CN212616640U - Novel electric control valve structure - Google Patents

Abstract

The utility model discloses a novel electric regulating valve structure, which comprises a shell, a regulating shaft, a rotary driving assembly, a base, a cartridge valve and a limit ejector rod, wherein a first cavity is formed between the regulating shaft and the shell; a third chamber is formed between the limiting ejector rod and the adjusting shaft, a second oil inlet hole is formed in the side wall of the third chamber and is communicated with the first chamber and the third chamber, the lower end of the limiting ejector rod penetrates through the second chamber and is inserted into the cartridge valve, the limiting ejector rod controls the maximum opening of a valve of the cartridge valve, and the limiting ejector rod can be limited to move linearly and cannot rotate due to the matching of the first shape and the second shape. The hydraulic balance of the upper structure and the lower structure of the cartridge valve control cavity is realized through external circulation of the series oil circuit, and the dry grinding damage of part of parts is prevented, so that the aim of reducing the adjusting resistance is fulfilled.

Description

Novel electric control valve structure

Technical Field

The utility model relates to a hydrovalve technical field especially relates to a novel electric control valve structure.

Background

At present, in die casting machine, injection molding machine trade, cartridge valve opening limit adjustment structure includes manual regulation and electrical control, and the primary structure of manual regulation is: the hand wheel is connected with the adjusting ejector rod, the adjusting ejector rod is in threaded connection with the plug-in valve cover, one end of the adjusting ejector rod is inserted into the valve core control cavity, and the hand wheel is manually rotated to drive the adjusting ejector rod to move forward or backward so as to limit the opening degree of the valve core. The manual regulation structure is simple, only a part of the limiting ejector rod is immersed in the hydraulic pressure cavity communicated with the control cavity of the cartridge valve core, and the borne hydraulic pressure is not completely balanced, so that when the hydraulic pressure in the control cavity of the cartridge valve is higher, the ejector rod bears larger axial force which directly acts on a thread pair for transmission, the rotation resistance of the limiting ejector rod is increased, and the thread transmission pair is easy to wear and lock; and the control precision is low, and the cartridge valve can not realize automatic adjustment.

Chinese utility model patent CN103644365B discloses an electrical control valve specifically discloses a spacing adjusting device of cartridge valve aperture, and it mainly includes drive structure and main shaft one end fixed connection, and the main shaft other end passes through screw drive pair to be connected with spacing ejector pin one end, and the spacing ejector pin other end inserts case control chamber. The limiting ejector rod is driven by the driving structure to move back and forth so as to limit the opening degree of the valve core.

Nevertheless this application utility model people is realizing the embodiment of the utility model provides an in-process of technical scheme, discover that above-mentioned prior art exists following technical problem at least:

(1) because the conventional electric regulating valve is provided with the serial oil way on the limiting ejector rod to be communicated with the upper part and the lower part of the cartridge valve control cavity, when the limiting ejector rod revolves to the top, the situation that the oil through port of the serial oil way completely enters the upper main shaft regulating cavity, hydraulic balance of hydraulic oil cannot be realized through the serial oil way on the limiting ejector rod is found, the situation that the limiting ejector rod is not driven by a motor occurs, and finally the motor is stuck and burnt out; in addition, in a place with a small space gap of the structure part, an obvious oil communicating channel is not arranged, oil is not communicated smoothly from top to bottom, all parts cannot be immersed by hydraulic oil, part of the parts are damaged by dry grinding, resistance is increased, and the phenomenon of motor blocking occurs.

(2) Because the conventional limiting ejector rod is provided with the serial oil way, when the valve core impacts the limiting ejector rod, the impact is large, and the limiting ejector rod is easy to break from the oil through hole; in practical application, the fracture condition is very serious.

