CN212622304U

CN212622304U - Automatic marking mechanism

Info

Publication number: CN212622304U
Application number: CN202020743193.0U
Authority: CN
Inventors: 何伟
Original assignee: Sinocare Inc
Current assignee: Sinocare Inc
Priority date: 2020-05-08
Filing date: 2020-05-08
Publication date: 2021-02-26
Anticipated expiration: 2030-05-08

Abstract

The application discloses automatic identification mechanism, this automatic identification mechanism include transmission track mechanism, processing unit, the control unit, XY axle motion and beat a little the mechanism, and each part of this automatic identification mechanism divides the work of worker cooperation to mutually support, can cooperate AOI equipment to realize promoting production efficiency and quality controllability to the automatic sign of NG product component.

Description

Automatic marking mechanism

Technical Field

The application relates to the technical field of computers, in particular to an automatic identification mechanism.

Background

At present, the process of checking enzyme by carbon test strips adopts a method of manually checking enzyme and manually identifying NG product elements. This method is not only very inefficient but also very uncontrollable in terms of quality. Generally, about 2min is needed for manually checking a substrate, and after checking, an oily red pen needs to be manually used for marking, and the marking process has many uncertain factors, such as low efficiency, unfixed position, easy scratching and pollution to other test strips, and frequent pen taking has high working strength for operators.

It can be seen that the current enzyme-checking scheme requires manual labeling of NG product elements, and has the disadvantages of low efficiency and uncontrollable quality.

SUMMERY OF THE UTILITY MODEL

The application aims to provide an automatic identification mechanism, which is used for solving the problems that the existing enzyme detection scheme needs manual marking of NG product elements, the efficiency is low, and the quality is uncontrollable.

For solving above-mentioned technical problem, this application provides an automatic identification mechanism, automatic identification mechanism docks in AOI equipment, automatic identification mechanism includes:

a transmission rail mechanism used for transmitting the target substrate of the AOI equipment to the local through a workbench;

the processing unit is used for acquiring the position coordinates of the NG product components on the target substrate in an AOI equipment coordinate system from the AOI equipment and outputting the position coordinates of the NG product components in a local coordinate system;

the control unit is used for outputting a moving instruction to the XY-axis motion mechanism and outputting a dotting instruction to the dotting mechanism according to the position coordinates of the NG product element in the local coordinate system;

the XY-axis motion mechanism is used for controlling the dotting mechanism to move above the target substrate according to the moving instruction;

and the dotting mechanism is used for marking NG product elements on the target substrate.

Preferably, the dotting mechanism comprises:

a dotting pen for marking NG product elements on the target substrate;

the dotting cylinder is used for driving the dotting pen to move up and down;

and the dotting support plate is used for fixing the dotting cylinder.

Preferably, the dotting pen includes:

rubber buffer, beat a little piece, shell metalwork, stamp head.

Preferably, the dotting mechanism further comprises:

the positioning device is used for calibrating the target substrate; and the current position of the dotting mechanism is detected.

Preferably, the positioning device is:

laser guide device or CCD visual positioning mechanism.

Preferably, the device further comprises a chassis mechanism for fixing the transmission track mechanism.

Preferably, a first lifting cylinder is arranged on the upper surface of the underframe structure, a stop module is arranged on the upper surface of the first lifting cylinder, and the first lifting cylinder is used for controlling the stop module to lift so as to fix the end position of the workbench in the process of conveying the target substrate.

Preferably, a second lifting cylinder is arranged on the upper surface of the underframe structure and used for controlling the workbench to lift.

Preferably, the method further comprises the following steps:

the in-place sensor is used for sending a first lifting command to the first lifting cylinder after detecting that the transmission track mechanism basically conveys the target to a target position through a workbench, and the first lifting cylinder controls the gear stop module to lift according to the first lifting command; and the second lifting cylinder is used for sending a second lifting instruction to the second lifting cylinder after the gear stopping module is detected to be lifted, and the second lifting cylinder controls the workbench to be lifted according to the second lifting instruction.

