CN212646051U - Mechanical part maintenance system - Google Patents

Mechanical part maintenance system Download PDF

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Publication number
CN212646051U
CN212646051U CN202020949290.5U CN202020949290U CN212646051U CN 212646051 U CN212646051 U CN 212646051U CN 202020949290 U CN202020949290 U CN 202020949290U CN 212646051 U CN212646051 U CN 212646051U
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electronic tag
mechanical parts
relative rotation
mechanical
detecting
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CN202020949290.5U
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Chinese (zh)
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尹羡宁
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Nanjing Keyuan Dixun Technology Co ltd
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Beijing Huichen Xinbo Technology Co Ltd
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Abstract

The utility model discloses a mechanical parts overhauls system, include: at least one device for detecting relative rotation between mechanical parts, an electronic tag reader and a service data server. The device for detecting the relative rotation between the mechanical parts is used for detecting whether the mechanical parts rotate relatively or not, and once the rotation is detected, the rotation information is stored in an electronic tag in the device. The electronic tag reader reads the rotation information stored in the electronic tag through a wireless network and transmits the rotation information to the detection data server through a wired network or a wireless network for storage. The utility model discloses can take place relative rotation between automatic identification mechanical component, especially relative rotation between the mechanical component that maintenance personal is difficult to look over. Moreover, even a slight relative rotation between the mechanical parts can be easily detected, and therefore the sensitivity of detecting the relative rotation between the mechanical parts is greatly improved.

