CN212638610U - Jelly boils material condiment jar of keeping in - Google Patents

Abstract

The utility model provides a jelly boils material and transfers fragrant jar of keeping in, including a jar body and the mixing system of setting on the jar body, anti-foam import, breathing cap, manhole and discharge gate, the jar body includes the inner bag, sets up the cover that presss from both sides outside the inner bag and sets up the heat preservation outsourcing in the cover outside of pressing from both sides, the inner bag bottom is provided with the bow-shaped head of slope, it is provided with the plane head of slope to press from both sides the cover bottom, adopt the bracing structural connection between the bow-shaped head of inner bag and the plane head that presss from both sides the cover, the discharge gate sets up on the minimum of bow-shaped head, jar body top is provided with the toper head, mixing system, anti-foam import, breathing cap and manhole all set up on. The bottom end enclosure is arranged into an arched end enclosure form, so that no residual material in the tank is ensured; the bottom of the heat exchanger is provided with a bracing structure, so that the cost of raw materials is reduced, the heat transfer efficiency is improved, and the energy loss is reduced.

Description

Jelly boils material condiment jar of keeping in

Technical Field

The utility model relates to the technical field of food machinery, especially, relate to a jelly boils material condiment jar of keeping in.

Background

In the production and processing process of the jelly, a boiling tank, a flavoring tank and a temporary storage tank are indispensable devices. During the preparation of the jelly, the jelly material liquid is boiled at 133 ℃ at high temperature, and during the material boiling process of the jelly material liquid, the stirring speed is controlled to be 80-110 revolutions per minute in order to ensure uniform heating; after the material is boiled, when various additives such as spices and essences are added for flavoring, the temperature must be controlled to be 37-45 ℃, the spices and the essences cannot be dissolved when the temperature is low, the tissue structure of the spices and the essences is damaged when the temperature is high, and the taste is influenced; in order to facilitate the dissolution of the essence and the spice, the stirring speed is controlled to be 80-110 revolutions per minute; and (4) filling after the flavoring is finished, wherein in order to prevent the jelly from depositing and layering before filling, the temperature of the jelly material liquid is controlled to be 80 ℃, and the stirring speed is controlled to be 20-40 rpm. Three types of cans, a boiling can, a flavoring can and a temporary storage can are used in the existing jelly making process. The traditional tank body adopts an elliptical or butterfly-shaped end socket, under the condition of pressure, the thickness of the end socket is calculated to be very thick, the thickness is thick, the material cost is increased for a while, and the heat conduction efficiency is reduced for two times. The manhole of the traditional tank body is not insulated, and the heat loss at the manhole is large due to the influence of heat transfer, so that the energy loss is caused, and the energy consumption is increased; the operator is easy to scald when operating. The traditional jar body is all welded with the jar body and is died, can't dismantle, boils material in-process some spices essence evaporation condensation crystallization on breathing cap mesh, and unable sanitization pollutes the product material when making different jelly products. Traditional stirring paddle leaf is in the same place with the (mixing) shaft welding, and the material stirs when full jar and does not have the problem, but when the material only half jar or less, stirring paddle leaf just can not stir the material, and the material is just unable misce bene, and heat transfer is also insufficient.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to prior art not enough and provide a jelly boils material condiment jar of keeping in, close to boil material condiment function of keeping in an organic whole, improve jar body, mixing system, prevent that the foam imports, breathing cap, manhole structure, reduce material cost, reduce the energy consumption, increase work efficiency.

The utility model provides a technical scheme that its technical problem will adopt is: the utility model provides a jelly boils material and transfers fragrant jar of keeping in, includes a jar body and sets up mixing system, anti-foam import, breathing cap, manhole and the discharge gate on jar body, jar body includes the inner bag, sets up the cover that presss from both sides outside the inner bag and sets up the heat preservation outsourcing in the cover outside, the inner bag bottom is provided with the bow-shaped head of slope, it is provided with the plane head of slope to press from both sides the cover bottom, adopt between the bow-shaped head of inner bag and the plane head that presss from both sides the cover to draw and prop structural connection, the discharge gate sets up on the minimum of bow-shaped head, the edge of bow-shaped head in discharge gate side to opposite side risees gradually discharge gate department is the. The top of the tank body is provided with a conical sealing head, and the stirring system, the anti-foaming inlet, the breathing cap and the manhole are all arranged on the conical sealing head. The arc-shaped sealing head and the inclined arrangement can discharge all materials in the tank, so that the general phenomenon of material residue is avoided.

