CN212652422U - Rolling and flattening device for bent tab - Google Patents
Rolling and flattening device for bent tab Download PDFInfo
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- CN212652422U CN212652422U CN202020890287.0U CN202020890287U CN212652422U CN 212652422 U CN212652422 U CN 212652422U CN 202020890287 U CN202020890287 U CN 202020890287U CN 212652422 U CN212652422 U CN 212652422U
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Abstract
The utility model provides a roll-flattening device after bending a tab, which comprises a Y-axis servo sliding table, an X-axis servo sliding table, a Z-axis servo sliding table, a supporting bottom plate, a pressing part and a first roll-flattening part, wherein the X-axis servo sliding table is connected with the Y-axis servo sliding table in a sliding manner; the supporting bottom plate is connected to the X-axis servo sliding table; the Z-axis servo sliding table is fixedly connected to the supporting bottom plate; the pressing part is connected to the supporting bottom plate; the first rolling flat part comprises a roller and a roller driving device; the roller is rotationally connected with the roller driving device; the roller driving device is connected to the Z-axis servo sliding table. Carry out the drive of position control and roll flat action through X, Y, Z servo slip table of axle and gyro wheel drive arrangement to utilize the portion of compressing tightly and the first mode of rolling flat portion cooperation to roll flat action, guarantee not produce other deformations to utmost point ear at ordinary times of rolling, guarantee to roll flat effect simultaneously, reduce the resilience volume after bending.
Description
[ technical field ] A method for producing a semiconductor device
The utility model relates to a utmost point ear processing technology field of battery module, especially a flat device rolls after utmost point ear is bent.
[ background of the invention ]
The production process of the existing battery module is that the battery is fed and pretreated, the battery core is stacked after pretreatment, the stacked battery core is overturned and transferred to a production line, the stacked battery core is transmitted to a pole lug bending station to be bent, then the pole lug is rolled to reduce resilience, the rolled battery core module is welded through laser, and the battery module is discharged after passing detection after welding.
Wherein, at the roll flat in-process after electric core utmost point ear is bent, traditional operation adopts the mode of floating roll flat, and the both sides that the angle was bent to the process utmost point ear of roll flat are not all pressed from both sides tightly or compress tightly, but are in the floating condition, lead to the unable assurance of roll flat effect, lead to the resilience error after buckling great, the qualification rate is low to influence subsequent welding precision, make the defective rate increase, caused the loss of enterprise.
For example, chinese utility model patent application No. 201821151292.9, publication No. CN209109888U specifically discloses an electric core tab bending and rolling device, which is provided with a first pair of middle pressing mechanism and a second pair of middle pressing mechanism, but both are used for positioning and clamping an electric core, i.e. a battery module, and the tab is not pressed, and this patent technology has the above-mentioned defects.
[ Utility model ] content
The to-be-solved technical problem of the utility model lies in providing a flat device rolls after utmost point ear is bent, buckles utmost point ear through compressing tightly portion and compresses tightly on one side, rolls the another side through first flat portion of rolling and flattens, prevents the skew, improves and rolls flat precision, reduces the resilience volume after bending.
The utility model discloses a realize like this: a rolling device for bending a tab comprises
A Y-axis servo sliding table is arranged on the base,
the X-axis servo sliding table is connected with the Y-axis servo sliding table in a sliding manner;
the supporting bottom plate is connected to the X-axis servo sliding table and driven by the X-axis servo sliding table to move along an X axis;
the Z-axis servo sliding table is fixedly connected to the supporting bottom plate;
the pressing part is connected to the supporting bottom plate;
a first roll-flat section comprising a roller and a roller drive; the roller is rotationally connected with the roller driving device, and a rotating shaft of the roller is arranged along the Y-axis direction; the roller driving device is connected to the Z-axis servo sliding table and driven by the Z-axis servo sliding table to move along the Z axis.
Further, still include and sweep a yard device, sweep a yard device fixed connection in the supporting baseplate.
Further, the special-shaped rolling part comprises a profiling flattening piece; the profile modeling piece that flattens connect in the servo slip table of Z axle, just the profile modeling piece that flattens is arranged along X axle direction.
Further, the special-shaped rolling part also comprises
The extension plate is fixedly connected with the Z-axis servo sliding table and driven by the Z-axis servo sliding table to move up and down along a Z axis;
the optical axis and one end of the optical axis are fixedly connected to the extension plate and arranged along the X-axis direction;
the flange plate is sleeved on the optical axis and fixedly connected to the extension plate;
the spring is sleeved on the optical axis;
the other end of the optical axis is fixedly connected to the profiling flattening piece; the springs respectively abut against the profiling flattening piece and the flange plate.
