CN212636056U - Panel concatenation production line based on abandonment timber revolves blank - Google Patents

Abstract

The utility model discloses a bed board concatenation production line based on abandonment timber rotary-cut material, including rotary-cut machine and the rotary-cut material conveyer belt of setting at the rotary-cut machine discharge gate, be provided with a plurality of rectangle hourglass material holes on the rotary-cut material conveyer belt, the below in rectangle hourglass material hole is provided with swing mechanism, the below of swing mechanism discharge end is provided with the conveyer belt, the top of conveyer belt is provided with stone mechanism and clamp plate mechanism, stone mechanism and clamp plate mechanism set up along the direction of delivery interval of conveyer belt, the discharge end of conveyer belt is provided with the cutting board platform, the one end of keeping away from the conveyer belt at the cutting board bench is provided with the alignment baffle, the top of cutting board platform is provided with the cutting board mechanism. The utility model discloses in whole production process, operating personnel only need supervise the production condition to according to actual conditions operate corresponding electrical equipment can, convenient operation, work efficiency is high, and intensity of labour is little, has apparent economic value and social value.

Description

Panel concatenation production line based on abandonment timber revolves blank

Technical Field

The utility model relates to an abandonment timber recycle technical field, concretely relates to bed board concatenation production line based on abandonment timber revolves blank.

Background

Rotary cutting is a processing mode commonly used in the processing process of wood, in the rotary cutting process, rotary cut materials such as barks, wood chips and the like cut from the wood are mostly waste materials due to non-compliance with the use requirements, if the rotary cut materials are directly treated as waste products or garbage, the waste materials are undoubtedly extremely wasted, and especially for the conditions that the trees are cut down too much, the forest area is continuously reduced and the environment is seriously deteriorated, the waste wood rotary cut materials are discarded, burned or left unused, so that the waste resources are seriously wasted. The wood-plastic composite board is one kind of composite board, and is formed by combining scattered and sporadic sawdust and thin boards through the adhesive and polymerizing the whole boards on the outer layer, so that the waste wood rotary-cut material can be used for processing the wood-plastic composite board, thereby achieving the purposes of utilizing wastes, avoiding resource waste and increasing economic benefits.

In the manufacturing process of the wood-plastic composite board, the rotary-cut boards are generally required to be sequentially spliced and overlapped after being glued, namely, the boards are paved, and the boards are padded into the commercial board through procedures of prepressing, repairing and sanding, veneering and the like after the paving is finished. When the planking is spliced, the waste rotary-cut materials need to be collected in a unified mode firstly, then the waste rotary-cut materials are conveyed to the side of the planking device, the waste wood rotary-cut materials are sequentially spliced together by a plurality of workers, the planking is cut off according to the preset length, one plank is laid, one plank is compressed, one plank is cut off, and in the whole planking cutting process, the working procedures of the workers are complicated, the labor intensity is high, and the efficiency is low. Therefore, it is objectively needed to develop a plank splicing production line based on waste wood rotary cutting materials, which is convenient to operate, high in working efficiency and low in labor intensity.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a convenient operation, work efficiency is high, and intensity of labour is little based on the planking concatenation production line of abandonment timber rotary cutting material.