And a heat exchange medium for cooling or heating the tank body is arranged in the jacket. Introducing steam, hot water or cold water to heat or cool the tank body; the anti-foaming inlet is arranged on the side edge of the top conical seal head.

The utility model discloses an in the preferred scheme, press from both sides the cover and can adopt whole clamp cover there is the reinforcing ring on the inner bag of the jar body with it is provided with the heat preservation to press from both sides the cover outside and be provided with the outsourcing press from both sides the cover outside, press from both sides and be equipped with heat preservation rock wool between cover and the outsourcing.

Further, the bracing structure comprises a plurality of bracing pipes, the upper ends of the bracing pipes are connected with the arched seal heads, the lower ends of the bracing pipes are connected with the planar seal heads, and the bracing pipes are arranged in an equilateral triangle. The arched end socket at the bottom of the liner in the tank body is connected with the bottom end socket of the jacket by seamless tube bracing, the bracing tubes are arranged at equal intervals, and three adjacent bracing tubes which are not collinear are arranged into an equilateral triangle.

The utility model discloses an in the preferred scheme, mixing system includes gear motor, (mixing) shaft, stirring paddle leaf and stirring end support, gear motor sets up the toper head top of the jar body, (mixing) shaft one end with the gear motor transmission is connected, and the other end stretches into the jar is internal with stirring paddle leaf connects, the (mixing) shaft lower extreme rotates to be connected on stirring end support, the bottom at the jar body is fixed to stirring end support. The stirring speed reducer is a variable frequency motor, and the stirring speed can be controlled to be 20-110 revolutions per minute after the variable frequency motor is matched with a frequency converter. The jacket can be filled with 0.3Mpa steam and 37 ℃ or 80 ℃ water, so that the requirements of different stirring rotating speeds and temperatures when the jelly is boiled, seasoned and temporarily stored in the manufacturing process can be met. When the materials are required to be boiled, the stirring rotating speed is adjusted to 80-110 revolutions per minute, 0.3Mpa steam is introduced into the jacket, after the materials are boiled, the steam is closed, 37 ℃ water is introduced into the jacket, essence, spice and flavoring ingredients are added, after uniform mixing, the stirring rotating speed is reduced to 20-40 revolutions per minute, and the jacket is introduced with 80 ℃ water for heat preservation. Therefore, the jelly material liquid is fully boiled under high-temperature and high-speed stirring, the temperature of the jacket is reduced when essence, spice and flavoring are added, the structure of the texture cannot be damaged, the taste is not influenced, the materials are fully and uniformly mixed, and the rotating speed is reduced during temporary storage to keep the materials from being layered and precipitated.

Preferably, the stirring paddle is a downward-pressing flat paddle, the stirring paddle and the stirring shaft are obliquely installed, and the installation height of the stirring paddle can be adjusted. Specifically, the stirring paddle blade is connected with the stirring shaft through the fastening screws, the height of the paddle blade can be adjusted up and down, and stirring requirements under different liquid level conditions can be met.

The utility model discloses an in an preferred scheme, prevent that the foam import is including preventing foam inlet pipe, horn mouth and clamp external member, the horn mouth sets up on the toper sealing head, and the main aspects is towards a jar internal side, and the clamp external member is located the horn mouth top, prevents that the foam inlet pipe is installed on the clamp external member, and prevents that the foam inlet pipe includes the sanitary pipe and the sanitary elbow of a body coupling, and sanitary pipe is located the horn mouth, and the sanitary elbow is located the below of sanitary pipe, and the opening of sanitary elbow is towards the inner bag lateral wall.

The utility model discloses an among the preferred scheme, be equipped with breathing pipe clamp and drain pipe clamp on the breathing cap, the breathing cap passes through breathing pipe clamp and drain pipe clamp detachable and installs on the toper sealing head.

In a preferred scheme of the utility model, the manhole includes heat preservation manhole cover, spacing hinge, quick-open manhole lock, sealing washer, lower manhole flange and manhole shell ring, the manhole passes through the manhole shell ring welding on the toper sealing of jar body, and lower manhole flange welds with the manhole shell ring, and heat preservation manhole cover and lower manhole flange pass through spacing hinge connection, and spacing hinge can prevent to pound the outsourcing when heat preservation manhole cover is opened; rock wool is filled in the heat-preservation manhole cover, and the sealing ring is installed on the lower manhole flange.