The application provides an automatic identification mechanism, this automatic identification mechanism dock in AOI equipment, specifically include: a transmission track mechanism used for transmitting the target substrate of the AOI equipment to the local through the workbench; the processing unit is used for acquiring the position coordinates of the NG product components on the target substrate in the AOI equipment coordinate system from the AOI equipment and outputting the position coordinates of the NG product components in the local coordinate system; the control unit is used for outputting a moving instruction to the XY axis motion mechanism and outputting a dotting instruction to the dotting mechanism; the XY-axis motion mechanism is used for controlling the dotting mechanism to move according to the moving instruction; a dotting mechanism for marking NG product elements on a target substrate. Therefore, the automatic identification mechanism can be matched with AOI equipment to realize automatic identification of NG product elements, and production efficiency and quality controllability are improved.

Drawings

For a clearer explanation of the embodiments or technical solutions of the prior art of the present application, the drawings needed for the description of the embodiments or prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic diagram illustrating a connection relationship between an automatic identification device and an AOI device according to the present application;

fig. 2 is a perspective view of the overall design of the automatic identification device provided in the present application;

FIG. 3 is a schematic view of a drive track mechanism of the automatic identification apparatus provided herein;

FIG. 4 is a schematic view of an XY-axis track mechanism of the automatic identification device provided herein;

FIG. 5 is a schematic view of a dotting mechanism position of the automatic identification device provided in the present application;

FIG. 6 is a detailed schematic view of a dotting mechanism of the automatic identification device provided herein;

FIG. 7 is a diagram of a finished product of a dotting and printing pen of the automatic marking device provided by the present application;

FIG. 8 is a drawing of a configuration of a dotting pen of the automatic marking device provided in the present application;

fig. 9 is a schematic view of a chassis mechanism of the automatic identification device provided in the present application.

Detailed Description

The core of this application is to provide an automatic identification mechanism, realizes promoting production efficiency and quality controllability to the automatic identification of NG product component.

In order that those skilled in the art will better understand the disclosure, the following detailed description will be given with reference to the accompanying drawings. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

The following describes an automatic identification mechanism provided by the present application. An automatic identification mechanism (SPC) is located at the rear end of an AOI (automated Optical inspection) device, tracks of the SPC and the AOI device are seamlessly connected, and after the AOI device completes automatic scanning and calculation, the SPC automatically flows into the automatic identification mechanism at the rear end, as shown in fig. 1. In fig. 1, from left to right, there are a pilot stage, an AOI device, and an automatic identification mechanism, respectively. Specifically, the automatic identification mechanism corresponds to the AOI equipment, a double-track mode is also adopted, the left side and the right side can independently run and work without influence on each other, and the automatic identification mechanism is respectively butted with a double-track plate outlet of the AOI equipment.

Fig. 2 shows a perspective view of the overall appearance design of the automatic identification mechanism, which includes:

The processing unit is mainly used for converting the position coordinates of the NG product element in the AOI device coordinate system into the position coordinates in the local coordinate system (automatic identification mechanism coordinate system), and a conversion method of the position coordinates in different coordinate systems is a conventional technical means in the field and is not described herein again. The control unit is mainly used for generating a corresponding control command after determining the position coordinates of the NG product element in the local coordinate system, so that the XY-axis motion mechanism and the dotting mechanism are controlled to be matched with each other to realize the dotting action. Specifically, the control unit generates a corresponding movement instruction according to the position coordinate so as to control the XY axis movement mechanism to move to the position coordinate, and generates a dotting instruction after the movement is completed so as to control the dotting mechanism to perform dotting operation on the NG product element, which is a conventional technical means in the field and is not described herein again.