The utility model aims at realizing the purpose, which comprises a rotary cutter and a rotary cutting material conveying belt arranged at a discharge port of the rotary cutter, wherein a plurality of rectangular material leaking holes are arranged on the rotary cutting material conveying belt, a swing mechanism is arranged below the rectangular material leaking holes, the swing mechanism comprises two edge beams which are obliquely arranged in parallel at intervals, a chute is arranged between the two edge beams, two sides of the chute are respectively connected with the edge beams through a plurality of telescopic rods, springs are sleeved on the telescopic rods, a swing motor is arranged on the edge beams, a cam is arranged on an output shaft of the swing motor, a swing rod is arranged at one side of the chute, the end part of the swing rod passes through the edge beams and then abuts against the rim of the cam, a conveying belt is arranged below the lower end of the chute, a driving wheel and a driven wheel are respectively arranged at two ends of the conveying belt, a supporting roll is arranged below the upper belt, material blocking plates are arranged, the spreading mechanism and the pressing plate mechanism are arranged at intervals along the conveying direction of the conveying belt, the spreading mechanism comprises a spreading plate and a vibrator arranged on the spreading plate, the spreading plate is arranged in an inclined mode, a plate passing channel is reserved between the lower end of the spreading plate and the conveying belt, the pressing plate mechanism comprises a plurality of groups of pressing plate roller sets arranged at intervals, each group of pressing plate roller set comprises an upper roller and a lower roller which are arranged at intervals, each lower roller is arranged below an upper belt of the conveying belt in a parallel mode, the upper roller is arranged on a rack, the rack is arranged above the conveying belt, the distance between the upper roller and the lower roller is gradually reduced along the conveying direction of the conveying belt, a cutting plate table is arranged at the discharge end of the conveying belt, an alignment baffle is arranged at one end, far away from the conveying belt, of the cutting plate table is arranged on one side, close to the conveying belt, a cutting plate mechanism is arranged above the cutting plate table, the, the lower end face of the first sliding sleeve is connected with a cutting plate motor through a connecting rod, a cutting plate cutter wheel is arranged on an output shaft of the cutting plate motor, a cutting plate cutter groove matched with the cutting plate cutter wheel is machined in the upper surface of the cutting plate table, a first air cylinder is installed on one vertical beam of the first portal frame, and the end portion of a piston rod of the first air cylinder penetrates through the vertical beam and then is connected with the connecting rod.

Furthermore, the length direction of the rectangular material leaking hole is vertical to the material conveying direction of the rotary-cut material conveying belt.

Furthermore, the inclined groove is made of a pattern plate.

Furthermore, a second cylinder is arranged on one side of the cutting board table between the cutting board mechanism and the aligning baffle, a material pushing board is arranged at the end part of a piston rod of the second cylinder, a sliding block is arranged at the lower end of the material pushing board, and a sliding groove matched with the sliding block is processed on the cutting board table.

Further, one side of cutting board platform is provided with connects the silo, and connects the silo to be located the one side relative with the second cylinder, connects the up end of silo and the side towards cutting board platform one side to be open structure.

Furthermore, the number of the material receiving grooves is two, and the bottom of each material receiving groove is provided with a sliding rail.

Furthermore, two second portal frames are arranged above the sliding rail and the cutting board table at intervals, second sliding sleeves are arranged on two cross beams of the second portal frames, a cross rod is arranged between the two second sliding sleeves, a third air cylinder is arranged on the cross rod, a circular board is connected to the end portion of a piston rod of the third air cylinder after penetrating through the cross rod, and a pressing strip is connected to the lower surface of the circular board through an inclined rod.

Furthermore, a flexible glue layer is arranged on the lower surface of the pressing strip.

The utility model is designed based on the rotary cutting material of waste wood, in the using process, the bark, the wood dust and other scattered and sporadic wood fall onto the chute from the rectangular material leaking hole, the chute performs the swing motion, the wood falling on the chute is continuously dispersed in the swing process, the wood uniformly falls onto the conveyer belt under the action of gravity, the spreading work of the bark and the wood dust is completed, the conveyer belt drives the wood to move, the moving speed can be adjusted according to the amount of the waste rotary cutting material, the intermittent moving can be set as required, the wood passes through the spreading mechanism and the pressing plate mechanism in the moving process, when passing through the spreading mechanism, the wood in the vertical state is spread under the action of the spreading plate and the vibrating machine, then passes through the pressing plate mechanism, under the extrusion action of each group of pressing plate roller sets, the wood is compacted, and finally conveyed to the cutting plate table, the plate cutting mechanism completes the fixed-length cutting. The utility model discloses in whole production process, operating personnel only need supervise the production condition to according to actual conditions operate corresponding electrical equipment can, convenient operation, work efficiency is high, and intensity of labour is little, has apparent economic value and social value.