Further, the pressing portion includes
The pressing driving device comprises a first fixed part and a first movable part which are movably connected with each other, and the first movable part moves along the X-axis direction;
the first fixing part is fixedly connected with the compression driving mounting plate; the pressing driving mounting plate is fixedly connected to the X-axis servo sliding table;
a compression member connected to the first movable portion.
Further, the pressing part further comprises a floating group, the floating group is connected to the first movable part and is arranged along the Y-axis direction; the compression member is connected to the floating group.
Further, the floating group includes
The pushing plate is provided with a through hole and a first screw hole along the Y-axis direction; the propelling plate is fixedly connected to the first movable part and is arranged along the X-axis direction;
the first fixing plate is vertically and fixedly connected to the pushing plate and arranged along the Y direction;
the guide rail is laid on the first fixing plate and arranged along the Y-axis direction;
the sliding block is fixedly connected to the pressing piece and is connected to the guide rail in a sliding mode;
the plunger is locked into the first screw hole and abuts against the pressing piece;
a spring;
the pressing piece is provided with a second screw hole along the Y-axis direction; the bolt is sleeved with the spring, penetrates through the through hole and then is locked into the second screw hole;
the light shielding piece is fixedly connected to the pressing piece;
and the photoelectric sensor is fixedly connected to the first fixing plate and is used for detecting the position of the shading sheet.
Further, the roller driving device comprises
A second fixing plate; the second fixing plate is connected to the Z-axis servo sliding table, is driven by the Z-axis servo sliding table and moves up and down along the Z axis;
the actuating element comprises a second fixed part and a second movable part which are movably connected with each other; the second fixing part is fixedly connected to the second fixing plate;
the rotary joint comprises a rotary joint block, a bearing and a rotating shaft, wherein a shaft hole is formed in the rotary joint block along the Y-axis direction, the bearing is embedded in the shaft hole, and the rotating shaft is embedded in the inner ring of the bearing; the roller is fixedly sleeved on the rotating shaft; the transfer block is fixedly connected to the second movable part.
Further, there are two of the first roll-flat portions; one special-shaped rolling part is arranged; the number of the pressing parts is two; the two first rolling flat parts are symmetrically arranged, and the special-shaped rolling flat part is positioned between the two first rolling flat parts; the two pressing parts are symmetrically arranged at the outer sides of the two first rolling parts.
The utility model has the advantages that: a rolled flat device after tab bending comprises a Y-axis servo sliding table, an X-axis servo sliding table, a Z-axis servo sliding table, a supporting base plate, a pressing part and a first rolled flat part, wherein the X-axis servo sliding table is connected with the Y-axis servo sliding table in a sliding manner; the supporting bottom plate is connected with the X-axis servo sliding table and is driven by the X-axis servo sliding table to move along an X axis; the Z-axis servo sliding table is fixedly connected to the supporting bottom plate; the pressing part is connected to the supporting bottom plate; the first rolling flat part comprises a roller and a roller driving device; the roller is rotationally connected with the roller driving device, and a rotating shaft of the roller is arranged along the Y-axis direction; the roller driving device is connected to the Z-axis servo sliding table and driven by the Z-axis servo sliding table to move along the Z axis. Carry out the drive of position control and roll flat action through X, Y, Z servo slip table of axle and gyro wheel drive arrangement to utilize the portion of compressing tightly and the first mode of rolling flat portion cooperation to roll flat action, guarantee not produce other deformations to utmost point ear at ordinary times of rolling, guarantee to roll flat effect simultaneously, reduce the resilience volume after bending.
[ description of the drawings ]
The invention will be further described with reference to the following examples with reference to the accompanying drawings.
Fig. 1 is a perspective view of the roll-flattening apparatus according to the present invention.
Fig. 2 is an exploded schematic view of the Z-axis servo sliding table, the pressing portion, the first rolling portion and the special-shaped rolling portion of the present invention.
Fig. 3 and 4 the utility model discloses a servo slip table of Z axle, one of them portion of compressing tightly, the schematic diagram of first roll flat portion.
Fig. 5 is an exploded view of the pressing portion of the present invention.