Description

Mechanical part maintenance system
Technical Field
The utility model relates to a detection technology of equipment, in particular to mechanical parts overhauls system.
Background
In many applications, it is desirable to assemble or connect multiple mechanical components. The mechanical parts are affected by external force in the using process, so that the mechanical parts are loosened and even fall off frequently, potential dangers are caused, for example, a plurality of mechanical parts are used in railway transportation, ocean transportation, aerospace and other equipment and are connected for use, if the connecting parts are loosened and even fall off, various accidents are caused, and disastrous results are caused.
For example, in the process of overhauling a high-speed rail, due to the complex structure of a locomotive, a plurality of key positions are inconvenient for maintenance personnel to operate, for example, a loose positioning line is possibly covered by dust and cannot be seen, or the loose positioning line is inconvenient for the personnel to view in a hidden position, or the personnel in a small space are difficult to view, and the like, so that manual detection is not easy. However, the existing detection method for the relative rotation between the mechanical parts is not accurate enough, and has complex operation and inconvenient use.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention has been developed to provide a mechanical component servicing system that overcomes, or at least partially solves, the above-identified problems.
In a first aspect, an embodiment of the present invention provides a mechanical component overhaul system, which is characterized in that, include: at least one device for detecting relative rotation between mechanical parts, an electronic tag reader and a maintenance data server;
the device for detecting the relative rotation between the mechanical parts comprises: a first detection unit and a second detection unit;
the first detection unit includes: the device comprises a first nesting part, at least one metal detection line and at least one electronic tag; a groove is formed in one end face of the first nesting part;
the metal detection line is arranged across the groove, the electronic tag is connected with the metal detection line to form a closed circuit, and the electronic tag is used for detecting and recording on-off information of the closed circuit;
the second detection unit includes: a second nest and a cutting member; the cutting component is arranged above the second nesting part;
when the first nesting part and the second nesting part are respectively nested on two mechanical parts capable of rotating relatively, the cutting part is inserted into the groove, and when the two mechanical parts capable of rotating relatively rotate relatively, the metal detection line is cut off;
the electronic tag reader is connected with the detection data server through a wireless network or a wired network; and the electronic tag reader is connected with the electronic tag through a wireless network and used for reading the on-off information recorded by the electronic tag and transmitting the on-off information to the maintenance data server for storage.
In one embodiment, the electronic tag reader comprises one or more of: a mobile data acquisition terminal; fixed tunnel data acquisition equipment.
In one embodiment, the electronic tag is an active antenna RFID tag or a passive antenna RFID tag.
In one embodiment, the reading and writing distance between the electronic tag reader and the device for detecting relative rotation between the mechanical parts is 20-100 cm.
In one embodiment, the first nesting part and the second nesting part are further provided with through holes for nesting the mechanical part, and the through holes extend along a direction perpendicular to the opposite end faces of the two nesting parts.
In one embodiment, the electronic tag is nested with the first nest in any one or combination of the following ways: sleeving, bonding and welding.
In one embodiment, the cutting element nests with the second nest in any one or a combination of: bonding, welding, riveting and screwing.
In one embodiment, the cutting member comprises a metal knife, a ceramic knife, a plastic knife, or a metal wire.
In one embodiment, the grooves are arranged in a circular ring shape on the end face.
In one embodiment, the electronic tag is made of ABS plastic.
The embodiment of the utility model provides an above-mentioned technical scheme's beneficial effect includes at least:
the embodiment of the utility model provides an above-mentioned mechanical parts overhauls system for it is rotatory to detect to take place between mechanical parts, especially, when mechanical parts is located more hidden space, perhaps mechanical parts volume is less, and rotation between mechanical parts is difficult to by artifical the time measuring, the utility model discloses can take place relative rotation between automatic identification mechanical parts. Further, even a slight relative rotation between the mechanical members can be easily detected, and therefore, the sensitivity of detecting the relative rotation between the mechanical measuring members is greatly improved. After detecting that the mechanical parts rotate, maintenance personnel can conveniently gather the information of relative rotation between the mechanical parts through fixed or handheld mobile electronic tag data acquisition equipment fast to help the maintenance personnel judge the degree of rotation between the mechanical parts and decide whether to replace the parts.
Furthermore, the utility model discloses not only can detect and take place relative rotation between mechanical parts, can also detect more accurate rotation angle's scope and direction of rotation, provide more detection information for maintenance personal.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
The technical solution of the present invention is further described in detail by the accompanying drawings and examples.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the principles of the invention. In the drawings:
fig. 1 is a schematic structural diagram of a mechanical component inspection system according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of an apparatus for detecting relative rotation between mechanical components in a mechanical component inspection system according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a device for detecting relative rotation between mechanical components in a mechanical component inspection system according to an embodiment of the present invention, including four closed circuits formed by four electronic chips and metal detection lines;
fig. 4 is a schematic diagram of a 12 closed circuit structure in an embodiment of the present invention, in which the apparatus for detecting relative rotation between mechanical components in a mechanical component inspection system includes an electronic chip and 13 metal detection lines.
Wherein the content of the first and second substances,
01-maintenance data server
02-electronic label reader
03-device for detecting relative rotation between mechanical parts
10-first detection part
11-groove
12-first nest
20-second detection part
21-second nest
30-electronic label
41-metal detection line
42-metal detection line
50-cutting member
Detailed Description
Exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention can be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
In order to solve the problems of inaccurate detection result, complex operation and inconvenient use of the existing detection result of relative rotation between mechanical parts, the present invention is described in several specific embodiments below.
Example one
As shown in fig. 1 and 2, a mechanical component overhaul system according to an embodiment of the present invention includes: at least one device 03 for detecting the relative rotation between the mechanical parts, an electronic tag reader 02 and a maintenance data server 01;
device 03 for detecting relative rotation between mechanical parts, comprising: a first detection unit 10 and a second detection unit 20;
the first detection unit 10 includes: a first nest 12, at least one metal detection line 41 and at least one electronic tag 30; a groove 11 is arranged on one end surface of the first nesting part 12;
the metal detection line 41 is arranged across the groove 11, the electronic tag 30 is connected with the metal detection line 41 to form a closed circuit, and the electronic tag 30 is used for detecting and recording on-off information of the closed circuit;
the second detection unit 20 includes: the second nest 21 and the cutting member 50; the cutting member 50 is arranged on the second nesting part 21;
when the first nesting part 12 and the second nesting part 21 are nested on two relatively rotatable mechanical parts respectively, the cutting part 50 is inserted into the groove 11, and when the two relatively rotatable mechanical parts rotate relatively, the metal detection line 41 is cut off;
the electronic tag reader 02 is connected with the detection data server 01 through a wireless network or a wired network; and the electronic tag reader 02 is connected with the electronic tag 30 through a wireless network, and is used for reading the on-off information recorded by the electronic tag 30 and transmitting the on-off information to the maintenance data server 01 for storage.
A mechanical parts overhauls system structure chart as shown in fig. 1, the embodiment of the utility model provides an in the mechanical parts overhaul system detect device 03 of relative rotation between mechanical parts for whether relative rotation takes place between the detection mechanical parts, in case detect the relative rotation takes place between the mechanical parts, then note the rotatory information of the mechanical parts who corresponds. The maintainer can regularly use the electronic tag reader 02 to acquire the rotation information of the device 03 for detecting the relative rotation between the mechanical parts, and the information of the relative rotation between the mechanical parts stored in the chip of the device for detecting the relative rotation between the mechanical parts is transmitted to the electronic tag reader 02 through a wireless network. The electronic tag reader 02 transmits the collected rotation information to the detection data server 01 through a wireless or wired network for storage, and analyzes the rotation information to determine the mechanical parts to be replaced.
The embodiment of the present invention provides an electronic tag 30 including a chip and an antenna. The chip is used for detecting and recording on-off information of a detection circuit connected with the electronic tag. The antenna is used for carrying out wireless data exchange with an external electronic tag reader so as to transmit the on-off information of the detection circuit stored in the chip to the electronic tag reader. The electronic tag can adopt any radio frequency technology and/or electronic tag of near field communication technology. The utility model discloses do not do any restriction to electronic tags's type.
The embodiment of the utility model provides an electronic tags adopts RFID (radio Frequency identification) electronic tags. The RFID is a non-contact automatic identification technology, a target object is identified and related data are obtained through radio frequency signals, manual intervention is not needed in identification work, and as a wireless version of a bar code, the RFID electronic tag has the advantages of water resistance, magnetism prevention, high temperature resistance, long service life, large reading distance, capability of encrypting data on the electronic tag, larger storage data capacity, free change of stored information and the like which are not possessed by the bar code. The information of the detection circuit stored in the electronic tag can be acquired through electronic tag data acquisition equipment, and the data is transmitted to the maintenance data server side.
In the schematic diagram of the apparatus for detecting relative rotation between machine parts shown in fig. 2, the first nest 12 and the second nest 21 are respectively fixed to the machine parts to be detected in a nested manner, and when the machine parts to be detected in a nested manner are initially fastened, the cutting member 50 is inserted into the groove 11 of the end face of the first nest 12 opposite to the second nest 21. When the mechanical parts to be detected rotate relatively, the cutting member 50 cuts the metal detection line 41, which results in the open circuit of the closed circuit formed by the metal detection line 41 and the electronic tag 30. When the electronic tag 30 can detect the occurrence of the open circuit of the closed circuit, it can be known that the mechanical component to be detected rotates to a certain degree to cause the open circuit of the closed circuit, and simultaneously, the open circuit information of the closed circuit is recorded in the chip of the electronic tag.
In this embodiment, when the mechanical components rotate relatively, the metal detection line is disconnected, and the electronic tag can easily detect that the closed circuit connected to the metal detection line is disconnected, so that the electronic tag can detect that the mechanical components rotate relatively and record the on-off information of the detection circuit in the chip. Especially when the position of mechanical part is inconvenient for maintenance personnel to operate, for example, the loose positioning line is covered by dust and cannot be seen, or the loose positioning line is inconvenient for personnel to see in a hidden position, or the loose positioning line is difficult for personnel to see in a small space, etc., the device can automatically identify whether the relative rotation occurs between the mechanical parts when the rotation between the mechanical parts is difficult to be detected manually. The device is simple to use, and can quickly and effectively judge the relative rotation of the mechanical part.
In one embodiment, the first detection section 10 includes at least two metal detection lines 41 and 42 therein;
at least one electronic tag 30 is connected with at least two metal detection lines 41 and 42 to form at least one closed circuit;
at least one electronic tag 30 is distributed on the opposite end faces of the first detection part 10 and the second detection part 20 according to a preset angle;
the cutting member 50 is interposed between the at least two metal detecting lines 41 and 42, and cuts at least one of the at least two metal detecting lines 41 and 42 when the two relatively rotatable mechanical members are relatively rotated.
The grooves 11 are arranged in a circular ring shape on the end surface of the first nest portion 12 so that when relative rotation occurs between the mechanical parts to be inspected, the cutting members 50 inserted into the grooves 11 rotate therewith to cut off the metal detection lines 41 and/or the metal detection lines 42 provided across the grooves.
In the following embodiment, the initial position of the cutting member 50 is defined as a 0-degree position.
For example, as shown in fig. 3, the device for detecting relative rotation between mechanical components in the mechanical component inspection system includes a schematic structural diagram of four closed circuits formed by four electronic chips and metal detection lines, wherein four groups of metal detection lines 41 and metal detection lines 42 are arranged on the opposite end faces of the first detection portion 10 and the second detection portion 20, and are provided with 4 electronic tags 30 and 4 independent closed circuits, and the four groups of closed circuits are respectively arranged at 0 degree, 90 degree, 180 degree and 270 degree positions of the circumference of the opposite end faces of the first detection portion 10 and the second detection portion 20.
The initial position of the cutting component 50 is between two metal detection lines of the closed circuit at the 0-degree position, when the mechanical component to be detected relatively rotates, the cutting component 50 cuts off the metal detection line 42 in the clockwise direction, and at this time, the electronic tag 30 can judge that the mechanical component to be detected rotates 0-90 degrees in the clockwise direction. When the cutting component 50 cuts off the metal detection line 41 in the counterclockwise direction, the electronic tag 30 can determine that 0 can determine that the mechanical component to be detected rotates by 0 to 90 degrees in the counterclockwise direction.
When the mechanical part to be detected rotates to a greater extent, the metal detection lines 41 and 42 located at 90 degrees are cut off by the cutting part 50, and then the electronic tag can judge that the mechanical part to be detected rotates by 0-180 degrees in the clockwise direction. If the metal detection lines 41 and 42 at the 270-degree position are cut off by the cutting component 50, the electronic tag can judge that the mechanical component to be detected rotates by 0-180 degrees in the counterclockwise direction.
By analogy, the electronic tag 30 can determine the angle range and the rotation direction of the mechanical part to be detected relative to each other according to the on-off information of the closed circuit caused by the fact that the metal detection lines at different positions are cut off.
In the embodiment, the electronic tags 30 are distributed on the opposite end faces of the first detection part 10 and the second detection part 20 according to the preset angle, and the range and the rotation direction of the rotation angle between the mechanical parts can be conveniently and quickly determined according to the detected condition that the closed circuits at different positions are broken. More accurate information can be provided for maintenance personnel to detect relative rotation between the mechanical components.
More chips and closed circuits may be provided in order to more accurately determine the angular range of rotation occurring between the mechanical parts. However, this will result in increased cost, and therefore the present invention also provides another embodiment that can accurately determine the rotation angle between the mechanical parts using fewer chips, thereby reducing the cost.
In this embodiment, the device for detecting the relative rotation between the mechanical components in the mechanical component inspection system shown in fig. 4 includes a schematic diagram of a 12-closed circuit structure formed by an electronic chip and 13 metal detection lines, and the first detection portion 10 includes an electronic tag 30, a metal detection line 41 and at least two metal detection lines 42;
one electronic tag 30 is connected with one metal detection line 41 and at least two other metal detection lines 42 to form at least two closed circuits; at least three metal detection lines 41 and metal detection lines 42 are distributed on the opposite end faces of the first detection part 10 and the second detection part 20 according to a preset angle, wherein one metal detection line 41 and the other at least two metal detection lines 42 are respectively connected to form at least two closed circuits;
the cutting member 50 is interposed between the at least two metal detecting wires 41 and 42, and cuts off the at least one metal detecting wire when the two relatively rotatable mechanical members are relatively rotated.
For example, as shown in fig. 4, 1 electronic tag 30, one metal detection line 41 fixed at a position of 0 degree on the opposite end faces of the first detection portion 10 and the second detection portion 20, and 12 metal detection lines 42 are used to form 12 closed circuits, which are evenly distributed on the opposite end faces of the first detection portion 10 and the second detection portion 20. The end faces were divided into 12 portions each at 30 degrees. The cutting member 50 is initially positioned between the metal detecting wires 41 and 42 at the 0 degree position. When the electronic tag detects that the closed circuit at the position of 30 degrees clockwise is opened, the relative rotation angle between the mechanical parts can be determined to be between 0 and 30 degrees in the clockwise direction. When the electronic tag detects that the closed circuit located at the position of 60 degrees clockwise is opened, the angle range of relative rotation between the mechanical components can be determined to be between 0 and 60 degrees in the clockwise direction, and so on, the angle and the direction of rotation between the mechanical components can be determined more accurately by the embodiment.
The utility model discloses do not do the restriction to the electronic tags figure that sets up and the figure that sets up closed circuit. The plurality of electronic tags may respectively form a plurality of closed circuits, or one electronic tag may form a plurality of closed circuits. It is contemplated that the greater the number of closed circuits, the more precise the angle of rotation between the mechanical parts is determined, and at the same time, the complexity of the circuit increases.
The utility model discloses arrange according to predetermined angle also not to do the injecing to closed circuit on mechanical parts relative rotation's terminal surface, can be 360 degrees on the terminal surface evenly distributed, perhaps unevenly distribute. As long as a plurality of closed circuits can be set at a preset angle.
In the above embodiments, the electronic tag reader comprises one or more of: a mobile data acquisition terminal; fixed tunnel data acquisition equipment. When the electronic tag reader is a mobile data acquisition terminal, a maintenance worker can hold the mobile data acquisition terminal by hand to acquire rotation information of the mechanical part to be detected. When the electronic tag reader is a fixed tunnel data acquisition device, the mechanical part to be detected penetrates through the fixed tunnel data acquisition device, and rotation information of the mechanical part to be detected is acquired. The electronic tag is an active antenna RFID tag or a passive antenna RFID tag. And the reading-writing distance between the electronic tag reader and the device for detecting the relative rotation between the mechanical parts is 20-100 cm. The electronic tag is made of ABS plastic (acrylonitrile-butadiene-styrene copolymer).
In the above embodiment, the first nesting portion 12 and the second nesting portion 21 are further provided with through holes for nesting the mechanical component to be detected, and the through holes extend in a direction perpendicular to the opposite end surfaces of the two nesting portions.
In the above embodiment, the electronic tag 30 is nested with the first nesting part 12 in any one or combination of the following manners: sleeving, bonding and welding. The cutting component 50 and the second nesting part 21 are nested in any one or combination of the following manners: bonding, welding, riveting and screwing. The cutting means 50 includes a metal knife, a ceramic knife, a plastic knife, or a metal wire.
In the above embodiment, the grooves are arranged in a circular shape on the end surface of the first nest 12 for accommodating the cutting members 50.
In the overhaul process of a high-speed rail, due to the complex structure of a locomotive, a plurality of bolt and nuts at key positions are inconvenient for maintenance personnel to operate, for example, a loose positioning line can be covered by dust and cannot be seen, or the loose positioning line can be hidden for inconvenient personnel to look over, or the loose positioning line can be hardly looked over by personnel in a small space, and the like, so that manual detection is not easy to carry out. By adopting the device of the embodiment, whether the mechanical parts rotate relatively can be automatically judged. So that nobody can conveniently and quickly detect whether the bolt and the nut of the locomotive rotate/loosen and the rotating/loosening degree, and a maintenance person can conveniently and quickly determine whether the bolt and the nut need to be replaced.
It will be appreciated by those skilled in the art that embodiments of the invention may be provided as an apparatus or system. It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (10)