In a preferred embodiment of the present invention, at least 3 triangular legs are provided at the side edge of the bottom of the tank body, and the bottom ends of the triangular legs are provided with adjusting feet; and a supporting leg base plate is arranged on the side edge of the triangular supporting leg at the bottom of the outer bag.

The utility model has the advantages that: a temporary storage tank for flavoring jelly cooking materials is characterized in that a bottom seal head is arranged into an arched seal head form, so that no residual materials are left in the tank; the bottom of the heat exchanger is provided with a bracing structure, so that the cost of raw materials is reduced, the heat transfer efficiency is improved, and the energy loss is reduced; the variable-frequency speed reducer is used, so that different working condition requirements can be met; the stirring paddle is made to be adjustable, so that the stirring requirements of materials with different liquid levels can be met; the manhole is kept warm, reduces the energy consumption loss, prevents that operating personnel from scalding, and the breathing cap is detachable construction, can tear down the washing at any time, prevents to pollute the interior material of jar.

Drawings

The present invention will be further explained with reference to the drawings and examples.

Fig. 1 is a schematic structural view of the utility model of a jelly boiling flavoring temporary storage tank.

Fig. 2 is a top view of the utility model of a jelly boiling flavoring temporary storage tank.

Fig. 3 is a layout diagram of the bottom bracing structure of the jelly boiling flavoring temporary storage tank of the utility model.

Fig. 4 is a schematic view of the structure of the quick-opening manhole of the temporary storage tank for flavoring jelly cooking materials.

In the figure, 1, a tank body; 11. an inner container; 111. an arched end enclosure; 12. outsourcing; 13. jacket, 131, bottom head; 14. heat preservation rock wool; 15. pulling the support pipe; 16. a discharge port; 2. a stirring system; 21. a reduction motor; 22. a mixer frame; 23. a stirring shaft; 24. a stirring paddle; 25. supporting the stirring bottom; 3. an anti-foaming inlet; 31. a foam-proof feed pipe; 32. a bell mouth; 33. a clamp sleeve member; 4. a breathing cap; 41. a breathing tube hoop; 42. a drain pipe clamp; 5. a manhole; 51. a heat-insulating manhole cover; 52. a limit hinge; 53. quickly opening the manhole lock; 54. a seal ring; 55. a lower manhole flange; 56. a manhole shell ring; 6. a triangular support leg; 61. adjusting the foot; 62. a support leg backing plate.

Detailed Description

In order to make the technical means, creation features, achievement purposes and effects of the present invention easy to understand, the present invention will now be described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram, and merely illustrates the basic structure of the present invention in a schematic manner, and therefore it shows only the constitution related to the present invention.

As shown in figure 1, the temporary storage tank for flavoring jelly cooking materials comprises a tank body 1, a stirring system 2, an anti-foaming inlet 3, a breathing cap 4 and a manhole 5; the anti-foam inlet 3, the breathing cap 4 and the manhole 5 are arranged at the top of the tank body 1. The bottom of the inner container 11 of the tank body 1 is provided with an arched end enclosure 111, the height of the arched end enclosure 111 at the bottom of the tank body 1 is 1/20 of the inner diameter of the inner container 11 of the tank body 1, and the discharge port 16 is arranged on the right side edge of the arched end enclosure 111 and is arranged on the outer annular surface at the bottom of the inner container 11; the edge of the arched end enclosure 111 gradually rises from the right side to the left side of the discharge port 16, the discharge port 16 is the lowest point, the bottom end enclosure is arranged in the arched end enclosure 111 form, the common phenomenon that materials are left at the lower bottom of the conventional butterfly-shaped end enclosure is solved, and no residual liquid exists in the tank is ensured; the top of the inner container 11 of the tank body 1 is a conical end enclosure, and the conical end enclosure is simple to manufacture and low in cost. The tank body 1 comprises a liner 11 and an outer bag 12 which are sleeved and fixed, a jacket 13 is arranged outside the liner 11, heat-preservation rock wool 14 is arranged between the jacket 13 and the outer bag 12, and the thickness of the heat-preservation rock wool 14 is 60 mm. The cooling or heating can be carried out by introducing cold, hot water or steam between the jacket 13 and the inner container 11. The arched end socket 111 and the end socket 131 at the bottom of the jacket 13 are connected by the bracing tubes 15, the bracing tubes 15 are seamless steel tubes with phi 76x4 (unit: mm), the bracing tubes 15 are arranged at equal intervals, three adjacent bracing tubes 15 which are not collinear are arranged in an equilateral triangle, and the spacing dimension is 132mm-155 mm.