Drawings

Fig. 1 is a schematic view of the structure of the present invention;

fig. 2 is a schematic top view of the present invention;

FIG. 3 is a schematic structural view of the middle cutting plate mechanism of the present invention;

in the figure: 1-rotary cutter, 2-rotary cutter conveyer belt, 3-rectangular material leaking hole, 4-swinging mechanism, 5-edge beam, 6-chute, 7-telescopic rod, 8-spring, 9-swinging motor, 10-cam, 11-swinging rod, 12-conveyor belt, 13-driving wheel, 14-driven wheel, 15-material baffle plate, 16-first portal frame, 17-first sliding sleeve, 18-material spreading plate, 19-vibrator, 20-plate passing channel, 21-upper roller, 22-lower roller, 23-plate cutting table, 24-alignment baffle plate, 25-connecting rod, 26-plate cutting motor, 27-plate cutting wheel, 28-plate cutting knife groove, 29-first air cylinder, 30-second air cylinder and 31-material pushing plate, 32-sliding chute, 33-material receiving chute, 34-sliding rail, 35-second portal frame, 36-second sliding sleeve, 37-transverse rod, 38-third air cylinder, 39-pressing strip, 40-flexible glue layer, 41-supporting roller and 42-inclined rod.

Detailed Description

The present invention will be further described with reference to the accompanying drawings, but the present invention is not limited in any way, and any changes or improvements based on the present invention are all within the protection scope of the present invention.

As shown in fig. 1-3, the utility model comprises a rotary cutter 1 and a rotary cutting material conveying belt 2 arranged at the discharge port of the rotary cutter 1, a plurality of rectangular material leaking holes 3 are arranged on the rotary cutting material conveying belt 2, a swing mechanism 4 is arranged below the rectangular material leaking holes 3, the swing mechanism 4 comprises two side beams 5 which are obliquely arranged in parallel at intervals, a chute 6 is arranged between the two side beams 5, two sides of the chute 6 are respectively connected with the side beams 5 through a plurality of telescopic rods 7, a spring 8 is sleeved on the telescopic rod 7, a swing motor 9 is arranged on the side beam 5, a cam 10 is arranged on an output shaft of the swing motor 9, a swing rod 11 is arranged at one side of the chute 6, if necessary, a roller can be arranged at the end of the swing rod 11 so as to reduce the friction between the swing rod 11 and the cam 10, the service lives of the swing rod 11 and the cam 10 are prolonged, the end of the swing rod 11 is abutted against, a conveyor belt 12 is arranged below the lower end of the chute 6, a driving wheel 13 and a driven wheel 14 are respectively arranged at two ends of the conveyor belt 12, a plurality of supporting rollers 41 are arranged below the upper belt of the conveyor belt 12 at intervals, material blocking plates 15 are arranged at two sides of the conveyor belt 12, a paving mechanism and a pressing plate mechanism are arranged above the conveyor belt 12 and are arranged at intervals along the conveying direction of the conveyor belt 12, the paving mechanism comprises a paving plate 18 and a vibrator 19 arranged on the paving plate 18, the paving plate 18 is obliquely arranged, a plate passage 20 is reserved between the lower end of the paving plate 18 and the conveyor belt 12, the pressing plate mechanism comprises a plurality of groups of pressing plate roller sets arranged at intervals, each group of pressing plate roller sets comprises an upper roller 21 and a lower roller 22 which are arranged correspondingly up and down, the lower rollers 22 are arranged below the upper belt of the conveyor belt 12 at intervals in parallel, the upper roller 21 is arranged on a rack, the distance between the upper roller 21 and the lower roller 22 is gradually reduced along the conveying direction of the conveyor belt 12, a cutting board table 23 is arranged at the discharge end of the conveyor belt 12, an alignment baffle 24 is arranged at one end, far away from the conveyor belt 12, of the cutting board table 23, a cutting board mechanism is arranged above the cutting board table 23 close to one side of the conveyor belt 12, the cutting board mechanism comprises a first door-shaped frame 16 and a first sliding sleeve 17 which is slidably mounted on a cross beam of the first door-shaped frame 16, the lower end face of the first sliding sleeve 17 is connected with a cutting board motor 26 through a connecting rod 25, a cutting board cutter wheel 27 is arranged on an output shaft of the cutting board motor 26, a cutting board cutter groove 28 matched with the cutting board cutter wheel 27 is machined in the upper surface of the cutting board table 23, a first air cylinder 29 is mounted on one of vertical beams of the first door-shaped frame 16, and the end portion of a piston rod.