FIG. 6 is a schematic structural view of the special-shaped rolling part and the Z-axis servo sliding table
Fig. 7 is a schematic structural view of the Z-axis servo sliding table, the pressing portion, the first rolling portion, and the special-shaped rolling portion of the present invention.
Fig. 8 is a schematic view of the rolling effect of the pressing portion and the rolling portion of the present invention.
Fig. 9 is a plan view of a conventional battery module having a profile tab.
Fig. 10 is a schematic view of the installation position of the photoelectric sensor according to the present invention.
Fig. 11 is an exploded view of the roller mounting portion of the present invention.
Fig. 12 is a sectional view of the roller mounting portion according to the present invention.
Fig. 13 is an exploded view of the irregular rolling portion according to the present invention.
Fig. 14 is a sectional view of the irregular rolling portion according to the present invention.
Fig. 15 is a schematic view of the effect of the roll-flattening device of the present invention installed on the production line.
Description of reference numerals:
in the roll-leveling device 100 described above,
a Y-axis servo sliding table 1 and a Y-axis sliding block 11;
the X-axis servo sliding table 2, the X-axis supporting seat 21 and the X-axis sliding block 22;
the Z-axis servo sliding table 3, the Z-axis supporting seat 31 and the Z-axis sliding block 32;
the pressing part 4, the pressing driving device 41, the first fixing part 411, the first movable part 412, the pressing driving mounting plate 42, the pressing piece 43, the second screw hole 431, the floating group 44, the pushing plate 441, the through hole 4411, the first screw hole 4412, the first fixing plate 442, the guide rail 443, the slider 444, the plunger 445, the spring 446, the bolt 447, the light shielding sheet 448 and the photoelectric sensor 449;
a first rolling part 5, a roller 51, a roller driving device 52, a second fixing plate 521, an actuating element 522, a second fixing part 5221, a second movable part 5222, a switching block 523, a shaft hole 5231, a bearing 5232 and a rotating shaft 5233;
a code scanning device 6;
the special-shaped rolling part 7, the profiling flattening piece 71, the extension plate 72, the optical axis 73, the flange plate 74, the spring 75,
a support base plate 8;
the battery module 200, the mounting groove 201 and the tab 202;
a tray 300;
a bending device 400;
the transfer device 500.
[ detailed description ] embodiments
In the description of the present invention, it should be understood that the description indicating the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model discloses the general concept of implementation as follows:
(1) the utility model discloses a X, Y, Z servo slip table of axle, compress tightly portion 4 and roll flat portion 5 and constitute a holistic roll flat device, wherein X, Y, Z servo slip table carries out position control to as the drive power at the time of rolling, utilize simultaneously to compress tightly portion 4 and first roll flat portion 5 complex modes to roll flat the action, guarantee not to produce other deformations to utmost point ear at the time of rolling, guarantee simultaneously to roll flat effect, reduce the resilience volume after bending.
(2) The pressing piece 43 and the first movable part 412 are connected through the floating group 44, so that the pressing piece 43 can be finely adjusted, the position precision is further improved, and the rolling effect is further improved.
(3) Set up sweep a yard device 6, can sweep the sign indicating number to the battery module, read information, be convenient for call the roll flat procedure of utmost point ear on the different battery modules to can adapt to the roll flat user demand of the utmost point ear of different model battery modules.
(4) The utility model discloses still be equipped with the profile modeling piece 71 that flattens, compatible special-shaped utmost point ear rolls the tie, makes the utility model discloses practical scope is wider.
Please refer to fig. 1 to 15.
The first embodiment is as follows:
a rolling device 100 for bending the tab comprises
The Y-axis servo sliding table 1 is used for driving the X-axis servo sliding table 2 and adjusting Y-axis coordinates;
the X-axis servo sliding table 2 is connected with the Y-axis servo sliding table 1 in a sliding manner; the X-axis servo sliding table 2 is used for driving the Z-axis servo sliding table 3 and the pressing part 4 and adjusting an X-axis coordinate;
the supporting bottom plate 8 is connected to the X-axis servo sliding table 2, and the X-axis servo sliding table 2 drives the supporting bottom plate 8 to move along an X axis;
the Z-axis servo sliding table 3 is fixedly connected to the supporting bottom plate 8; the Z-axis servo sliding table 3 is used for driving the first rolling part 5 and adjusting a Z-axis coordinate;
the pressing part 4 is connected with the supporting bottom plate 8; the supporting bottom plate 8 is driven by the X-axis servo sliding table 2, so that the pressing part 4 is driven to move along an X axis;
a first roll-flat portion 5, the first roll-flat portion 5 including a roller 51 and a roller driving device 52; the roller 51 is rotatably connected to the roller driving device 52, and the rotating shaft of the roller 51 is arranged along the Y-axis direction; the roller driving device 52 is connected to the Z-axis servo sliding table 3, and is driven by the Z-axis servo sliding table 3 to move along the Z axis.
