is discharged to the gas storage tank 101, and when the steam discharge speed is slowed down or stopped, the delivery pump arranged between the gas storage tank 101 and the steam discharge port is started to discharge the steam to the gas storage tank 101, so that the steam is supplemented to the equipment utilizing the steam.
The utility model discloses mainly utilize to evaporate the heat of the discharged comdenstion water in the cauldron 100 working process of pressing, divide into high temperature comdenstion water and medium temperature comdenstion water through evaporating the change of pressure in cauldron 100 and discharge respectively with the comdenstion water, further utilize the comdenstion water heat supply respectively according to the production needs, form and evaporate cauldron 100 waste heat heating system that presses, both the rational utilization energy resource accords with green production, greatly reduced heat supply cost in the past again, create the economic benefits of preferred.
The above description is only intended to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (9)

1. The utility model provides an evaporate cauldron waste heat utilization system that evaporates of air entrainment board production, includes that evaporate cauldron (100), flash tank (200), quiet room (500), pre-curing chamber (600), wax-impregnated box (700), dip coating groove (800), baking house (900) and boiler (001), its characterized in that:
the system comprises a plurality of autoclaves (100), wherein each autoclave (100) is internally provided with an air pressure sensor, the air pressure sensor is connected with a control terminal, the bottom of each autoclave (100) is provided with a drain pipe, a water storage tank (102) is arranged below each autoclave (100), the drain pipes are respectively connected to a water inlet of the water storage tank (102), a liquid level sensor is arranged in the water storage tank (102), the liquid level sensor is connected with the control terminal, and the bottom of the water storage tank (102) is provided with a high-temperature water pipe and a medium-temperature water pipe;
a first pneumatic valve (103) is arranged at the water outlet of the high-temperature water pipe, the first pneumatic valve (103) is electrically connected with a control terminal, the water outlet of the high-temperature water pipe is connected with the water inlet of the flash tank (200) through a pipeline, the water outlet of the flash tank (200) is connected to the high-temperature water pool (300) through a pipeline, the water outlet of the high-temperature water pool (300) is connected to the input end of the static stop chamber (500) through a pipeline, and the output end of the static stop chamber (500);
the steam outlet of the flash tank (200) is respectively connected to the pre-curing chamber (600) and the wax-leaching tank (700) through pipelines, and the output end of the pre-curing chamber (600) and the output end of the wax-leaching tank (700) are respectively connected to the medium-temperature water pool (400) through pipelines;
the middle temperature water pipe delivery port department is equipped with second pneumatic valve (104), and second pneumatic valve (104) electricity connection control terminal, middle temperature water pipe delivery port pass through pipe connection to middle temperature pond (400), and middle temperature pond (400) delivery port is connected to dip tank (800) and baking house (900) respectively through the pipeline, dip tank (800) output and baking house (900) output are connected to boiler (001) through pipe connection respectively.
2. The autoclave waste heat utilization system for air-entrapping plate production according to claim 1, which is characterized in that: the top of the still kettle (100) is also provided with a steam outlet, the steam outlet is provided with a third pneumatic valve (105), the third pneumatic valve (105) is electrically connected with a control terminal, and the steam outlet is connected with a steam inlet of another still kettle (100) through a pipeline.
3. The autoclave waste heat utilization system for air entrainment plate production according to claim 2, characterized in that: still kettle (100) steam vent department still passes through pipe connection gas holder (101), is equipped with fourth pneumatic valve (106) on this pipeline, fourth pneumatic valve (106) electricity connection control terminal to be equipped with the delivery pump between gas holder (101) and still kettle (100) steam vent, delivery pump connection control terminal.
4. The autoclave waste heat utilization system for air-entrapping plate production according to claim 1, which is characterized in that: and conveying pumps are arranged on pipelines between the high-temperature water tank (300) and the static parking chamber (500), between the pre-curing chamber (600) and the medium-temperature water tank (400), between the wax dipping box (700) and the medium-temperature water tank (400), between the medium-temperature water tank (400) and the paint dipping tank (800), between the medium-temperature water tank (400) and the drying room (900) and between the paint dipping tank (800) and the boiler (001) and between the drying room (900) and the boiler (001), and are electrically connected with the control terminal.