The utility model discloses in, the operation process of swing mechanism 4 is: the swing motor 9 is started, the swing motor 9 drives the cam 10 to rotate, and the end part of the swing rod 11 under the action of the spring 8 always abuts against the rim of the cam 10, so that the cam 10 drives the swing rod 11 to do reciprocating telescopic motion when rotating, the chute 6 is driven to do reciprocating motion in the horizontal direction, and rotary cutting materials on the chute 6 can uniformly fall onto the conveyor belt 12 in the reciprocating motion of the chute 6. The operation principle of the spreading mechanism is as follows: the position of the spreading plate 18 is determined according to the thickness of the spreading plate, the height of the plate passing channel 20 is adjusted, rotary cutting materials can pass through the plate passing channel 20 between the spreading plate 18 and the conveyor belt 12 conveniently, then the vibrator 19 is started, the vibrator 19 drives the spreading plate 18 to vibrate, meanwhile, the rotary cutting materials are flatly spread on the conveyor belt 12 and move along with the conveyor belt 12, and when the rotary cutting materials move to the spreading mechanism, the rotary cutting materials pass through the plate passing channel 20 between the spreading plate 18 and the conveyor belt 12, when the rotary cutting materials in a vertical state pass through, the rotary cutting materials can be blocked by the spreading plate 18 due to the fact that the height of the rotary cutting materials is larger than the height of the plate passing channel 20, and the rotary. The working principle of the pressing plate mechanism is as follows: when the plank passes through the plate pressing mechanism, the plank is extruded by each plate pressing roller group, and the distance between the upper roller 21 and the lower roller 22 is gradually reduced along the conveying direction of the conveying belt 12, so that the plank can be gradually compacted in the moving process, and the purpose of compacting the plank is achieved. The operation principle of the cutting plate mechanism is as follows: firstly, the planking is moved to the plank cutting table 23, when the end of the planking abuts against the aligning baffle plate 24, the movement is stopped, at this time, the plank cutting motor 26 and the first air cylinder 29 are started, the plank cutting motor 26 drives the plank cutting wheel 27 to rotate, meanwhile, the first air cylinder 29 drives the connecting rod 25, the plank cutting motor 26 and the plank cutting wheel 27 to translate together, and the lower end of the plank cutting wheel 27 is located in the plank cutting groove 28, so that the plank cutting wheel 27 completes the cutting work of the planking in the translation process, in order to adjust the length and the size of the planking, the aligning baffle plate 24 can be slidably installed on the plank cutting table 23, and the position of the aligning baffle plate can be adjusted according to the needs when the planking is used.

The utility model is designed based on the rotary cutting material of waste wood, in the using process, the bark, the wood dust and other scattered and scattered wood falls onto the chute 6 from the rectangular leaking hole 3, the chute 6 is in swing motion, the wood falling onto the chute 6 is continuously dispersed in the swing process, the wood uniformly falls onto the conveyor belt 12 under the action of gravity, the spreading work of the bark and the wood dust is completed, the conveyor belt 12 drives the wood to move, the moving speed can be adjusted according to the amount of the waste rotary cutting material, the intermittent moving can be set as required, the wood passes through the spreading mechanism and the pressing plate mechanism in the moving process, when passing through the spreading mechanism, the wood in the vertical state is spread under the action of the spreading plate 18 and the vibrator 19, then passes through the pressing plate mechanism, under the extrusion action of each group of pressing plate roller sets, the wood is compacted, and finally conveyed onto the cutting plate table 23, the plate cutting mechanism is used for completing fixed-length cutting, in the whole production process, an operator only needs to supervise the production condition and operate corresponding electrical equipment according to the actual condition, and the requirement on labor force is greatly reduced while the operation is simple and convenient.

The length direction of the rectangular leaking hole 3 is perpendicular to the conveying direction of the rotary-cut material conveying belt 2, and according to the discharging characteristics of the rotary cutter 1, when the length direction of the rectangular leaking hole 3 is perpendicular to the conveying direction of the rotary-cut material conveying belt 2, unqualified fine and small rotary-cut materials are more easily leaked from the rectangular leaking hole 3, so that the unqualified rotary-cut materials can be discharged as much as possible, and the unqualified rotary-cut materials are prevented from being conveyed into the qualified rotary-cut materials.