(3) The rotation stopping device between the limiting ejector rod and the shell is a rotation stopping pin, the structure is easy to deform, the gap between the structure and the shell is large, once the rotation stopping pin deforms, resistance becomes large, the motor is easy to block, and in practical application, the phenomenon of deformation and blocking is very serious. And because the clearance between the rotation stopping pin and the shell is larger, the rotation stopping pin is easy to deform, and the control precision of the opening degree of the valve core is very low.

(4) The mounting bracket of the driving mechanism is not subjected to damping treatment, so that the machine vibrates greatly in practical use, and the driving mechanism is very easy to damage.

(5) The driving structure is directly connected with the main shaft in a hard mode and cannot play a role in buffering and damping, when the machine vibrates and the valve core hits the limiting ejector rod, the vibration can be transmitted to the driving structure, and when the mechanical structure is not concentric, the driving structure is connected with the main shaft in a hard mode and cannot effectively compensate relative displacement of the two shafts, so that the motor is suppressed.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel electrical control valve structure to offer the collusion oil circuit among the solution prior art on spacing ejector pin, when spacing ejector pin circles round to the summit, and appear hydraulic oil can't realize hydraulic balance's technical problem through the collusion oil circuit on the spacing ejector pin.

In order to achieve the above object, the technical scheme of the utility model provides a novel electrical control valve structure, include:

a housing;

the adjusting shaft is rotatably connected in the shell, and a first cavity is formed between the adjusting shaft and the shell;

the rotary driving assembly is arranged on the shell and is used for driving the adjusting shaft to rotate;

the base is arranged at the bottom of the shell, a second cavity is formed in the base, a first oil inlet hole is formed in the side wall of the second cavity, a communicated oil way is formed in the shell and is used for communicating the first cavity with the second cavity;

the cartridge valve is arranged at the bottom of the base; and

the upper end of the limiting ejector rod is in threaded connection with the adjusting shaft, a third chamber is formed between the limiting ejector rod and the adjusting shaft, a second oil inlet hole is formed in the side wall of the third chamber and is used for communicating the first chamber and the third chamber, the lower end of the limiting ejector rod penetrates through the second chamber and is inserted into the cartridge valve, the limiting ejector rod is used for controlling the maximum opening degree of a valve of the cartridge valve, the cross section of the limiting ejector rod is in a first shape, the cross section of the second chamber is in a second shape, and the second shape and the first shape are matched to limit that the limiting ejector rod can only move linearly and cannot rotate.

Optionally, the rotary drive assembly comprises:

the shock absorption bracket is arranged at the top of the shell;

the motor is arranged on the damping support; and

and the shaft coupling is used for connecting the rotating shaft of the motor with the adjusting shaft.

Optionally, the motor is a servo motor with an absolute value encoder.

Optionally, the coupling is a polygonal rubber coupling.

Alternatively, an outer circumferential surface of an upper end of the adjusting shaft and an inner circumferential surface of the housing are connected by a first bearing, and an outer circumferential surface of a lower end of the adjusting shaft and an inner circumferential surface of the housing are connected by a second bearing.

Optionally, an outer circumferential surface of the adjusting shaft is provided with a flange, an inner circumferential surface of the housing is provided with a step, and a flat bearing is disposed between the flange and the step.

Optionally, the adjusting shaft is a hollow shaft, an internal thread is arranged on the inner circumferential surface of the hollow shaft, an external thread of a reinforced structure is arranged on the outer circumferential surface of the upper end of the limit post rod, the external thread is naturally transited to the upper end surface of the limit post rod from the lower end of the external thread, and the upper end of the limit post rod is in threaded connection with the adjusting shaft by being screwed into the adjusting shaft.

Optionally, the top of the limiting ejector rod is provided with a cross groove.

Optionally, the first shape is selected from one of rectangle, waist shape, semi-waist shape, ellipse, semi-ellipse, waist arc shape, semi-waist arc shape, olive shape and semi-olive shape, the second shape is selected from one of rectangle, waist shape, semi-waist shape, ellipse, semi-ellipse, waist arc shape, semi-waist arc shape, olive shape and semi-olive shape, and the second shape and the first shape cooperate to limit the stopper rod to move only in a straight line and not rotate.