5. The autoclave waste heat utilization system for air-entrapping plate production according to claim 1, which is characterized in that: a heat energy input pipe (502), a heat energy output pipe (503) and a heating coil (504) are arranged in the static parking chamber (500) close to the ground, the heat energy input pipe (502) is arranged along the ground of the static parking chamber (500) close to the wall surface, one end of the heat energy input pipe (502) is connected with a pipeline, the pipeline is connected with a water outlet of the high-temperature water tank (300), and the other end of the heat energy input pipe is sealed; the heating coil (504) is located below the gas adding plate, is arranged on the heat energy input pipe (502) at a preset interval and forms a parallel passage with the heat energy input pipe (502), the output end of the heating coil (504) is connected with the heat energy output pipe (503), one end of the heat energy output pipe (503) is sealed, and the other end of the heat energy output pipe extends out of the static stop chamber (500) and is connected to the medium-temperature water pool (400).
6. The autoclave waste heat utilization system for air-entrapping plate production according to claim 1, which is characterized in that: the steam pre-curing chamber (600) comprises a steam input pipe (601), a steam output pipe (602) and a steam heating coil pipe (603), the steam input pipe (601) is respectively arranged along two opposite side wall surfaces in the length direction of the pre-curing chamber (600), one end of the steam input pipe (601) is connected with a pipeline, the pipeline is connected with a steam outlet of the flash tank (200), and the other end of the steam input pipe (601) extends to the output end of the pre-curing chamber (600) and is sealed; the steam inlet pipe (601) is provided with a plurality of branch pipelines at intervals in parallel, the branch pipelines are respectively connected with the steam-heat coil pipes (603), the steam-heat coil pipes (603) are connected with the steam outlet pipe (602), one end of the steam outlet pipe (602) is sealed, the other end of the steam outlet pipe extends out of the precuring chamber (600) connecting pipeline, and the pipeline is connected to the medium-temperature water tank (400).
7. The autoclave waste heat utilization system for air-entrapping plate production according to claim 1, which is characterized in that: soak wax case (700) and set up cooling tube (701) for top open-ended box structure, bottom in soaking wax case (700), cooling tube (701) set up along soaking wax case (700) length direction spiral, and cooling tube (701) input is located and stretches out soaking wax case (700) one end and be connected with the pipe connection, and the pipeline is connected with flash tank (200) steam exhaust mouth, and cooling tube (701) output stretches out in soaking wax case (700) the other end and soaks wax case (700) and be connected to medium temperature pond (400).
8. The autoclave waste heat utilization system for air-entrapping plate production according to claim 1, which is characterized in that: paint dipping tank (800) set up heat preservation chamber (801) along the outer wall surface, heat preservation chamber (801) form from paint dipping tank (800) bottom and side to paint dipping tank (800) and partly surround to be equipped with heat dissipation coil pipe (803) in heat preservation chamber (801), heat dissipation coil pipe (803) set up around paint dipping tank (800) are spiraled, and heat dissipation coil pipe (803) input passes through pipe connection medium temperature pond (400) delivery port, and heat dissipation coil pipe (803) output is connected to boiler (001).
9. The autoclave waste heat utilization system for air-entrapping plate production according to claim 1, which is characterized in that: the drying room (900) is internally provided with a hot water input pipe (901), a hot water output pipe (902) and a hydrothermal coil pipe (903), the hot water input pipe (901) is laid along one side wall corner of the drying room (900) in the length direction, the hot water input pipe (901) is connected with a branch pipeline at a preset interval, the other end of the branch pipeline is connected with the input end of the hydrothermal coil pipe (903), the output end of the hydrothermal coil pipe (903) is connected with the hot water output pipe (902), and the hydrothermal coil pipe (903), the hot water input pipe (901) and the hot water output pipe (902) form a parallel passage.
CN202022120879.7U 2020-09-24 2020-09-24 Still kettle waste heat utilization system for air-entrapping plate production Active CN212657686U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112128725A (en) * 2020-09-24 2020-12-25 贵州长通装配式建材有限公司 System and method for utilizing waste heat of still kettle for producing aerated plate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112128725A (en) * 2020-09-24 2020-12-25 贵州长通装配式建材有限公司 System and method for utilizing waste heat of still kettle for producing aerated plate

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Effective date of registration: 20240204

Address after: Room 4221, Office Building 4, Huchao Township Management Committee, Gui'an New District, Guiyang City, Guizhou Province, 550003

Patentee after: GUIZHOU GUIREN ECOLOGICAL SAND TECHNOLOGY CO.,LTD.

Country or region after: China

Address before: 550700 5th floor, administration office building, Changshun light industrial park, Qiannan Buyi and Miao Autonomous Prefecture, Guizhou Province

Patentee before: Guizhou Changtong prefabricated building materials Co.,Ltd.

Country or region before: China