CN212633162U - Effectual electromagnetic wire production of spraying uses spraying device - Google Patents

Effectual electromagnetic wire production of spraying uses spraying device Download PDF

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Publication number
CN212633162U
CN212633162U CN202020691924.1U CN202020691924U CN212633162U CN 212633162 U CN212633162 U CN 212633162U CN 202020691924 U CN202020691924 U CN 202020691924U CN 212633162 U CN212633162 U CN 212633162U
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spraying
pipe
module
hollow
spraying device
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CN202020691924.1U
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Chinese (zh)
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屠仁华
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Jiangsu Heyi Electromagnetic Wire Co ltd
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Jiangsu Heyi Electromagnetic Wire Co ltd
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Abstract

The utility model relates to a spraying device with good spraying effect for producing electromagnetic wires, which belongs to the technical field of electromagnetic wire production equipment and comprises a base, wherein a plurality of universal wheels are evenly and fixedly connected on the bottom end of the base, two groups of wire fixing devices are fixedly connected on the top end of the base, the two groups of wire fixing devices are positioned on the left side and the right side of the top end of the base, a storage barrel is arranged in the middle of the top end of the base, a spraying device is sleeved on the storage barrel, the spraying device penetrates through the left side and the right side of the storage barrel and extends out of a side wall, a first gear is arranged on the spraying device outside the side wall of the storage barrel, electromagnetic wires are arranged in the spraying device, the electromagnetic wires penetrate through the spraying device and are connected with the wire fixing devices, a rotary power device is arranged at the bottom end of the first gear, the rotary power device is fixed on the top end of the base and, long service life and convenient popularization.