Optionally, the cartridge valve comprises:

the valve sleeve is arranged at the bottom of the base, an oil inlet is formed in the bottom of the valve sleeve, and oil outlets are formed in two side faces of the valve sleeve respectively;

the valve core is arranged in the valve sleeve and used for controlling the connection or disconnection of the oil inlet and the oil outlet; and

the elastic piece is sleeved at the lower end of the limiting ejector rod, the lower end of the elastic piece is abutted to the valve core, and the upper end of the elastic piece is abutted to the bottom surface of the base.

To sum up, the application the utility model discloses technical scheme of electrical control valve structure has following beneficial effect at least: the electric regulating valve structure has the advantages that the serial oil path is formed in the inner wall of the side of the shell, the serial oil path is communicated with the first cavity and the second cavity, the second oil inlet hole is formed in the side wall of the third cavity, the second oil inlet hole is communicated with the first cavity and the third cavity, so that the oil is smoothly communicated from top to bottom in the whole cartridge valve control cavity, the hydraulic balance of the upper structure and the lower structure of the cartridge valve control cavity is realized through the external circulation of the serial oil path, all-round dead angles are avoided, the internal parts such as the limiting ejector rod, the regulating shaft, the bearing and the like are immersed in hydraulic oil in the cartridge valve control cavity, the dry grinding damage of partial parts is prevented, the aims of automatically achieving the hydraulic balance and reducing the regulating resistance are fulfilled, the technical problem that the serial oil path is formed on the limiting ejector rod in the prior art is solved, when the limiting ejector rod rotates to, the situation that the motor is stuck and burned out due to the fact that the motor drives the limiting ejector rod to be fixed due to unbalanced hydraulic pressure is prevented.

In order to make the present invention and other objects, features, functions and advantages thereof clearer and more comprehensible, preferred embodiments accompanied with figures are described in detail below.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a novel electric control valve structure provided by the embodiment of the present invention;

fig. 2 is a schematic cross-sectional view of section a-a in fig. 2 according to an embodiment of the present invention;

description of reference numerals: 10-electric regulating valve structure, 100-rotary driving component, 110-shock absorption support, 120-motor, 130-coupler, 200-shell, 210-series oil circuit, 220-first chamber, 300-regulating shaft, 310-third chamber, 320-second oil inlet, 330-flange, 400-base, 410-second chamber, 420-first oil inlet, 500-cartridge valve, 510-valve sleeve, 511-oil inlet, 512-oil outlet, 520-valve core, 530-elastic component, 600-limit ejector rod, 610-cross groove, 700-gland, 800-first bearing, 900-second bearing and 1000-plane bearing.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the present invention, for the sake of clearer description, the following explanation is made: the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, are defined with reference to the orientation or positional relationship shown in the drawings, which are used for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the invention.

It is also noted that, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," "disposed," and the like are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Furthermore, the terms "first," "second," and "third" are used merely for purposes of clarity or simplicity of description, and are not to be construed as indicating or implying a relative importance or quantity.