The specific use mode is as follows:
the pressing part 4 and the first rolling part 5 are adjusted to reach the preset positions through the Y-axis servo sliding table 1, the X-axis servo sliding table 2 and the Z-axis servo sliding table 3, and at the moment, the pressing part 4 and the side face of the lug are in a straight line in the X-axis direction.
When in flattening, the X-axis servo sliding table 2 drives the pressing part 4 to move along the X axis to press the tab 202; then roller drive arrangement 52 drive gyro wheel 51 is along the X axle, makes roller 51 pastes in utmost point ear 202 openly, then the servo slip table 3 drive of Z axle first roll flat portion 5 wholly along the motion of Z axle, thereby drive gyro wheel 51 rolls from top to bottom along utmost point ear 202, rolls utmost point ear 202 and rolls flat, guarantees utmost point ear 202 and rolls flat quality, finally reduces the resilience volume after utmost point ear 202 bends.
In the implementation, a preferred embodiment is as follows: the device also comprises a code scanning device 6, wherein the code scanning device 6 is fixedly connected to the supporting bottom plate 8. The code scanning device 6 is arranged to meet the use requirement of rolling flat of the lug 202 of the multiple types of battery modules 200, and automatic rolling flat is achieved. For example, in a specific embodiment, the bending device, i.e., the roll leveling device 100 of the present invention, can be connected to an existing PLC for performing unified control, and a bending program for the tab 202 of each type of battery module 200 is preset; after bending is completed, when the battery module 200 and the tab 202 thereon are conveyed to a predetermined roll-leveling station corresponding to the roll-leveling device 100, the code scanning device 6 scans a bar code or a two-dimensional code and the like on the battery module 200, collects the model number of the battery module 200, feeds the model number back to the PLC, and the PLC calls a corresponding processing program and then performs a roll-leveling process. The code scanning device 6 is an existing device, for example, an existing code scanner can be used.
As shown in fig. 6, the device further comprises a special-shaped roll-flat part 7, wherein the special-shaped roll-flat part 7 comprises a profiling flattening piece 71; the profile modeling flattening piece 71 is connected to the Z-axis servo sliding table 3, and the profile modeling flattening piece 71 is arranged along the X-axis direction.
Set up thereby heterotypic portion of rolling 7 satisfies heterotypic utmost point ear and rolls flat demand, through the profile modeling flattens 71 imitation and is utmost point ear 202 and treat the planar shape of rolling, during the use, earlier through X, Y, Z axle servo slip table the heterotypic portion of rolling 71 is adjusted to predetermined position, makes profile modeling flattens frame 71 and utmost point ear 202 and treats that the plane of rolling is just relative, then, passes through the drive of X axle servo slip table 2 the profile modeling flattens 71 along the X axle motion, makes profile modeling flattens 71 and pushes down and pastes the plane of rolling of treating of flat utmost point ear 202 to flatten the waiting rolling plane of utmost point ear, reach the effect of rolling flat, guarantee the quality of rolling of utmost point ear 202, reduce the resilience volume after bending.
As shown in fig. 6, the special-shaped rolling part 7 further comprises
The extension plate 72 is fixedly connected to the Z-axis servo sliding table 3, and is driven by the Z-axis servo sliding table 3 to move up and down along a Z axis;
an optical axis 73, one end of the optical axis 73 is fixedly connected to the extension plate 72 and arranged along the X-axis direction;
the flange plate 74 is sleeved on the optical axis 73, and is fixedly connected to the extension plate 72;
the spring 75 is sleeved on the optical axis 73;
the other end of the optical axis 73 is fixedly connected to the profiling flattening piece 71; the springs 75 are respectively abutted against the profiling flattening piece 71 and the flange plate 74.
The optical axis 73, the flange plate 74 and the spring 75 form a buffer group, so that the buffer and shock absorption effects are achieved when the profiling flattening piece 71 is flattened. When there is only one of the optical axis 73, the flange plate 74 and the spring 75, the optical axis can be arranged at the center of the extension plate 72 and the profiling flattening piece 71. In another embodiment, as shown in fig. 6, there are two optical axes 73, springs 75 and flange plates 74, which are arranged symmetrically up and down, so that the buffering is smoother.