Description

Effectual electromagnetic wire production of spraying uses spraying device
Technical Field
The utility model relates to an electromagnetic wire production facility technical field specifically is a spraying device is used in production of electromagnetic wire that spraying effect is good.
Background
Electromagnetic wires are insulated electrical wires, also known as winding wires, used to make coils or windings in electrical products. The electromagnetic wire must meet various requirements in use and manufacturing processes, including its shape, specification, ability to operate at high temperature for short and long periods, and to withstand strong vibration and centrifugal force at high speed in certain situations, withstand corona and breakdown at high voltage, resist chemical corrosion under special atmospheres, etc.; the latter include the requirements of being subjected to stretching, bending and abrasion during winding and insertion, as well as swelling, erosion, etc. during dipping and baking, electromagnetic wires can be classified according to their basic composition, conductive cores and electrically insulating layers. Generally, enameled wires, lapped wires, enameled lapped wires, and inorganic insulated wires are classified according to the insulation material used for the electrical insulation layer and the manner of manufacturing.
The production and processing of the electromagnetic wire need to go through a plurality of procedures, wherein spraying is the most important procedure, wherein the spraying procedure needs manual production to a great extent, and the existing spraying device has more complex structure, higher input cost and low spraying efficiency and also needs regular maintenance; however, manual spraying is likely to cause uneven spraying, so that the spraying effect is not ideal, so that a spotted spraying leakage phenomenon often occurs on the electromagnetic wire, the production quality of the electromagnetic wire is greatly reduced, and the use requirements of people cannot be met, and therefore, the spraying device for electromagnetic wire production with good spraying effect is provided to solve the problems.
SUMMERY OF THE UTILITY MODEL
The utility model introduces a spraying device with good spraying effect for electromagnetic wire production, which solves the problems of complex structure, high investment cost, low spraying efficiency and need of regular maintenance of the existing spraying device; however, the manual spraying is not uniform, which causes the non-ideal spraying effect, so that the electromagnetic wire often has a pockmark-shaped missing spraying phenomenon, which causes the problem of greatly reducing the production quality of the electromagnetic wire.
Realize above-mentioned purpose, the utility model provides a following technical scheme: the utility model provides an effectual electromagnetic wire production of spraying is with spraying device includes the base, a plurality of universal wheels of even fixedly connected with on the bottom of base, two sets of solidus devices of fixedly connected with on the top of base, it is two sets of the solidus device is located the left and right sides on base top, the middle part on base top is provided with the storage vat, the cover is equipped with spraying device on the storage vat, spraying device runs through the storage vat left and right sides and extends outside the lateral wall, be provided with gear one on the outer spraying device of storage vat lateral wall, be provided with the electromagnetic wire in the spraying device, the electromagnetic wire runs through spraying device and is connected with solidus device, the bottom of gear one is provided with rotatory power device, rotatory power device is fixed in the top of base and is located between the solidus device.
Preferably, the thread fixing device comprises an automatic telescopic rod, the bottom end of the automatic telescopic rod is fixed to the top end of the base, a first module with a groove is fixedly connected to the top end of the automatic telescopic rod, a second module matched with the first module is arranged on the first module, a bolt is arranged on the top end of the second module, threaded through holes matched with the bolt are formed in the top ends of the first module and the second module, a connecting rod is fixed to the bottom end of the first module, and a sliding groove matched with the connecting rod is formed in the bottom end of the second module.
Preferably, the left side on storage bucket top is equipped with the funnel, the inner wall on storage bucket top is seted up with funnel assorted pan feeding pipeline.
Preferably, the spraying device comprises a hollow spraying cover pipe, the hollow spraying cover pipe penetrates through the left side and the right side of the storage barrel and extends out of the side wall, the first gear is fixed at the left end and the right end of the hollow spraying cover pipe, a bearing is arranged at the joint of the hollow spraying cover pipe and the storage bucket, a plurality of stirring rods are uniformly arranged on a hollow spraying cover pipe in the storage barrel, an annular storage pipe is arranged in the hollow spraying cover pipe, the side wall of the annular storage pipe is of a cavity structure and is as long as the hollow spraying cover pipe, a plurality of fixing rods are uniformly arranged between the annular storage pipe and the hollow spraying cover pipe, a plurality of material suction pipes are uniformly arranged between the hollow spraying cover pipe and the annular material storage pipe, the material suction pipes penetrate through the hollow spraying cover pipe and are communicated with the annular material storage pipe, the spray coating device is characterized in that a pressure pump is fixed on a material suction pipe between the annular material storage pipe and the hollow spray coating cover pipe, and a plurality of spray pipes are uniformly fixed on the inner side wall of the annular material storage pipe.
Preferably, the rotary power device comprises a motor, and the output end of the motor is connected with a speed reducer
The power connecting shaft penetrates through the bearing and is connected with the transmission rod, and one end, far away from the motor, of the transmission rod is fixedly connected with a second gear meshed with the first gear tooth groove.
Preferably, the electromagnetic wire penetrates through the annular storage pipe, the left end and the right end of the annular storage pipe, is connected with the first module and the second module, and is a plurality of stirring rods are uniformly distributed on the outer side of the hollow spraying cover pipe in an annular shape, and the spraying pipe is uniformly distributed on the inner side of the annular storage pipe in the annular shape.
Compared with the prior art, the beneficial effects of the utility model are that:
according to the spraying device for producing the electromagnetic wire with good spraying effect, the transmission rod rotates to drive the second gear to rotate by starting the motor, the second gear and the first gear are continuously meshed to operate at the moment, so that the hollow spraying cover pipe rotates in the storage barrel, the hollow spraying cover pipe rotates more smoothly in the storage barrel through the arrangement of the bearing, and the hollow spraying cover pipe is not easy to deviate, so that the stability of the device is improved; through the setting that a plurality of stirring rod annular distribute, stir the inside coating of storage vat and prevent that coating from condensing the solidification in the storage vat more even with the coating stirring simultaneously, make the spraying effect more smooth and easy.
Drawings
FIG. 1 is a schematic view of the main structure of a spraying device for electromagnetic wire production with good spraying effect;
FIG. 2 is a schematic structural view of the spraying device of the present invention;
fig. 3 is a schematic view of the local structure of the wire fixing device of the present invention.
In the figure: the device comprises a base 1, universal wheels 2, a wire fixing device 3, an automatic telescopic rod 31, a first module 32, a second module 33, bolts 34, threaded through holes 35, a connecting rod 36, a storage tank 4, a hopper 41, a feeding pipeline 42, a spraying device 5, a hollow spraying cover pipe 51, a stirring rod 52, an annular storage pipe 53, a fixed rod 54, a suction pipe 55, a pressure pump 56, a spraying pipe 57, a first gear 6, an electromagnetic wire 7, a rotary power device 8, a motor 81, a transmission rod 82 and a second gear 83.
Detailed Description
The technology in the embodiment of the present invention will be described below with reference to the accompanying drawings in the embodiment of the present invention
The embodiments are clearly and completely described, and it is to be understood that the embodiments described are merely part of the present invention
Sub-embodiments, rather than all embodiments. Based on the embodiment in the utility model, it is ordinary in the art
All other embodiments obtained by the skilled person without making creative efforts belong to the present invention
The utility model discloses the scope of protection.
Referring to fig. 1-3, the utility model relates to a effectual electromagnetic wire production of spraying is with spraying device: the wire fixing device comprises a base 1, a plurality of universal wheels 2 are uniformly and fixedly connected to the bottom end of the base 1, two groups of wire fixing devices 3 are fixedly connected to the top end of the base 1, the two groups of wire fixing devices 3 are positioned on the left side and the right side of the top end of the base 1, a storage barrel 4 is arranged in the middle of the top end of the base 1, a spraying device 5 is sleeved on the storage barrel 4, the spraying device 5 penetrates through the left side and the right side of the storage barrel 4 and extends out of the side wall, a gear I6 is arranged on the spraying device 5 outside the side wall of the storage barrel 4, an electromagnetic wire 7 is arranged in the spraying device 5, the electromagnetic wire 7 penetrates through the spraying device 5 and is connected with the wire fixing devices 3, a rotary power device 8 is arranged at the bottom end of the gear I6, the rotary power device 8 is fixed to the top end of the base 1 and positioned between the wire fixing devices 3, and adding the coating into the storage barrel 4, and starting the rotary power device 8 to enable the spraying device 5 to spray the coating on the electromagnetic wire 7.
Referring to fig. 1 and 3, the thread fixing device 3 includes an automatic telescopic rod 31, the bottom end of the automatic telescopic rod 31 is fixed on the top end of the base 1, the top end of the automatic telescopic rod 31 is fixedly connected with a first module 32 provided with a groove, a second module 33 matched with the first module 32 is arranged on the first module 32, a bolt 34 is arranged on the top end of the second module 33, the top ends of the first module 32 and the second module 33 are provided with a threaded through hole 35 matched with the bolt 34, the bottom end of the first module 32 is fixed with a connecting rod 36, the bottom end of the second module 33 is provided with a groove matched with the connecting rod 36, the automatic telescopic rod 31 is a telescopic hollow cylindrical rod formed by rolling a metal strip or a plastic sheet, and is characterized in that the metal strip or the plastic sheet is pre-shaped into an elastic curled layer with a memory function and smaller than the outer diameter of the rod, the basic principle is that the rotation motion of the spiral motor is changed into linear motion, the automatic telescopic rod 31 can be started, the first module 32, the second module 33 and the spraying device 5 are located at the same horizontal height, the bolt 34 is loosened, the second module 33 is pulled, the electromagnetic wire 7 is placed between the first module 32 and the second module 33, the bolt 34 is tightened again to fix the electromagnetic wire 7, and the electromagnetic wires 7 with different sizes can be fixed through the arrangement of the first module 32, the second module 33 and the bolt 34.