The chute 6 uses checkered plate preparation, and the surface of checkered plate is comparatively crude, when abandonment revolves the blank swing in chute 6, because the friction between checkered plate and the abandonment revolves the blank, can prevent that all abandonment from revolving the blank and all together horizontal hunting, has better homocline ability.

One side of the cutting board table 23 between the cutting mechanism and the aligning baffle 24 is provided with a second cylinder 30, the end part of a piston rod of the second cylinder 30 is provided with a material pushing plate 31, the lower end of the material pushing plate 31 is provided with a sliding block, a sliding groove 32 matched with the sliding block is processed on the cutting board table 23, after the wood board is cut on the cutting board table 23, the second cylinder 30 is opened, the second cylinder 30 drives the material pushing plate 31 to slide in the sliding groove 32, and meanwhile, the wood board on the cutting board table 23 is pushed to move out of the cutting board table 23, so that the next wood board cutting is facilitated.

In order to facilitate the storage of the wood boards, a receiving groove 33 is formed in one side of the board cutting table 23, the receiving groove 33 is located in the side opposite to the second air cylinder 30, the upper end face of the receiving groove 33 and the side face, facing one side of the board cutting table 23, are of an open structure, the cut wood boards enter the receiving groove 33 from the opening side of the receiving groove 33 and are orderly stacked in the receiving groove 33 one by one, the process is automatically completed by machinery, and the labor intensity of workers can be greatly reduced.

The quantity that connects silo 33 is two, and the bottom that connects silo 33 is provided with slide rail 34, and two connect silo 33 one to be used for connecing the dress plank, and another is used for the unloading of plank, and continuous alternate use improves work efficiency, and under the allowed and production needs's in the workplace circumstances, also can lengthen slide rail 34, increase and connect the quantity of silo 33.

Two second portal frames 35 are arranged above the sliding rail 34 and the plate cutting table 23 at intervals, two cross beams of the second portal frames 35 are provided with second sliding sleeves 36, a cross rod 37 is arranged between the two second sliding sleeves 36, a third air cylinder 38 is arranged on the cross rod 37, the end part of a piston rod of the third air cylinder 38 penetrates through the cross rod 37 and then is connected with a circular plate, and the lower surface of the circular plate is connected with a pressing strip 39 through an inclined rod 42. When the wood board is cut, a gap possibly exists between the wood board and the board cutting table 23, which affects the accuracy of the cutting size on one hand and the cutting quality on the other hand, therefore, a pressing strip 39 is arranged, before the wood is cut, a third air cylinder 38 is started, the third air cylinder 38 pushes the pressing strip 39 to move downwards through a circular plate and a diagonal rod 42 until the wood board is compacted on the board cutting table 23, and the better size accuracy and the cutting quality can be ensured when the cutting is carried out at the moment.

Because the batten 39 is in hard contact with the wood board, in order to prevent the batten 39 from crushing the wood board, a flexible glue layer 40 is arranged on the lower surface of the batten 39.

Claims (8)