As shown in fig. 5, the pressing portion 4 includes
The pressing driving device 41, the pressing driving device 41 includes a first fixed part 411 and a first movable part 412 which are movably connected with each other, and the first movable part 412 moves along the X-axis direction; the pressing driving device 41 is used for driving the pressing piece 43 to move along the X axis to press one side surface of the tab 202 into the mounting groove 202 of the tab 201 on the battery module 200.
The pressing driving mounting plate 42, the first fixing part 411 is fixedly connected to the pressing driving mounting plate 42; the pressing drive mounting plate 42 is fixedly connected to the X-axis servo sliding table 2; the pressing drive mounting plate 42 functions to support and transmit the drive force of the X-axis servo slide 2.
A pressing member 43, the pressing member 43 being connected to the first movable portion 412. The pressing member 43 is used for pressing one side surface of the tab 202 after being bent.
The pressing part 4 further comprises a floating group 44, the floating group 44 is connected to the first movable part 412, and the floating group 44 is arranged along the Y-axis direction; the pressing member 43 is connected to the floating group 44.
In the embodiment shown in the drawings, two compressing portions 4 are symmetrically arranged, and can roll and flatten two tabs 202 symmetrically arranged on the battery module 200 at the same time.
The floating group 44 comprises
The pushing plate 441 is provided with a through hole 4411 and a first screw hole 4412 along the Y-axis direction; the pushing plate 441 is fixedly connected to the first movable portion 412, and the pushing plate 441 is arranged along the X-axis direction;
a first fixing plate 442, the first fixing plate 442 being vertically and fixedly connected to the pushing plate 441, and the first fixing plate 442 being arranged in the Y direction;
a guide rail 443, wherein the guide rail 443 is laid on the first fixing plate 442 and arranged along the Y-axis direction;
a sliding block 444, wherein the sliding block 444 is fixedly connected to the pressing member 43, and the sliding block 444 is slidably connected to the guide rail 443;
a plunger 445, the plunger 445 being locked into the first screw hole 4412 and abutting against the pressing piece 43; the plunger 445 is conventional and available directly from the market, for example, the model number: PJH6-5, which functions as an adjustment knob.
A spring 446;
the bolt 447, the pressing piece 43 is provided with a second screw hole 431 along the Y-axis direction; the bolt 447 is sleeved with the spring 446, passes through the through hole 4411 and is locked into the second screw hole 431; the bolt 447 abuts against the pressing member 43, and the spring 446 plays a role in buffering and floating adjustment of the position of the pressing member 43, so that the position adjustment of the pressing member 43 is more accurate.
The light shielding piece 448 is fixedly connected to the pressing piece 43;
a photo sensor 449, the photo sensor 449 is fixedly connected to the first fixing plate 442, and the photo sensor 449 is configured to detect a position of the light-shielding sheet 448. The photoelectric sensor 449 is used for detecting the position of the light shielding piece 448, so that the position of the pressing member 43 is finely adjusted, and the pressing is improved. In a specific embodiment, each of the light-shielding sheets 448 corresponds to two of the photosensors 449, and the light-shielding sheets 448 are located between the two photosensors 449 and arranged adjacently.
The floating group 44 is provided in order that the pressing member 43 does not interfere excessively with the front roller 51, i.e. it does not produce: and the roller 51 is pressed against the pressing member 43 and cannot be further pressed when moving forward in the X-axis direction. The ideal state is as follows: the roller 51 just contacts the pressing member 43, and the roller 51 can be further pressed down and slid to the pole ear along the surface of the pressing member 43.
The adjusting mode is as follows: when the movement locus of the pressing member 43 is preset, it is adjusted to an ideal state, and the light shielding member 448 shields the photoelectric sensor 449.
As shown in fig. 10, when the light shielding sheet 448 is located in front of the photosensor 449, i.e., on the left side of the photosensor 449 in fig. 10, the photosensor 449 is in an on state, and adjustment is required, the pressing member 43 is moved to the right side in fig. 10, the light shielding sheet 448 is moved into the groove of the photosensor 449, and the optical signal is interrupted, so that the pressing member 43 is in a desired state.