Referring to fig. 1, the left side on storage vat 4 top is equipped with funnel 41, and the inner wall on storage vat 4 top is seted up with funnel 41 assorted pan feeding pipeline 42, when having no coating in storage vat 4, puts into storage vat 4 with coating through funnel 41 in, and the setting of pan feeding pipeline 42 makes funnel 41 place stably, is difficult for rocking, conveniently takes out the clearance at any time.
Referring to fig. 1 and 2, the spraying device 5 includes a hollow spraying cover pipe 51, the hollow spraying cover pipe 51 penetrates through the left and right sides of the storage barrel 4 and extends out of the side wall, a gear wheel 6 is fixed at the left and right ends of the hollow spraying cover pipe 51, a bearing is arranged at the joint of the hollow spraying cover pipe 51 and the storage barrel 4, a plurality of stirring rods 52 are uniformly arranged on the hollow spraying cover pipe 51 in the storage barrel 4, an annular storage pipe 53 is arranged in the hollow spraying cover pipe 51, the side wall of the annular storage pipe 53 is of a cavity structure and is as long as the hollow spraying cover pipe 51, a plurality of fixing rods 54 are uniformly arranged between the annular storage pipe 53 and the hollow spraying cover pipe 51, a plurality of suction pipes 55 are uniformly arranged between the hollow spraying cover pipe 51 and the annular storage pipe 53, the suction pipes 55 penetrate through the hollow spraying cover pipe 51 and are communicated with the annular storage pipe 53, a pressure pump 56 is fixed on the suction pipe 55 between the annular storage pipe 53 and the, the inner side wall of the annular storage pipe 53 is uniformly fixed with a plurality of spraying pipes 57, the pressure pump 56 is started to enable the suction pipe 55 to suck paint from the storage barrel 4, the paint is sucked into the side wall of the annular storage pipe 53, the hollow spraying cover pipe 51 can rotate more smoothly in the storage barrel 4 due to the arrangement of the bearing, the hollow spraying cover pipe 51 is not easy to deviate, so that the stability of the device is improved, the stirring rod 52 is driven to stir the paint in the storage barrel 4 when the hollow spraying cover pipe 51 rotates to prevent the paint from condensing and solidifying in the storage barrel 4, the plurality of fixing rods 54 are arranged to drive the annular storage pipe 53 to rotate when the hollow spraying cover pipe 51 rotates, the plurality of spraying pipes 57 spray the paint in the annular storage pipe 53, the rotary spraying is uniform and not easy to generate pits, the spraying quality is relatively high, the electromagnetic wire 7 is sprayed and formed once, and repeated spraying during manual spraying is avoided, the purpose of high spraying efficiency is achieved.
Referring to fig. 1, the rotary power device 8 includes a motor 81, an output end of the motor 81 is connected with a power shaft through a speed reducer and is connected with a transmission rod 82, one end of the transmission rod 82 far away from the motor 81 is fixedly connected with a second gear 83 engaged with the first gear 6 tooth grooves, the motor 81 is started, and the transmission rod 82 rotates to follow the rotation of the first gear 82
The second gear 83 is driven to rotate, and the second gear 83 and the first gear 6 are continuously meshed to rotate, so that the hollow part is formed
The hollow spray coating shroud 51 rotates within the storage silo 4.
Referring to fig. 1, magnet wire 7 runs through annular storage pipe 53 and controls both ends and is connected with module one 32 and module two 33, a plurality of stirring rods 52 are the outside of annular form evenly distributed in hollow spraying cover pipe 51, it is inboard that spray tube 57 is annular form evenly distributed in annular storage pipe 53, spray tube 57 spouts coating can be to magnet wire 7 coating, a plurality of stirring rods 52 are more even that annular form evenly distributed can make the coating stirring in storage vat 4, it is more smooth and easy to make the spraying effect, spray tube 57 is annular form evenly distributed, can make spray tube 57 spout coating more evenly comprehensive.
The working principle is as follows: when the automatic telescopic rod 31 is started, the first module 32, the second module 33 and the spraying device 5 are at the same horizontal height, the electromagnetic wire 7 penetrates through the annular storage tube 53, the bolt 34 is loosened, the second module 33 is pulled, the electromagnetic wire 7 is placed between the first module 32 and the second module 33, the bolt 34 is tightened again to fix the electromagnetic wire 7, the paint is placed into the storage barrel 4 through the funnel 41, the motor 81 is started, the transmission rod 82 rotates to drive the second gear 83 to rotate, the second gear 83 and the first gear 6 are in continuous meshing operation at the moment, the hollow spraying cover tube 51 rotates in the storage barrel 4, the pressure pump 56 is started again to enable the suction tube 55 to suck the paint into the side wall of the annular storage tube 53, the stirring rod 52 is driven to stir the paint in the storage barrel 4 when the hollow spraying cover tube 51 rotates to prevent the paint from being condensed and solidified in the storage barrel 4, the hollow spraying cover pipe 51 is driven to rotate by the fixing rods 54, the annular storage pipe 53 is driven to rotate, the coating in the annular storage pipe 53 is sprayed out in a rotating mode through the spraying pipes 57, the electromagnetic wire 7 is formed in a one-step spraying mode, spraying is uniform, pockmarks are not prone to being generated through the rotating spraying, and spraying quality is high.
While embodiments of the present invention have been shown and described, it will be obvious to those skilled in the art that the same may be practiced without these specific details
It will be appreciated by those skilled in the art that the above-described embodiments are merely illustrative and not restrictive of the broad invention, but may be embodied in many other forms without departing from the spirit or scope of the invention
Various changes, modifications, substitutions and alterations can be made to the embodiments, the scope of the invention being defined by the appended claims and equivalents thereof.