Wherein, the transmission track mechanism is as shown in fig. 3, and the parts indicated by the reference numerals in fig. 3 are as shown in table 1:

TABLE 1

The XY-axis transport mechanism is shown in fig. 4, and the parts indicated by the reference numerals in fig. 4 are shown in table 2:

TABLE 2

Reference numerals	Details of
		401	1 orbit X motion mechanism
402	1-track Y motion mechanism
		403	2 orbital X motion mechanism
404	2-track Y motion mechanism

The transmission track mechanism and the XY axis motion mechanism are controlled by the control unit. In practical application, the automatic identification mechanism may use a PC as a carrier, and install special software to implement the functions of the processing unit and the control unit, i.e. to control the motion of the transmission rail mechanism and the XY-axis motion mechanism. Specifically, an XY two-axis motion platform is adopted, and a servo motor and a ball screw are adopted to execute motion. Furthermore, a high-performance DSP and a large-scale programmable device can be adopted to realize multi-axis coordination control of a plurality of servo motors, continuous and high-frequency pulse strings can be sent out, pulse counting can be used for position feedback of an encoder, accurate position of a machine is provided, and errors generated in the transmission process are corrected so as to ensure the accuracy of movement. The transmission parts can adopt a Mitsubishi servo motor, a THK high-precision ball screw, a slide rail and an OMRON sensing limiter, so that high-precision transmission control is ensured. As a preferred implementation mode, the anti-static belt and the adjustable track are matched, so that the size difference of different products can be better adapted.

The schematic position of the dotting mechanism is shown in fig. 5 and is located in the rectangular frame shown in fig. 5. The detail schematic diagram of the dotting mechanism is shown in fig. 6, and the parts indicated by the numbers in fig. 6 are shown in table 3:

TABLE 3

The dotting and printing pen is used for marking NG product elements on the target substrate; the dotting cylinder is used for driving the dotting pen to move up and down; and the dotting support plate is used for fixing the dotting cylinder.

The finished drawing of the dot printing pen is shown in fig. 7, the structural drawing of the dot printing pen is shown in fig. 8, and the parts indicated by the reference numerals in fig. 8 are shown in table 4:

TABLE 4

Reference numerals	Details of
		801	Shell metal piece
802	Stamp head
		803	Dotting piece
804	Rubber plug

The dotting mechanism comprises a seal type pen point, and the pen point is a seal type pen point customized according to the characteristics of a product position, the size of a blank area and the like, and can be used for regularly adding fast dryable red ink into the pen point. The nib passes through the retractable cylinder and connects, when receiving the mark command of dotting, through the flexible execution action of dotting repeatedly, realizes the accurate sign to NG product.

In addition, the dotting mechanism can further comprise a positioning device, wherein the positioning device is arranged near the stamp head and is mainly used for realizing startup calibration and determining the current position of the dotting mechanism in the subsequent process. Specifically, the positioning device is used for calibrating the target substrate according to a reference point preset on the target substrate when the mobile phone is started for the first time in class (day); the positioning device is further used for determining the current position of the dotting mechanism in real time and sending the current position to the control unit, so that the control unit can judge whether the XY-axis movement mechanism needs to be controlled to move continuously or not according to the current position of the dotting mechanism, when the current position of the dotting mechanism corresponds to the position coordinates of the NG product element in the local coordinate system, the XY-axis movement mechanism does not need to be controlled to move, and then the dotting mechanism is further controlled to perform marking action.

In practical application, the laser guide device can be selected as the positioning device, and the CCD visual positioning mechanism can also be used as the positioning device, so that the accuracy of the NG product element position identification is further improved.

In addition, the automatic identification mechanism further comprises an underframe mechanism, and the underframe mechanism is located below the transmission track mechanism and used for fixing the transmission track mechanism. The chassis mechanism is shown in fig. 9, and the correspondence between the reference numbers and the parts in fig. 9 is shown in table 5:

TABLE 5

Reference numerals	Details of
		901	Welding of base
902	Front electric box assembly
		903	Industrial control machine
904	Industrial computer mounting
		905	Square tube base assembling and welding
906	Standard foot ring
		907	Support frame
908	Rear lower door panel assembly welding

The upper surface of the chassis mechanism is provided with a first in-place sensor and a first lifting cylinder, and the upper surface of the first lifting cylinder is further provided with a blocking and stopping module.

In practical application, after the first in-place sensor detects that the transmission track mechanism basically conveys the target to the target position through the workbench, a first lifting command is generated and sent to a first lifting cylinder, and then the first lifting cylinder controls the gear stopping module to lift according to the first lifting command.