Referring to fig. 1 to fig. 2, the present embodiment provides a novel electrical control valve structure 10, which includes a housing 200, an adjusting shaft 300, a rotary driving assembly 100, a base 400, a cartridge valve 500, and a limiting push rod 600, wherein the adjusting shaft 300 is rotatably connected in the housing 200, and a first chamber 220 is formed between the adjusting shaft 300 and the housing 200; the rotary driving assembly 100 is disposed on the housing 200, and the rotary driving assembly 100 is used for driving the adjusting shaft 300 to rotate; the base 400 is arranged at the bottom of the shell 200 and is sleeved at the joint of the base 400 and the shell 200 through the gland 700, the base 400 is internally provided with a second chamber 410, the side wall of the second chamber 410 is provided with a first oil inlet 420, the shell 200 is internally provided with a communication oil path 210, and the communication oil path 210 is used for communicating the first chamber 220 and the second chamber 410; the cartridge 500 is disposed at the bottom of the base 400; the upper end of the limiting ejector rod 600 is in threaded connection with the adjusting shaft 300, a third chamber 310 is formed between the limiting ejector rod 600 and the adjusting shaft 300, a second oil inlet 320 is formed in the side wall of the third chamber 310, the second oil inlet 320 is used for communicating the first chamber 220 with the third chamber 310, the lower end of the limiting ejector rod 600 penetrates through the second chamber 410 and is inserted into the valve core 520 of the cartridge valve 500, and the limiting ejector rod 600 is used for controlling the maximum opening of the valve of the cartridge valve 500; the cross section of the limiting ejector rod 600 is in a first shape, the cross section of the second cavity 410 is in a second shape, the second shape and the first shape are matched to limit that the limiting ejector rod 600 can only do linear movement and cannot rotate, compared with the prior art, the purpose of rotation stopping, guiding and translation of the limiting ejector rod 600 can be achieved through the self-shaped structure of the limiting ejector rod 600 in the embodiment, the cost of a rotation stopping pin is saved, and the strength of the limiting ejector rod 600 is increased.

Wherein, the electric control valve structure 10 is provided with the serial oil path 210 on the inner side wall of the housing 200, the serial oil path 210 communicates the first chamber 220 and the second chamber 410, the side wall of the third chamber 310 is provided with the second oil inlet 320, the second oil inlet 320 communicates the first chamber 220 and the third chamber 310, so that the oil in the control chamber of the whole cartridge valve 500 is smoothly communicated from top to bottom, the hydraulic balance of the upper and lower structures of the control chamber of the cartridge valve 500 is realized through the external circulation of the serial oil path 210, and all-round no dead angle ensures that the internal parts such as the limiting mandril 600, the adjusting shaft 300 and the bearing are immersed in the hydraulic oil in the control chamber of the cartridge valve 500, thereby preventing the dry grinding damage of partial parts, automatically achieving the purposes of hydraulic balance and reducing the adjusting resistance, avoiding the serial oil path 210 on the limiting mandril 600 in the prior art, and when the limiting mandril 600 circles round to the top, the technical problem that the hydraulic oil cannot realize the hydraulic balance from top to bottom through the serial, the situation that motor 120 blocks and burns out due to the fact that motor 120 is not driven by unbalanced hydraulic pressure force is prevented from occurring, and compared with the prior art, the electric adjusting valve structure 10 of the embodiment does not need to arrange the series oil way 210 in the limiting ejector rod 600, so that the strength of the limiting ejector rod 600 is guaranteed, the problem that the limiting ejector rod 600 is easy to break when the valve core 520 impacts with a large impact force is solved, and the electric adjusting valve is safer and more reliable to use.

It should be noted that, in the process of implementing the technical solution in the prior art, the present invention finds that the existing electric control valve structure 10 has a very important problem, that is, the motor 120 is frequently jammed and cannot drive the adjusting shaft 300 to rotate, even the motor 120 is jammed and burned out, and so far, it is still unclear by those skilled in the art what causes the motor 120 to be jammed and burned out, the present invention finds that, through many experiments and intensive studies, the existing electric control valve structure 10 finds that the oil passage is provided on the limit ejector rod 600 to communicate the upper part and the lower part of the control cavity of the cartridge valve 500, and when the limit ejector rod 600 is rotated to the top, it finds that the oil passage of the oil passage completely enters the adjusting cavity of the adjusting shaft 300, and the hydraulic oil cannot flow into the oil passage and the adjusting shaft 300 through the oil passage of the oil passage, so that the hydraulic balance cannot be realized, the situation that the motor drives the limiting ejector rod 600 to be fixed finally appears, the situation is the root cause of burning out of the motor 120 due to clamping, and in addition, the space gap of the structural part is very small, no obvious oil way exists, so that oil is not smooth to flow up and down, all parts cannot be immersed by hydraulic oil, part of the parts are damaged due to dry grinding, resistance is increased, and the phenomenon that the motor 120 is clamped can also appear.

In one embodiment, the rotary drive assembly 100 includes a shock-absorbing bracket 110, a motor 120 and a coupling 130, wherein the shock-absorbing bracket 110 is disposed on the top of the housing 200, and the motor 120 is disposed on the shock-absorbing bracket 110; the shaft coupling 130 connects the rotating shaft of the motor 120 with the adjusting shaft 300, the motor 120 drives the adjusting shaft 300 to rotate through the shaft coupling 130, and the adjusting shaft 300 and the limiting push rod 600 are connected in a threaded transmission pair manner, and the limiting push rod 600 is guided by rotation stopping, so that the limiting push rod 600 can only do vertical linear movement along the axial direction of the limiting push rod, the maximum stroke of the valve core 520 in the valve sleeve 510 is controlled, and the maximum opening degree of the valve of the cartridge valve 500 is controlled. This shock attenuation support 110 adopts the shock attenuation alloy support, shock attenuation support 110 passes through the fastener and installs at the top of casing 200, when case 520 receives the effect of hydraulic pressure and upwards strikes the lower extreme of spacing ejector pin 600, shock attenuation support 110 absorbs and loops through spacing ejector pin 600, the vibrations that the regulating spindle 300 transmitted and comes, avoided this vibrations to transmit to the motor and lead to motor 120 to damage, this shock attenuation support 110 plays absorbing effect, prevent that motor 120 from being damaged, and the life of extension motor 120.

Specifically, the motor 120 adopts the servo motor 120 with the absolute value encoder, and the servo motor 120 with the absolute value encoder has the advantages of good control precision, good overload performance, capability of realizing closed-loop control, capability of frequently rotating forwards and backwards, long service life, capability of remembering the current working position under the condition of power failure, and no need of resetting the zero position again.

Further, the coupler 130 is a polygonal rubber coupler 130, the polygonal rubber coupler 130 is an elastic member made of rubber material and having a circular cross section with 6 or 8 corners, the polygonal rubber coupling 130 can prevent the resonance of the transmission shaft system and compensate the relative offset of the two shaft lines, namely the polygonal rubber coupling 130 can effectively compensate the relative displacement of the rotating shaft of the motor 120 and the adjusting shaft 300, solve the non-concentricity problem of the part of the structure caused by processing and assembling errors and further play a role in buffering and damping.

In one embodiment, the outer circumferential surface of the upper end of the adjustment shaft 300 is coupled with the inner circumferential surface of the housing 200 by a first bearing 800, and, an outer circumferential surface of a lower end of the adjusting shaft 300 is connected with an inner circumferential surface of the housing 200 through the second bearing 900, the adjusting shaft 300 is rotatably connected with the housing 200 through the first bearing 800 and the second bearing 900, because the series oil passage 210 communicates the first chamber 220 and the second chamber 410, the oil can be smoothly communicated up and down in the control cavity of the cartridge valve 500, the hydraulic balance of the upper and lower structures of the control cavity of the cartridge valve 500 is realized through an external circulation series oil passage, thereby ensuring that the first bearing 800 and the second bearing 900 can be immersed in the hydraulic oil in the third chamber 310, preventing the first bearing 800 and the second bearing 900 from being damaged by dry grinding, therefore, the purpose of reducing the adjusting resistance is realized, the motor 120 is prevented from being stuck and burned out, and the use safety factor is high.

Specifically, the outer circumferential surface of the adjusting shaft 300 is provided with a flange 330, the inner circumferential surface of the housing 200 is provided with a step, a flat bearing 1000 is arranged between the flange 330 and the step, two sides of the flat bearing 1000 are axially positioned through the flange 330 and the step, the flat bearing 1000 is mainly used for bearing an axial load, and the problem that the adjusting shaft 300 is axially deviated due to an axial force generated by the valve core 520 impacting the limiting push rod 600 to influence the control precision of the cartridge valve 500 is solved, and the flat bearing 1000 can prevent the screw threads engaged between the limiting push rod 600 and the adjusting shaft 300 from being seriously worn and stuck due to an overlarge axial force, so that the motor 120 is driven to not move the adjusting shaft 300 to rotate and be stuck and burnt.

In one embodiment, the adjusting shaft 300 is a hollow shaft, an internal thread is arranged on the inner circumferential surface of the hollow shaft, an external thread with a reinforced structure is arranged on the outer circumferential surface of the upper end of the limit post rod 600, the external thread is naturally transited to the upper end surface of the limit post rod 600 from the lower end of the external thread, the upper end of the limit post rod 600 is screwed into the adjusting shaft 300 and is in threaded connection with the adjusting shaft 300, the outer circumferential surface of the limit post rod 600 is naturally transited from the lower end of the external thread to the upper end surface of the limit post rod 600, so that the strength of the limit post rod 600 is increased, the limit post rod 600 is not easy to break, and the limit post rod 600 is effectively.

Specifically, cross recess 610 has been seted up at the top of spacing ejector pin 600, and compared with the prior art, when the spacing ejector pin 600 of this embodiment moved down to the end, the short-lived problem of oil circuit can appear, and cross recess 610 has guaranteed that the contact end face has oil, has avoided the meshing screw thread dry grinding rotation jam between regulating spindle 300 and the spacing ejector pin 600, and the oil that is detained through cross recess 610 is enough to make motor 120 can easily start when revolving round, and the dead condition of card can not appear.

Referring to fig. 2, in one embodiment, the first shape is selected from one of a rectangle, a waist shape, a half waist shape, an ellipse, a half ellipse, a waist arc shape, a half waist arc shape, an olive shape, and a half olive shape, and the second shape is selected from one of a rectangle, a waist shape, a half waist shape, an ellipse, a half ellipse, a waist arc shape, a half waist arc shape, an olive shape, and a half olive shape, it can be understood that the embodiment of the present invention does not limit the specific shape structure of the first shape and the second shape, as long as the first shape and the second shape cooperate to limit the limiting ejector 600 to move only in a straight line and not rotate, and, without creative work, within the scope of the present invention, it should be noted that, in order to enable hydraulic oil to flow freely and flow freely in the second chamber 410, without obstruction, the cooperating size and shape structure of the first shape and the second shape are selected, the size of second shape is slightly bigger than the size of first shape to reserve out the hydraulic oil flow mouth, and can not influence the second shape again and play the effect of spline direction to spacing ejector pin 600, motor 120 drives regulating spindle 300 and rotates, because the flat side structural feature of spacing ejector pin 600 cross section, under the effect of the spline direction of second shape, spacing ejector pin 600 is restricted to rotate to the second shape, and make spacing ejector pin 600 can only reciprocate along spacing ejector pin 600 self axial through in second cavity 410, thereby realize that the rotary motion of regulating spindle 300 switches into the linear translation motion of spacing ejector pin 600. In the prior art, the rotation stopping guide piece between the limit ejector rod 600 and the base 400 adopts the rotation stopping pin, the rotation stopping pin is easy to deform, the gap between the rotation stopping pin and the guide groove is large, once the rotation stopping pin deforms, the resistance is large, the motor is easy to block, in practical application, the phenomenon of deformation and blocking is very serious, and the rotation stopping pin is easy to deform due to the fact that the gap between the rotation stopping pin and the guide groove is large, the control precision of the opening degree of the valve core 520 is very low, the purpose of rotation stopping, guiding and translation of the limit ejector rod 600 can be achieved through the self shape structure of the limit ejector rod 600, the cost of the rotation stopping pin is saved, the strength of the limit ejector rod 600 is increased, the phenomenon of deformation and blocking basically cannot occur, and the control precision and the service life of the electric regulating valve structure 10 can be effectively improved.

In one embodiment, the cartridge valve 500 includes a valve sleeve 510, a valve core 520 and an elastic member 530, wherein the valve sleeve 510 is disposed at the bottom of the base 400, an oil inlet 511 is disposed at the bottom of the valve sleeve 510, and two side surfaces of the valve sleeve 510 are respectively provided with oil outlets 512; the valve core 520 is arranged in the valve sleeve 510, and the valve core 520 is used for controlling the connection or disconnection of the oil inlet 511 and the oil outlet 512; the elastic part 530 is sleeved at the lower end of the limit ejector rod 600, the lower end of the elastic part 530 is abutted to the valve core 520, the upper end of the elastic part 530 is abutted to the bottom surface of the base 400, when the oil pressure in the control cavity of the cartridge valve 500 is smaller than the external oil pressure, the valve core 520 compresses the elastic part 530 to move upwards in the valve sleeve 510 under the pushing action of the oil pressure difference, the oil inlet is gradually communicated with the oil outlet, the opening degree of the communication between the oil inlet 511 and the oil outlet 512 is the largest until the valve core moves upwards to abut against the lower end of the limit ejector rod, the maximum opening degree of the cartridge valve 500 can be controlled by regulating the up-down moving distance of the limit ejector rod 600, and the oil inlet amount is further; when the oil pressure in the control chamber of the cartridge valve 500 is greater than or equal to the external oil pressure, the valve core 520 moves downward in the valve housing 510 to the bottommost portion under the elastic force of the elastic member 530, and blocks the oil inlet 511 and the oil outlet 512.

Further, in order to prevent leakage of hydraulic oil in the control chamber of the cartridge valve 500, sealing rings are provided between the upper end of the adjustment shaft 300 and the housing 200, between the housing 200 and the base 400, and between the base 400 and the valve housing 510.

The specific working process of the electric control valve structure 10 of the present embodiment is as follows:

(1) firstly, the motor 120 of the rotation driving assembly 100 drives the adjusting shaft 300 to rotate through the coupler 130, the limiting ejector rod 600 is in threaded connection with the adjusting shaft 300, and the rotation motion of the adjusting shaft 300 is converted into the axial translation motion of the limiting ejector rod 600 under the axial translation guiding action of the first shape and the second shape which are matched;

(2) the axial displacement of the limit ejector rod 600 is controlled, so that the maximum distance of upward movement of the valve core 520 in the valve sleeve 510 is controlled, the maximum opening degree of communication between the oil inlet 511 and the oil outlet 512 of the cartridge valve 500 is controlled, and the axial displacement of the limit ejector rod 600 is indirectly controlled by accurately regulating and controlling the rotation angle of the adjusting shaft 300 by the motor 120;

(3) the hydraulic oil flows into the first chamber 220 through the first oil inlet 420, and then the hydraulic oil in the first chamber 220 flows into the second chamber 410 through the serial oil path 210;

(4) subsequently, the hydraulic oil in the second chamber 410 flows into the third chamber 310 through the second oil inlet hole 320;

(5) the oil through channel 210 enables the oil through channel 500 to be smooth, the hydraulic balance of the upper structure and the lower structure of the control cavity of the cartridge valve 500 is achieved through the external circulation of the oil through channel 210, the limit ejector rod 600, the adjusting shaft 300, the bearing and other internal parts are immersed in the hydraulic oil of the control cavity of the cartridge valve 500 without dead angles in all directions, the damage of dry grinding of part of parts is prevented, and therefore the purposes of hydraulic balance and resistance adjustment are achieved automatically.

The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.

Claims (10)

1. A novel electrical control valve structure, comprising:

a housing;

the adjusting shaft is rotatably connected in the shell, and a first cavity is formed between the adjusting shaft and the shell;

the rotary driving assembly is arranged on the shell and is used for driving the adjusting shaft to rotate;

the base is arranged at the bottom of the shell, a second cavity is formed in the base, a first oil inlet hole is formed in the side wall of the second cavity, a communicated oil way is formed in the shell and is used for communicating the first cavity with the second cavity;

the cartridge valve is arranged at the bottom of the base; and

the upper end of the limiting ejector rod is in threaded connection with the adjusting shaft, a third chamber is formed between the limiting ejector rod and the adjusting shaft, a second oil inlet hole is formed in the side wall of the third chamber and is used for communicating the first chamber and the third chamber, the lower end of the limiting ejector rod penetrates through the second chamber and is inserted into the cartridge valve, the limiting ejector rod is used for controlling the maximum opening degree of a valve of the cartridge valve, the cross section of the limiting ejector rod is in a first shape, the cross section of the second chamber is in a second shape, and the second shape and the first shape are matched to limit that the limiting ejector rod can only move linearly and cannot rotate.

2. The new electrical regulator valve structure of claim 1, wherein said rotary drive assembly comprises:

the shock absorption bracket is arranged at the top of the shell;

the motor is arranged on the damping support; and

and the shaft coupling is used for connecting the rotating shaft of the motor with the adjusting shaft.

3. The new electric control valve structure as claimed in claim 2, wherein the motor is a servo motor with absolute value encoder.

4. The novel electric control valve structure as claimed in claim 2, wherein the coupling is a polygonal rubber coupling.

5. The novel electric control valve structure as set forth in claim 1, wherein the outer circumferential surface of the upper end of the regulating shaft is connected with the inner circumferential surface of the housing through a first bearing, and the outer circumferential surface of the lower end of the regulating shaft is connected with the inner circumferential surface of the housing through a second bearing.

6. The novel electric control valve structure as claimed in claim 5, wherein the outer circumferential surface of the regulating shaft is provided with a flange, the inner circumferential surface of the housing is provided with a step, and a flat bearing is provided between the flange and the step.

7. The novel electric control valve structure according to claim 1, characterized in that the adjusting shaft is a hollow shaft, the inner circumferential surface of the hollow shaft is provided with an internal thread, the outer circumferential surface of the upper end of the limit post rod is provided with an external thread of a reinforced structure, the transition from the lower end of the external thread to the upper end surface of the limit post rod is natural, and the upper end of the limit post rod is screwed into the adjusting shaft to be connected with the adjusting shaft.

8. The novel electric control valve structure as claimed in claim 7, wherein the top of the limit post rod is provided with a cross-shaped groove.

9. The novel electric control valve structure as claimed in claim 1, wherein the first shape is one selected from a group consisting of rectangular, kidney-shaped, semi-kidney-shaped, oval, semi-oval, kidney-arc, semi-kidney-arc, olive-shaped and semi-olive-shaped, and the second shape is one selected from a group consisting of rectangular, kidney-shaped, semi-kidney-shaped, oval, semi-oval, kidney-arc, semi-kidney-arc, olive-shaped and semi-olive-shaped.

10. The novel electrical control valve structure as claimed in any one of claims 1 to 9, wherein the cartridge valve comprises:

the valve sleeve is arranged at the bottom of the base, an oil inlet is formed in the bottom of the valve sleeve, and oil outlets are formed in two side faces of the valve sleeve respectively;

the valve core is arranged in the valve sleeve and used for controlling the connection or disconnection of the oil inlet and the oil outlet; and

the elastic piece is sleeved at the lower end of the limiting ejector rod, the lower end of the elastic piece is abutted to the valve core, and the upper end of the elastic piece is abutted to the bottom surface of the base.

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