1. The utility model provides a planking concatenation production line based on waste timber rotary cutting material, includes peeler (1) and sets up rotary cutting material conveyer belt (2) at peeler (1) discharge gate, its characterized in that: the rotary cutting conveying belt (2) is provided with a plurality of rectangular material leaking holes (3), a swing mechanism (4) is arranged below the rectangular material leaking holes (3), the swing mechanism (4) comprises two side beams (5) which are obliquely arranged in parallel at intervals, a chute (6) is arranged between the two side beams (5), two sides of the chute (6) are respectively connected with the side beams (5) through a plurality of telescopic rods (7), springs (8) are sleeved on the telescopic rods (7), a swing motor (9) is installed on the side beams (5), a cam (10) is installed on an output shaft of the swing motor (9), a swing rod (11) is arranged on one side of the chute (6), the end part of the swing rod (11) passes through the side beams (5) and then abuts against the rim of the cam (10), a conveying belt (12) is arranged below the lower end of the chute (6), and driving wheels (13) and driven wheels (14) are respectively arranged at two ends of the conveying belt (12), a plurality of supporting rollers (41) are arranged at intervals below the upper belt of the conveying belt (12), material blocking plates (15) are arranged on two sides of the conveying belt (12), a paving mechanism and a pressing plate mechanism are arranged above the conveying belt (12) at intervals and are arranged along the conveying direction of the conveying belt (12), the paving mechanism comprises a paving plate (18) and a vibrator (19) arranged on the paving plate (18), the paving plate (18) is obliquely arranged, a plate channel (20) is reserved between the lower end of the paving plate (18) and the conveying belt (12), the pressing plate mechanism comprises a plurality of groups of pressing plate roller sets arranged at intervals, each group of pressing plate roller sets comprises upper rollers (21) and lower rollers (22) which are correspondingly arranged up and down, the lower rollers (22) are arranged below the upper belt of the conveying belt (12) at intervals in parallel, the upper rollers (21) are installed on a rack, and the rack is installed above the conveying belt (12), the distance between the upper roll (21) and the lower roll (22) is gradually reduced along the conveying direction of the conveying belt (12), a cutting plate table (23) is arranged at the discharge end of the conveying belt (12), an alignment baffle plate (24) is arranged at one end, far away from the conveying belt (12), of the cutting plate table (23) on one side close to the conveying belt (12), a cutting plate mechanism is arranged above the cutting plate table (23) on one side close to the conveying belt (12), the cutting plate mechanism comprises a first door-shaped frame (16) and a first sliding sleeve (17) which is slidably mounted on a cross beam of the first door-shaped frame (16), the lower end face of the first sliding sleeve (17) is connected with a cutting plate motor (26) through a connecting rod (25), a cutting plate cutter wheel (27) is arranged on an output shaft of the cutting plate motor (26), a cutting plate cutter groove (28) matched with the cutting plate cutter wheel (27) is processed on the upper surface of the cutting plate table (23), and a first air cylinder (29) is mounted on one vertical, the end part of a piston rod of the first cylinder (29) passes through the vertical beam and then is connected with the connecting rod (25).

2. The paving and splicing production line based on the waste wood rotary cutting material as claimed in claim 1, wherein the length direction of the rectangular material leaking holes (3) is perpendicular to the conveying direction of the rotary cutting material conveying belt (2).

3. The plank splicing production line based on the waste wood rotary cutting material is characterized in that the inclined groove (6) is made of checkered plates.

4. The plank splicing production line based on the waste wood rotary cutting is characterized in that a second air cylinder (30) is arranged on one side of a plank cutting table (23) between a plank cutting mechanism and an alignment baffle (24), a material pushing plate (31) is arranged at the end of a piston rod of the second air cylinder (30), a sliding block is arranged at the lower end of the material pushing plate (31), and a sliding groove (32) matched with the sliding block is machined in the plank cutting table (23).

5. The plank splicing production line based on the waste wood rotary cutting material is characterized in that a material receiving groove (33) is formed in one side of the cutting board table (23), the material receiving groove (33) is located on the side opposite to the second air cylinder (30), and the upper end face of the material receiving groove (33) and the side face, facing the cutting board table (23), of the side face are of an open structure.

6. The plank splicing production line based on the waste wood rotary cutting material is characterized in that the number of the receiving troughs (33) is two, and sliding rails (34) are arranged at the bottoms of the receiving troughs (33).

7. The plank splicing production line based on the waste wood rotary cutting material is characterized in that two second portal frames (35) are arranged above the sliding rail (34) and the plank cutting table (23) at intervals, second sliding sleeves (36) are arranged on two cross beams of the second portal frames (35), a cross rod (37) is arranged between the two second sliding sleeves (36), a third air cylinder (38) is arranged on the cross rod (37), a circular plate is connected to the end portion of a piston rod of the third air cylinder (38) after penetrating through the cross rod (37), and a pressing strip (39) is connected to the lower surface of the circular plate through an inclined rod (42).

8. The waste wood rotary cutting-based plank splicing production line of claim 7, wherein a flexible glue layer (40) is arranged on the lower surface of the press strip (39).

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