The stop module is mainly used for ensuring that the position of the substrate to be detected is fixed every time. The stop module is arranged on one side of the underframe mechanism, which is far away from the AOI equipment, namely right in front of the transmission direction of the workbench. The stop module is located below the horizontal plane of the transfer rail when descending and above the horizontal plane of the transfer rail when ascending, so that the target substrate is stopped. In fact, the stop module is formed by connecting a first lifting cylinder with a sheet metal part, and the first lifting cylinder is fixed on the chassis mechanism. The lifting of the gear stopping module is controlled by a first lifting cylinder, and the first lifting cylinder is mainly controlled by signals of a first in-place sensor.

The upper surface of the chassis mechanism is also provided with a second lifting cylinder and a second in-place sensor.

In practical application, after the second in-place sensor detects that the gear stop module rises, a second rising instruction is generated, and the second rising instruction is sent to a second rising cylinder, and the second rising cylinder controls the workbench to rise according to the second rising instruction. The lifting of the working platform is controlled by a second lifting cylinder which is mainly controlled by the signal of a second in-place sensor.

It will be appreciated that the automatic identification mechanism may also include a network transceiver module. The processing unit may obtain a high-definition thumbnail, i.e. a substrate image, from the database of the AOI device by using the network transceiver module, and determine the position coordinates of the NG product component on the target substrate in the AOI device coordinate system according to the high-definition thumbnail.

The operation of the automatic identification mechanism will be described below.

Assuming that 400 test strips are arranged on each substrate, items to be detected and threshold values are set during programming, the AOI equipment detects whether each product component is NG or not according to the setting, and if the threshold values are exceeded, the AOI equipment is NG (unqualified), and the AOI equipment outputs the detection result.

The automatic identification mechanism is used as downstream equipment of the AOI equipment, and the automatic identification mechanism and the AOI equipment communicate with each other through an international general SMEMA protocol. After AOI equipment detects and finishes, automatic identification equipment can send the board signal to AOI equipment under idle state, then the base plate passes through the gyro wheel belt and is conveyed automatic identification equipment by AOI equipment, rises to keep off and stops module and workstation. It is worth mentioning that only when the automatic marking device is idle, the target substrate on one side of the AOI device can flow into the automatic marking mechanism, and if the substrate on one side of the automatic marking mechanism has incomplete marks, even if the front-end AOI device has already been detected, the target substrate can only be in standby, otherwise, the stacking is caused.

Because the automatic identification mechanism is not provided with a vision-free mechanism, the automatic identification mechanism and the AOI equipment share one database entity (Mysql database), a high-definition thumbnail output by the AOI equipment is read in a network communication mode, the position coordinate of the product element under the AOI equipment coordinate system can be determined according to the high-definition thumbnail, and the position coordinate of the product element under the local coordinate system is obtained.

The high-definition thumbnail refers to that the AOI equipment mainly uses the substrate image as a basis when judging whether a product element is NG or not for the collected substrate image. During the operation of the AOI equipment, the AOI equipment can self-name each product component, and a coordinate system is established by using a fixed reference point on the substrate, so that all the product components on the substrate have independent position coordinates. After the base plate is detected by the AOI equipment to finish the output result, the base plate is transmitted to the automatic identification equipment locally, and the stop module is jacked up with the workbench, so that the position to be detected where the base plate stays every time is fixed. And then, calibrating the automatic identification mechanism by using the same reference point, establishing a local coordinate system of the automatic identification mechanism, and determining the corresponding relation between the coordinate system of the AOI equipment and the local coordinate system through software to obtain the position coordinates of all product elements on the substrate under the local coordinate system.