As shown in FIG. 3, the roller driving device 52 includes
A second fixing plate 521; the second fixing plate 521 is connected to the Z-axis servo sliding table 3, is driven by the Z-axis servo sliding table 3, and moves up and down along the Z axis;
an actuator 522, the actuator 522 including a second fixed portion 5221 and a second movable portion 5222 movably connected to each other; the second fixing portion 5221 is fixedly connected to the second fixing plate 521; in specific implementation, the actuator 522 can be a pneumatic cylinder or a hydraulic cylinder, and is selected according to field use requirements. In a specific embodiment, the actuator 522 is a pneumatic cylinder.
A transfer block 523, wherein a shaft hole 5231 is formed in the transfer block 523 along the Y-axis direction, a bearing 5232 is embedded in the shaft hole 5231, and a rotating shaft 5233 is embedded in an inner ring of the bearing 5232; the roller 51 is fixedly sleeved on the rotating shaft 5233; the transfer block 523 is fixedly connected to the second movable portion 5222.
Two first rolling parts 5 are provided; one special-shaped rolling part 7 is arranged; the number of the pressing parts 4 is two; the two first rolling parts 5 are symmetrically arranged, and the special-shaped rolling part 7 is positioned between the two first rolling parts 5; the two pressing parts 4 are symmetrically arranged at the outer sides of the two first rolling parts 5.
The X-axis servo sliding table 2, the Y-axis servo sliding table 1 and the Z-axis servo sliding table 3 are all existing standard parts and can be purchased on the market directly.
In a specific embodiment, for example, the model is:
y-axis servo sliding table 1: SATA 136D-L10-S850-M3-P400W;
z-axis servo sliding table 3: SATA 60D-L10-S100-M2-P100W;
x-axis servo sliding table 2: SATA 100D-L10-S150-M2-P200W;
the X-axis servo sliding table 2 comprises an X-axis supporting seat 21, two X-axis sliding blocks 22, two X-axis sliding rails, an X-axis screw rod, a first nut and a first motor;
the two X-axis slide rails are fixedly connected to the X-axis support seat 21 in parallel;
the two X-axis sliding blocks 22 are correspondingly connected with the two X-axis sliding rails in a sliding manner one by one;
the X-axis screw rod is rotatably connected to the X-axis supporting seat 21; the X-axis screw rod is fixedly connected to an output shaft of the first motor; the first motor is fixedly connected to the X-axis supporting seat 21;
the first nut is fixedly connected to the two X-axis sliding blocks 22; the first nut is further locked into the X-axis screw rod through threads;
the Z-axis servo sliding table 3 comprises a Z-axis support base 31, two Z-axis sliding blocks 32, two Z-axis sliding rails, a Z-axis screw rod, a second nut and a second motor;
the two Z-axis sliding rails are fixedly connected to the Z-axis supporting seat 31 in parallel;
the two Z-axis sliding blocks 32 are correspondingly connected with the two Z-axis sliding rails in a sliding manner one by one;
the Z-axis screw rod is rotatably connected to the Z-axis support seat 31; the Z-axis screw rod is fixedly connected to an output shaft of the second motor; the second motor is fixedly connected to the Z-axis support base 31;
the second nut is fixedly connected with the two Z-axis sliding blocks; the second nut is further locked into the Z-axis screw rod through threads;
the Y-axis servo sliding table 1 comprises a Y-axis supporting seat, two Y-axis sliding blocks 11, two Y-axis sliding rails, a Y-axis screw rod, a third nut and a third motor;
the two Y-axis slide rails are fixedly connected to the Y-axis supporting seat in parallel;
the two Y-axis sliding blocks 11 are correspondingly connected with the two Y-axis sliding rails in a sliding mode one by one;
the Y-axis screw rod is rotatably connected to the Y-axis supporting seat; the Y-axis screw rod is fixedly connected to an output shaft of the third motor; the third motor is fixedly connected to the Y-axis supporting seat;
the third nut is fixedly connected with the two Y-axis sliding blocks 11; the third nut is locked into the Y-axis screw rod through threads;
the two Y-axis sliding blocks 11 are fixedly connected to the X-axis supporting seat 21;
the supporting bottom plate 8 is fixedly connected with the two X-axis sliding blocks 22;
the Z-axis support base 31 is fixedly connected to the support base plate 8;
the two Z-axis sliders 32 are fixedly connected to the roller driving device 52.
Example two: on the basis of the first embodiment, the method comprises the following steps of,
the second fixing plate 521 is fixedly connected to the two Z-axis sliders 32.
The extension plate 72 and the second fixing portions 5221 of the two actuators 522 are symmetrically and fixedly connected to the second fixing plate 521, and are fixed by screws respectively. And the extension plate 72 is located at an intermediate position.
The pressing drive mounting plates 42 are locked on the X-axis slide blocks 22 in a one-to-one correspondence by screws.
The use method comprises the following steps:
the roll-flattening apparatus 100 is installed on the production line and located behind the process sequence of the bending apparatus 400. Bending apparatus 400 may be used as is or may be redesigned.
The PLC is adopted as a controller, and the types are as follows: 6ES7516-3AN01-0AB 0. The bending device 400, the roll-flattening device 100, and the conveying device 500 are connected to a PLC and controlled in a unified manner.
The roller driving device 52 and the pressing driving device 41 both adopt air cylinders, and the roller driving device and the pressing driving device are all existing, are directly purchased from the market and are provided with position sensors.
The roller driving device 52, the photoelectric sensor 449, the pressing driving device 41, the third motor, the second motor, the first motor and the position sensors are all connected to the PLC.
Each position sensor is preset, and thus the stroke of each driving device is preset.
And then presetting processing stations of the conveying device 500 during bending and rolling.
The movement locus of the roll-flattening process of the roll-flattening device 100 is preset. The rolling processing programs of the different battery modules 200 are set and stored in the PLC in advance. When the rolling motion track is preset, the plunger 445 is adjusted as required, and the pressing piece 43 is adjusted to a desired state.
In production, the tabs 202 are mounted in the mounting grooves 201 of the battery modules 200, the battery modules are placed on the tray 300, and the conveyor 500 conveys the tray 300 to a predetermined position, thereby conveying the battery modules 200 to a predetermined processing position. And bending the tabs, and after the tabs are bent, conveying the battery module 200 to a preset rolling and flattening station by using the conveying device 500 to perform rolling and flattening operation.
Before rolling, the code scanning device 6 scans the bar code or the two-dimensional code on the code battery module 200, and then feeds the acquired information back to the PLC, and the PLC calls the corresponding rolling processing program.
When rolling, the PLC controls the first motor, the second motor and the third motor to work, and adjusts the pressing piece 43 and the roller 51 to reach a preset position, which is named as coarse positioning; the pressing end surface of the pressing piece 43 and the bending side surface of the tab 202 in the mounting groove 201 are positioned in the same plane; the roller 51 is opposite to the other bent side face of the tab 202, and is close to the root of the bending, namely the bending angle;
then, the PLC controls the piston rod of the pressing driving device 41 to extend out to a predetermined position along the X-axis direction, so that the pressing piece 43 presses the tab 202; at this time, the method is named as fine positioning;
then, the PLC controls the piston rod of the roller driving device 52 to extend along the X-axis direction to a predetermined position, so that the roller 51 presses the other side surface of the tab bend; at this time, the method is named as fine positioning;
and then, the PLC controls a second motor 36 of the Z-axis servo sliding table to work, and drives the first rolling part 5 to move up and down for rolling.
After the completion, each driving device resets and waits for the processing of the next tab.
Flattening the special-shaped tab:
the processing procedure is also preset before production.
The PLC controls the first motor, the second motor and the third motor to work, adjusts the pressing piece 43 and the roller 51 to reach a preset position, and performs coarse positioning; at the moment, the upper surface and the lower surface of the front end of the profiling flattening piece 71 are opposite to the two surfaces to be flattened of the lug; in specific implementation, the shapes and sizes of the upper surface and the lower surface of the front end of the profiling flattening piece 71 are the same as the design sizes and shapes of the two surfaces to be flattened of the tab;
and then the PLC controls a first motor of the X-axis servo sliding table 2 to work, drives the profiling flattening piece 71 to move along the X-axis direction, reaches a preset position, compresses two surfaces to be flattened of the lug 202, keeps a certain time, and then resets to finish processing to flatten the next special-shaped lug.
Although specific embodiments of the present invention have been described, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the claims appended hereto.
Claims (9)
1. The utility model provides a flat device rolls after utmost point ear is bent which characterized in that: comprises that
A Y-axis servo sliding table is arranged on the base,
the X-axis servo sliding table is connected with the Y-axis servo sliding table in a sliding manner;
the supporting bottom plate is connected to the X-axis servo sliding table and driven by the X-axis servo sliding table to move along an X axis;
the Z-axis servo sliding table is fixedly connected to the supporting bottom plate;
the pressing part is connected to the supporting bottom plate;
a first roll-flat section comprising a roller and a roller drive; the roller is rotationally connected with the roller driving device, and a rotating shaft of the roller is arranged along the Y-axis direction; the roller driving device is connected to the Z-axis servo sliding table and driven by the Z-axis servo sliding table to move along the Z axis.
2. The rolled flat device after bending of the tab of claim 1, wherein: still including sweeping a yard device, sweep a yard device fixed connection in supporting baseplate.
3. The rolled flat device after bending of the tab of claim 1, wherein: the special-shaped rolling part comprises a profiling flattening piece; the profile modeling piece that flattens connect in the servo slip table of Z axle, just the profile modeling piece that flattens is arranged along X axle direction.
4. The rolled flat device after bending of the tab as claimed in claim 3, wherein: the special-shaped rolling part also comprises
The extension plate is fixedly connected with the Z-axis servo sliding table and driven by the Z-axis servo sliding table to move up and down along a Z axis;
the optical axis and one end of the optical axis are fixedly connected to the extension plate and arranged along the X-axis direction;
the flange plate is sleeved on the optical axis and fixedly connected to the extension plate;
the spring is sleeved on the optical axis;
the other end of the optical axis is fixedly connected to the profiling flattening piece; the springs respectively abut against the profiling flattening piece and the flange plate.
5. The rolled flat device after bending of the tab of claim 1, wherein: the pressing part comprises
The pressing driving device comprises a first fixed part and a first movable part which are movably connected with each other, and the first movable part moves along the X-axis direction;
the first fixing part is fixedly connected with the compression driving mounting plate; the pressing driving mounting plate is fixedly connected to the X-axis servo sliding table;
a compression member connected to the first movable portion.
6. The rolled flat device after bending of the tab as claimed in claim 5, wherein: the pressing part further comprises a floating group, the floating group is connected to the first movable part and is arranged along the Y-axis direction; the compression member is connected to the floating group.
7. The rolled flat device after bending of the tab of claim 6, wherein: the floating group comprises
The pushing plate is provided with a through hole and a first screw hole along the Y-axis direction; the propelling plate is fixedly connected to the first movable part and is arranged along the X-axis direction;
the first fixing plate is vertically and fixedly connected to the pushing plate and arranged along the Y direction;
the guide rail is laid on the first fixing plate and arranged along the Y-axis direction;
the sliding block is fixedly connected to the pressing piece and is connected to the guide rail in a sliding mode;
the plunger is locked into the first screw hole and abuts against the pressing piece;
a spring;
the pressing piece is provided with a second screw hole along the Y-axis direction; the bolt is sleeved with the spring, penetrates through the through hole and then is locked into the second screw hole;
the light shielding piece is fixedly connected to the pressing piece;
and the photoelectric sensor is fixedly connected to the first fixing plate and is used for detecting the position of the shading sheet.
8. The rolled flat device after bending of the tab of claim 1, wherein: the roller driving device comprises
A second fixing plate; the second fixing plate is connected to the Z-axis servo sliding table, is driven by the Z-axis servo sliding table and moves up and down along the Z axis;
the actuating element comprises a second fixed part and a second movable part which are movably connected with each other; the second fixing part is fixedly connected to the second fixing plate;
the rotary joint comprises a rotary joint block, a bearing and a rotating shaft, wherein a shaft hole is formed in the rotary joint block along the Y-axis direction, the bearing is embedded in the shaft hole, and the rotating shaft is embedded in the inner ring of the bearing; the roller is fixedly sleeved on the rotating shaft; the transfer block is fixedly connected to the second movable part.
9. The rolled flat device after bending of the tab as claimed in claim 3, wherein: two first rolling parts are arranged; one special-shaped rolling part is arranged; the number of the pressing parts is two; the two first rolling flat parts are symmetrically arranged, and the special-shaped rolling flat part is positioned between the two first rolling flat parts; the two pressing parts are symmetrically arranged at the outer sides of the two first rolling parts.
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CN202020890287.0U CN212652422U (en) | 2020-05-25 | 2020-05-25 | Rolling and flattening device for bent tab |
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CN202020890287.0U CN212652422U (en) | 2020-05-25 | 2020-05-25 | Rolling and flattening device for bent tab |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111822544A (en) * | 2020-05-25 | 2020-10-27 | 福建星云电子股份有限公司 | Rolling and flattening device for bent tab |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111822544A (en) * | 2020-05-25 | 2020-10-27 | 福建星云电子股份有限公司 | Rolling and flattening device for bent tab |
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