The stirring system 2 comprises a speed reducing motor 21, a stirring frame 22, a stirring shaft 23, a stirring blade 24 and a stirring bottom support 25; the speed reducing motor 21 is arranged above the tank body 1, the speed reducing motor 21 is a variable-frequency speed-adjustable speed-reducing motor, and the speed adjusting range is 20-110 rpm/m; one end of the stirring shaft 23 is connected with the speed reducing motor 21 by a flat key, and the other end thereof extends into the tank body 1 and is connected with the stirring blade 24; the stirring blade 24 is a downward-pressing flat blade, the stirring blade 24 and the stirring shaft 23 are installed in an inclined manner at 45 degrees, the stirring blade 24 is connected with the stirring shaft 23 through a set screw, and the vertical height of the stirring blade 24 can be adjusted through the set screw; the stirring blades 24 are divided into upper, middle and lower blades, which are installed in a staggered manner by 90 degrees. The speed reducing motor 21 is connected with the tank body 1 through the stirring frame 22, and the connecting piece is a bolt, so that the disassembly is convenient; the bottom of the stirring shaft 23 is provided with a stirring bottom support 25, so that the shaking of the stirring shaft 23 can be effectively reduced.

The anti-foaming inlet 3 comprises an anti-foaming feeding pipe 31, a bell mouth 32 and a clamp sleeve member 33; the anti-foaming feeding pipe 31 is made by welding a sanitary pipe and a sanitary elbow, and the materials flow to the tank wall through the anti-foaming inlet 3 and are left along the tank wall, so that the generation of foam is reduced; the bell mouth 32 is convenient for cleaning and reduces sanitary dead angles; the anti-foaming feeding pipe 31 is arranged on the hoop suite 33, and can be directly plugged by a blind plate when the feeding of the opening is not needed.

Breathing cap 4 is detachable construction, has increased respiratory tube clamp 41 and drain pipe clamp 42 on the basis of conventional health breathing cap 4, has installed respiratory tube clamp 41 and drain pipe clamp 42 after, but breathing cap 4 quick assembly disassembly, convenient washing. Can effectively reduce material pollution.

The manhole 5 is a heat-insulation quick-opening sanitary manhole, and comprises a heat-insulation manhole cover 51, a limiting hinge 52, a quick-opening manhole lock 53, a sealing ring 54, a lower manhole flange 55 and a manhole shell ring 56. The manhole 5 is welded with the tank body 1 through a manhole shell 56, a lower manhole flange 55 is welded with the manhole shell 56, the heat-insulation manhole cover 51 is connected with the lower manhole flange 55 through a limiting hinge 52, and the limiting hinge 52 can prevent the heat-insulation manhole cover 51 from smashing the outer package 12 when the heat-insulation manhole cover 51 is opened; when the heat-preservation manhole cover 51 is manufactured, rock wool is filled in the heat-preservation manhole cover, so that heat loss can be reduced, energy consumption can be reduced, and personnel can be prevented from being scalded. A sealing ring 54 is mounted on the lower manhole flange 55. The quick-opening manhole lock 53 is used for opening and closing a manhole, and is convenient and quick.

At least 3 triangular supporting legs 6 are arranged at the side edge of the bottom of the outer bag 12, and adjusting feet 61 are arranged at the bottom ends of the triangular supporting legs 6; leg backing plates 62 are arranged at the bottom of the outer bag 12 at the sides of the triangular legs 6.

Still be provided with parts such as steam inlet, level gauge interface, CIP cleaning mouth, reserve mouth, temperature sensor interface, discharge gate 16, comdenstion water export, gas vent, reinforcing ring on jar body 1, the assembly is made up into jelly that the function is complete and is boiled material and transfer fragrant jar of keeping in.

The utility model integrates the functions of cooking, flavoring and temporary storage through the variable frequency control of the speed reducing motor 21, thereby reducing the time and energy consumption of backward pouring when cooking, flavoring and temporary storage; the optimization of the bracing structure reduces the material cost during the manufacture, increases the heat transfer efficiency, avoids the defects of poor taste and tissue state of the jelly, ensures that the product is not layered before filling, reduces the quality defects of bleeding, jelly precipitation, bubbles and the like, and improves the quality of the jelly; meanwhile, the stirring time is shortened, and the energy consumption is reduced; improve CIP cleaning performance, effectively reduce and boil the material and transfer fragrant temporary storage tank and flow backward the risk that the pollution material brought.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents.

Claims (10)

1. The utility model provides a jelly boils material flavouring jar of keeping in which characterized in that: including a jar body and setting up mixing system, anti-foam import, breathing cap, manhole and the discharge gate on jar body, jar body includes the inner bag, sets up the cover that presss from both sides outside the inner bag and sets up the heat preservation outsourcing in the cover outside of pressing from both sides, the inner bag bottom is provided with the bow-shaped head of slope, it is provided with the plane head of slope to press from both sides the cover bottom, adopt the stay structure to connect between the bow-shaped head of inner bag and the plane head that presss from both sides the cover, the discharge gate sets up on the minimum of bow-shaped head, jar body top is provided with the toper head, mixing system, anti-foam import, breathing cap and manhole all set up on the toper head.

2. The jelly cooking seasoning flavor-blending temporary storage tank of claim 1, wherein: and a heat exchange medium for cooling or heating the tank body is arranged in the jacket.

3. The jelly cooking seasoning flavor-blending temporary storage tank of claim 1, wherein: and heat preservation rock wool is arranged between the jacket and the outer bag.

4. The jelly cooking seasoning flavor-blending temporary storage tank of claim 1, wherein: the bracing structure comprises a plurality of bracing pipes, the upper ends of the bracing pipes are connected with the arched seal heads, the lower ends of the bracing pipes are connected with the planar seal heads, and the bracing pipes are arranged at equal intervals.

5. The jelly cooking seasoning flavor-blending temporary storage tank of claim 1, wherein: the stirring system comprises a speed reducing motor, a stirring shaft, stirring blades and a stirring bottom support, wherein the speed reducing motor is arranged above the conical seal head of the tank body, one end of the stirring shaft is in transmission connection with the speed reducing motor, the other end of the stirring shaft extends into the tank body and is connected with the stirring blades, the lower end of the stirring shaft is rotatably connected to the stirring bottom support, and the stirring bottom support is fixed at the bottom of the tank body.

6. The jelly cooking seasoning flavor-blending temporary storage tank of claim 5, wherein: the stirring paddle is a downward-pressing flat paddle, the stirring paddle and the stirring shaft are obliquely installed, and the installation height of the stirring paddle can be adjusted.

7. The jelly cooking seasoning flavor-blending temporary storage tank of claim 1, wherein: prevent that the foam import is including preventing foam inlet pipe, horn mouth and clamp external member, the horn mouth sets up on the toper closing head, and the main aspects is towards jar internal side, and the clamp external member is located the horn mouth top, prevents that the foam inlet pipe is installed on the clamp external member, and prevents that the foam inlet pipe includes the sanitary pipe and the sanitary elbow of a body coupling, and sanitary pipe is located the horn mouth, and sanitary elbow is located the below of sanitary pipe, and the opening of sanitary elbow is towards the inner bag lateral wall.

8. The jelly cooking seasoning flavor-blending temporary storage tank of claim 1, wherein: be equipped with breathing pipe clamp and drain pipe clamp on the breathing cap, the breathing cap passes through breathing pipe clamp and drain pipe clamp detachable and installs on the toper closing head.

9. The jelly cooking seasoning flavor-blending temporary storage tank of claim 1, wherein: the manhole comprises a heat-insulation manhole cover, a limiting hinge, a quick-opening manhole lock, a sealing ring, a lower manhole flange and a manhole shell ring, the manhole is welded on the conical sealing head of the tank body through the manhole shell ring, the lower manhole flange is welded with the manhole shell ring, the heat-insulation manhole cover is connected with the lower manhole flange through the limiting hinge, and the limiting hinge can prevent the heat-insulation manhole cover from smashing an outer package when the heat-insulation manhole cover is opened; rock wool is filled in the heat-preservation manhole cover, and the sealing ring is installed on the lower manhole flange.

10. The jelly cooking seasoning flavor-blending temporary storage tank of claim 1, which is characterized in that: at least 3 triangular supporting legs are arranged on the side edge of the bottom of the tank body, and adjusting feet are arranged at the bottom ends of the triangular supporting legs; and a supporting leg base plate is arranged on the side edge of the triangular supporting leg at the bottom of the outer bag.

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