1. A mechanical component servicing system, comprising: at least one device for detecting relative rotation between mechanical parts, an electronic tag reader and a maintenance data server;
the device for detecting the relative rotation between the mechanical parts comprises: a first detection unit and a second detection unit;
the first detection unit includes: the device comprises a first nesting part, at least one metal detection line and at least one electronic tag; a groove is formed in one end face of the first nesting part;
the metal detection line is arranged across the groove, the electronic tag is connected with the metal detection line to form a closed circuit, and the electronic tag is used for detecting and recording on-off information of the closed circuit;
the second detection unit includes: a second nest and a cutting member; the cutting component is arranged above the second nesting part;
when the first nesting part and the second nesting part are respectively nested on two mechanical parts capable of rotating relatively, the cutting part is inserted into the groove, and when the two mechanical parts capable of rotating relatively rotate relatively, the metal detection line is cut off;
the electronic tag reader is connected with the detection data server through a wireless network or a wired network; and the electronic tag reader is connected with the electronic tag through a wireless network and used for reading the on-off information recorded by the electronic tag and transmitting the on-off information to the maintenance data server for storage.
2. The system of claim 1, wherein the electronic tag reader comprises one or more of:
a mobile data acquisition terminal;
fixed tunnel data acquisition equipment.
3. The system of claim 1, wherein the electronic tag is an active antenna RFID tag or a passive antenna RFID tag.
4. The system of claim 1, wherein a read-write distance between the electronic tag reader and the means for detecting relative rotation between the mechanical components is 20-100 cm.
5. The system of any one of claims 1-4, wherein the first nest and the second nest further define through holes for nesting the machine components, the through holes extending in a direction perpendicular to opposing end faces of the two nests.
6. The system of any of claims 1-4, wherein the electronic tag is nested with the first nest in any one or a combination of:
sleeving, bonding and welding.
7. The system of any of claims 1-4, wherein the cutting element is nested with the second nest in any one or a combination of:
bonding, welding, riveting and screwing.
8. The system of any of claims 1-4, wherein the cutting member comprises a metal knife, a ceramic knife, a plastic knife, or a metal wire.
9. The system of any of claims 1-4, wherein the grooves are arranged in a circular pattern on the end surface.
10. The system according to any one of claims 1-4, wherein the electronic tag is made of ABS plastic.
CN202020949290.5U 2020-05-29 2020-05-29 Mechanical part maintenance system Active CN212646051U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020949290.5U CN212646051U (en) 2020-05-29 2020-05-29 Mechanical part maintenance system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020949290.5U CN212646051U (en) 2020-05-29 2020-05-29 Mechanical part maintenance system

Publications (1)

Publication Number Publication Date
CN212646051U true CN212646051U (en) 2021-03-02

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CN202020949290.5U Active CN212646051U (en) 2020-05-29 2020-05-29 Mechanical part maintenance system

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Country Link
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Effective date of registration: 20221101

Address after: Science and Technology Innovation Center, Shiqiu Street, Lishui District, Nanjing City, Jiangsu Province, 210000

Patentee after: Nanjing Keyuan Dixun Technology Co.,Ltd.

Address before: 100192 room 304, 3rd floor, building 28, Baosheng Beili West District, Haidian District, Beijing

Patentee before: Beijing Huichen Xinbo Technology Co.,Ltd.

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