Claims (6)

1. The utility model provides an effectual electromagnetic wire production of spraying uses spraying device, includes base (1), its characterized in that: a plurality of universal wheels (2) are uniformly and fixedly connected to the bottom end of the base (1), two groups of thread fixing devices (3) are fixedly connected on the top end of the base (1), the two groups of thread fixing devices (3) are positioned on the left side and the right side of the top end of the base (1), a storage barrel (4) is arranged in the middle of the top end of the base (1), a spraying device (5) is sleeved on the storage barrel (4), the spraying device (5) penetrates through the left side and the right side of the storage barrel (4) and extends out of the side wall, a first gear (6) is arranged on the spraying device (5) outside the side wall of the storage barrel (4), an electromagnetic wire (7) is arranged in the spraying device (5), the electromagnetic wire (7) penetrates through the spraying device (5) and is connected with the wire fixing device (3), the bottom end of the first gear (6) is provided with a rotary power device (8), and the rotary power device (8) is fixed at the top end of the base (1) and located between the wire fixing devices (3).
2. The electromagnetic wire production spraying device with good spraying effect according to claim 1, characterized in that: the wire fixing device (3) comprises an automatic telescopic rod (31), the bottom end of the automatic telescopic rod (31) is fixed to the top end of the base (1), a first module (32) with a groove is arranged on the top end of the automatic telescopic rod (31), a second module (33) matched with the first module (32) is arranged on the first module (32), a bolt (34) is arranged on the top end of the second module (33), a threaded through hole (35) matched with the bolt (34) is formed in the top ends of the first module (32) and the second module (33), a connecting rod (36) is fixed to the bottom end of the first module (32), and a sliding groove matched with the connecting rod (36) is formed in the bottom end of the second module (33).
3. The electromagnetic wire production spraying device with good spraying effect according to claim 1, characterized in that: the left side on storage vat (4) top is equipped with funnel (41), the inner wall on storage vat (4) top is seted up with funnel (41) assorted feeding tube way (42).
4. The electromagnetic wire production spraying device with good spraying effect according to claim 3, characterized in that: the spraying device (5) comprises a hollow spraying cover pipe (51), the hollow spraying cover pipe (51) penetrates through the left side and the right side of the storage barrel (4) and extends out of the side wall, the first gear (6) is fixed at the left end and the right end of the hollow spraying cover pipe (51), a bearing is arranged at the joint of the hollow spraying cover pipe (51) and the storage barrel (4), a plurality of stirring rods (52) are uniformly arranged on the hollow spraying cover pipe (51) in the storage barrel (4), an annular storage pipe (53) is arranged in the hollow spraying cover pipe (51), the side wall of the annular storage pipe (53) is of a cavity structure and is as long as the hollow spraying cover pipe (51), a plurality of fixing rods (54) are uniformly arranged between the annular storage pipe (53) and the hollow spraying cover pipe (51), and a plurality of suction pipes (55) are uniformly arranged between the hollow spraying cover pipe (51) and the annular storage pipe (53), the suction pipe (55) penetrates through the hollow spraying cover pipe (51) and is communicated with the annular storage pipe (53), a pressure pump (56) is fixed on the suction pipe (55) between the annular storage pipe (53) and the hollow spraying cover pipe (51), and a plurality of spraying pipes (57) are uniformly fixed on the inner side wall of the annular storage pipe (53).
5. The electromagnetic wire production spraying device with good spraying effect according to claim 1, characterized in that: the rotary power device (8) comprises a motor (81), the output end of the motor (81) is connected with a power shaft through a speed reducer and is connected with a transmission rod (82), and one end, far away from the motor (81), of the transmission rod (82) is fixedly connected with a second gear (83) meshed with a first gear (6) tooth groove.
6. The electromagnetic wire production spraying device with good spraying effect according to claim 4, characterized in that: electromagnetic wire (7) run through annular storage pipe (53) and control both ends and be connected with module one (32) and module two (33), and is a plurality of stirring rod (52) are the outside of annular form evenly distributed in hollow spraying cover pipe (51), spout material pipe (57) and be the inboard of annular form evenly distributed in annular storage pipe (53).
CN202020691924.1U 2020-04-29 2020-04-29 Effectual electromagnetic wire production of spraying uses spraying device Active CN212633162U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020691924.1U CN212633162U (en) 2020-04-29 2020-04-29 Effectual electromagnetic wire production of spraying uses spraying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020691924.1U CN212633162U (en) 2020-04-29 2020-04-29 Effectual electromagnetic wire production of spraying uses spraying device

Publications (1)

Publication Number Publication Date
CN212633162U true CN212633162U (en) 2021-03-02

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115228670A (en) * 2022-07-19 2022-10-25 苏州萧然新材料有限公司 Uniform fiber coating device for preparing flame-retardant stretch yarn and coating method thereof
CN116510965A (en) * 2023-06-29 2023-08-01 潍坊华源电磁线有限公司 Electromagnetic wire insulating coating equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115228670A (en) * 2022-07-19 2022-10-25 苏州萧然新材料有限公司 Uniform fiber coating device for preparing flame-retardant stretch yarn and coating method thereof
CN116510965A (en) * 2023-06-29 2023-08-01 潍坊华源电磁线有限公司 Electromagnetic wire insulating coating equipment

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