After receiving the detection result of the AOI device through software, the worker at one side of the automatic identification device may further check the detection result, for example, display a local enlarged detail drawing at the PC end, directly confirm whether each product component is an NG product component or confirm an NG type through the PC end, and issue a dotting request to the automatic identification mechanism after confirming that it is an NG product component. Then, the controller generates a moving instruction according to the position coordinates of the product element in the local coordinate system and sends the moving instruction to the XY-axis motion mechanism; meanwhile, the controller generates a dotting instruction and sends the dotting instruction to the dotting mechanism. The dotting mechanism is carried by a gantry type cantilever mechanism driven by double motors to move left and right, and a steel seal type dotting head and a weak current driven laser positioning head are designed at the top end of the dotting mechanism and used for NG identification and positioning.

It is understood that the dotting operation may also be performed directly according to the detection result of the AOI device without manual confirmation.

To sum up, the overall work flow of the automatic identification mechanism is as follows: when the automatic identification equipment is idle, a plate-requiring signal is sent to the AOI equipment, the AOI equipment automatically scans and calculates and outputs a high-definition thumbnail, the automatic identification equipment reads the high-definition thumbnail in a network sharing mode, then, according to the detection result of the AOI equipment, a dotting action is carried out on NG product elements, subsequent procedures are conveniently screened, and the identification is automatically transferred to the next procedure (such as a fitting procedure) through a track after being completed. And then, sending a plate requiring signal to the AOI equipment to realize automatic streamlined operation.

It can be seen that the automatic identification equipment that this application provided has realized replacing artifical manual sign to the automatic sign of NG product component, has realized following technological effect:

production efficiency is improved, the front-end AOI equipment is butted, NG product point positions are automatically read to realize automatic identification, positions do not need to be checked manually one by one, and manual identification is not needed;

quality of guarantee is controlled, and product NG sign position is less, and personnel's manual red pen sign is unstable, thereby easily draw the normal product in next door of polluting, and manual sign elbow and clothing contact other positions of base plate easily and cause secondary damage. The automatic identification equipment accurately marks according to the position coordinates of the NG product elements, is high in operation accuracy, improves the marking accuracy, and avoids interference with other product elements;

the working strength of the staff is reduced, the staff does not need to carefully check under a bright fluorescent lamp for a long time by adopting an automatic identification mechanism, and the fatigue degree of the eyes of the staff is reduced.

The embodiments are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same or similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.

The steps of a method or algorithm described in connection with the embodiments disclosed herein may be embodied directly in hardware, in a software module executed by a processor, or in a combination of the two. A software module may reside in Random Access Memory (RAM), memory, Read Only Memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.

The above detailed descriptions of the solutions provided in the present application, and the specific examples applied herein are set forth to explain the principles and implementations of the present application, and the above descriptions of the examples are only used to help understand the method and its core ideas of the present application; meanwhile, for a person skilled in the art, according to the idea of the present application, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present application.

Claims

1. An automatic identification mechanism, characterized in that automatic identification mechanism docks in AOI equipment, automatic identification mechanism includes:

2. The automatic identification mechanism of claim 1, wherein the dotting mechanism comprises:

a dotting pen for marking NG product elements on the target substrate;

the dotting cylinder is used for driving the dotting pen to move up and down;

and the dotting support plate is used for fixing the dotting cylinder.

3. The automatic identification mechanism of claim 2, wherein the dotting pen comprises:

rubber buffer, beat a little piece, shell metalwork, stamp head.

4. The automatic identification mechanism of claim 2, wherein the dotting mechanism further comprises:

5. The automatic identification mechanism of claim 4, wherein the positioning means is:

laser guide device or CCD visual positioning mechanism.

6. The automatic identification mechanism of claim 1 further comprising a chassis mechanism for securing the drive track mechanism.

7. The automatic identification mechanism as claimed in claim 6, wherein the chassis mechanism is provided with a first lifting cylinder on an upper surface thereof, the first lifting cylinder is provided with a stop module on an upper surface thereof, and the first lifting cylinder is used for controlling the stop module to lift so as to fix an end position of the worktable in the process of transferring the target substrate.

8. The automatic identification mechanism of claim 7, wherein a second lifting cylinder is disposed on the upper surface of the chassis mechanism, and the second lifting cylinder is used for controlling the lifting of the working platform.

9. The automatic identification mechanism of claim 8, further comprising: