CN212611428U

CN212611428U - Setting device of blending elastic knitted fabric

Info

Publication number: CN212611428U
Application number: CN202020924176.7U
Authority: CN
Inventors: 严振伟
Original assignee: Wuxi Xingdu Garment Co ltd
Current assignee: Wuxi Xingdu Garment Co ltd
Priority date: 2020-05-27
Filing date: 2020-05-27
Publication date: 2021-02-26
Anticipated expiration: 2030-05-27

Abstract

The utility model discloses a setting device of blending elasticity knitted fabric, concretely relates to knitted fabric field, including the typical apparatus chamber, the internally mounted in typical apparatus chamber has an air-blower and a heat setting section of thick bamboo, and the inboard of a heat setting section of thick bamboo has been seted up the cylindric and has been decided the die cavity, and the guide roller is installed in the inboard rotation in typical apparatus chamber, and the inside rotation in typical apparatus chamber is installed and is come in and go out the material guide roller, and the bottom surface of typical apparatus intracavity wall is installed the telescopic link and is atomized and spout wet mechanism, and the inboard fixed mounting of a heat setting section of thick bamboo has the electrical heating. The utility model discloses an in setting up cylindric heat setting cavity, utilize a heat setting section of thick bamboo to restrict undetermined type cloth in design intracavity portion, make and get into the inside cloth of a heat setting section of thick bamboo and carry out the even heating design, the humidification is preheated to the cloth that gets into in the heat flow accessible air-blower effect gets into the confined modular system intracavity, realizes thermal reuse, improves energy utilization and rates, the energy saving cost.

Description

Setting device of blending elastic knitted fabric

Technical Field

The utility model relates to a knitted fabric technical field, more specifically say, the utility model specifically is a setting device of blending elasticity knitted fabric.

Background

In textile production, in order to prevent wrinkles generated in the bleaching and dyeing process of knitted fabrics and enable the knitted fabrics to be smooth and clean, a process of expanding and setting treatment is carried out on the knitted fabrics before dyeing, at present, a blank is firstly expanded and then sent into an expanding and setting machine, the expanding and setting machine can solve the problem of fine wrinkles of certain cloth surfaces to a certain extent, and the setting of the knitted fabrics means that stress and strain accumulated in the knitted fabric textiles are eliminated through certain physical or chemical treatment, so that the knitted fabrics can obtain a certain required form in state, size or structure and achieve certain stability.

However, most of the traditional open-width setting machines adopt a heat setting mode to heat and set the fabric, so that the thermal stability of the size of the knitted fabric is improved, the shrinkage rate is reduced, but because the elastic knitted fabric has various varieties and complex weaving methods, one setting machine is difficult to apply to all the elastic knitted fabrics, the stability of the product quality is poor, the production cycle is long, the setting equipment uniformly heats the fabric and increases the heat setting aging, the heating area needs to be heated, the energy consumption is high, the qualitative process is exposed to the outside, the steam airflow is easy to cause airflow disturbance due to the transmission of the fabric, the steam cannot directly contact with the fabric to be wetted, and certain defects exist.

Therefore, a setting device for blending elastic knitted fabrics is needed.

SUMMERY OF THE UTILITY MODEL

In order to overcome prior art's above-mentioned defect, the embodiment of the utility model provides a setting device of blending elasticity knitted fabric, through setting up cylindric heat setting die cavity indoor, utilize a heat setting section of thick bamboo to restrict undetermined type cloth in the setting die cavity inside, make the inside cloth of getting into a heat setting section of thick bamboo carry out the even heating design, and regard as humidification mechanism with ultrasonic atomization board, and be the toper and arrange in the tip of a heat setting section of thick bamboo, the motion that can follow the surface fabric gets into a heat setting section of thick bamboo, in order to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a setting device for blended elastic knitted fabric comprises a setting equipment cavity, wherein a feeding port and a discharging port are respectively formed in two sides of the setting equipment cavity, an air blower and a heat setting cylinder are fixedly mounted inside the setting equipment cavity, a cylindrical setting cavity is formed in the inner side of the heat setting cylinder, a fabric introducing port is formed in the bottom end of the cylindrical setting cavity, a plurality of material guide rollers positioned inside the cylindrical setting cavity are rotatably mounted on the inner side of the setting equipment cavity, a material inlet and outlet guide roller is rotatably mounted inside the setting equipment cavity, a telescopic rod is fixedly mounted on the bottom surface of the inner wall of the setting equipment cavity, an atomization and moisture spraying mechanism is fixedly mounted at the top end of the telescopic rod, the input end and the output end of the air blower are respectively communicated with the inside of the cylindrical setting cavity and the inside of the setting equipment cavity, and the input end of the atomization and moisture spraying mechanism, and an electric heating plate is fixedly arranged on the inner side of the heat setting cylinder.

In a preferred embodiment, the cylindrical fixed cavity is of a cylindrical structure, and the guide rollers are uniformly distributed on the inner side of the cylindrical fixed cavity.

In a preferred embodiment, the number of the material inlet and outlet guide rollers is two, the two material inlet and outlet guide rollers are respectively arranged at two sides of the fabric inlet, the material outlet guide rollers are positioned at the same horizontal plane with the material inlet and the material outlet, and the end opening of the fabric inlet is in a circular arc blunt structure.

In a preferred embodiment, a temperature and humidity sensor is arranged inside the heat setting cylinder, an output end of the temperature and humidity sensor is electrically connected with a controller, and an output end of the controller is electrically connected with the electric heating plate and an input end of the atomization and moisture spraying mechanism.

In a preferred embodiment, the atomizing and wetting mechanism comprises an ultrasonic atomizing plate and a conical mounting frame, the atomizing and wetting mechanism is located on the inner side of the fabric introducing port, the ultrasonic atomizing plate is located on two sides of the conical mounting frame respectively, and a plurality of atomizing spray holes are formed in the surface of the ultrasonic atomizing plate and are distributed uniformly.

In a preferred embodiment, the electric heating plate is in a circular arc structure, the electric heating plate is embedded in the inner wall of the heat setting cylinder, and the surface of the electric heating plate is provided with a high-temperature-resistant waterproof structure.

In a preferred embodiment, the atomization water supply mechanism comprises a water storage tank, a preheating mechanism and a water pump, the preheating mechanism is located inside the water storage tank, an input end and an output end of the water pump are respectively communicated with an inner cavity of the water storage tank and an input end of the atomization spraying mechanism, and the preheating mechanism is of an electric heating rod structure.

The utility model discloses a technological effect and advantage:

1. the utility model discloses a set up the cylindric heat setting cavity in, utilize the heat setting section of thick bamboo to restrict pending type cloth inside the setting cavity, make the cloth that gets into the inside of heat setting section of thick bamboo carry out even heating setting, the heat current can get into the confined setting equipment intracavity through the air-blower effect and preheat the humidification to the cloth that gets into, realize thermal reuse, improve energy utilization and rate, energy cost is saved;

2. the utility model discloses a set up ultrasonic atomization mode, utilize ultrasonic atomization board as humidification mechanism to be the toper and arrange in the tip of a heat setting section of thick bamboo, can follow the motion entering heat setting section of thick bamboo of surface fabric, and the atomizing granule is more fine and close under the effect of heating, evenly drenches the cloth, improves the design effect.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is the schematic structural diagram of the atomizing and wet-spraying mechanism and the atomizing and water-supplying mechanism of the present invention.

Fig. 3 is a schematic structural view of the heat setting cylinder of the present invention.

Fig. 4 is a schematic structural diagram of a position a in fig. 3 according to the present invention.

Fig. 5 is a schematic structural view of the atomizing and wetting mechanism of the present invention.

The reference signs are: 1. a sizing device cavity; 11. a feeding port; 12. a discharge port; 2. a blower; 3. a heat setting cylinder; 4. an electrical heating plate; 5. a material guide roller; 6. a material feeding and discharging guide roller; 7. an atomizing and spraying mechanism; 8. a telescopic rod; 9. an atomized water supply mechanism; 10. a temperature and humidity sensor; 31. a cylindrical fixed cavity; 32. a fabric introducing port; 71. an ultrasonic atomization plate; 711. atomizing and spraying holes; 72. a conical mounting bracket; 91. a water storage tank; 92. a preheating mechanism; 93. and (4) a water pump.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The setting device of the blended elastic knitted fabric shown in the attached figures 1-5 comprises a setting equipment cavity 1, a material inlet 11 and a material outlet 12 are respectively arranged on two sides of the setting equipment cavity 1, an air blower 2 and a heat setting cylinder 3 are fixedly arranged in the setting equipment cavity 1, a cylindrical setting cavity 31 is arranged on the inner side of the heat setting cylinder 3, a fabric inlet 32 is arranged at the bottom end of the cylindrical setting cavity 31, a plurality of material guide rollers 5 positioned in the cylindrical setting cavity 31 are rotatably arranged on the inner side of the setting equipment cavity 1, a material inlet and outlet guide roller 6 is rotatably arranged in the setting equipment cavity 1, a telescopic rod 8 is fixedly arranged on the bottom surface of the inner wall of the setting equipment cavity 1, an atomization wet spraying mechanism 7 is fixedly arranged at the top end of the telescopic rod 8, the input end and the output end of the air blower 2 are respectively communicated with the inside of the cylindrical setting cavity 31 and the inside of the setting equipment cavity 1, and an atomization water, an electric heating plate 4 is fixedly arranged on the inner side of the heat setting cylinder 3.

The implementation mode is specifically as follows: by arranging the cylindrical heat setting cavity chamber, the cloth to be set is limited in the setting cavity by the heat setting barrel 3, so that the cloth entering the heat setting barrel 3 is uniformly heated and set, and heat flow can enter the closed setting equipment cavity 1 to preheat and humidify the entered cloth under the action of the air blower 2, thereby realizing the reutilization of heat, improving the energy utilization rate and saving the energy cost; additionally, the utility model discloses a set up ultrasonic atomization mode, utilize ultrasonic atomization board 71 as humidification mechanism to be the toper and arrange in the tip of a heat setting section of thick bamboo 3, can follow the motion entering heat setting section of thick bamboo of surface fabric, and the atomizing granule is more fine and close under the effect of heating, evenly drenches the cloth, improves the design effect.

Referring to the description and the attached drawing 2, the cylindrical fixed cavity 31 is of a cylindrical structure, the material guide rollers 5 are uniformly distributed on the inner side of the cylindrical fixed cavity 31, and the heat setting cylinder 3 is used for limiting the cloth to be shaped in the fixed cavity, so that the shaping effect is improved.

Referring to the attached figure 1 of the specification, the number of the material inlet and outlet guide rollers 6 is two, the two material inlet and outlet guide rollers 6 are respectively arranged at two sides of the fabric inlet 32, the material inlet and outlet guide rollers 6, the material inlet 11 and the material outlet 12 are located on the same horizontal plane, and the end of the fabric inlet 32 is in an arc blunt structure, so that the fabric is prevented from being scratched and damaged by the edge of the heat setting cylinder 3.

Referring to the attached figure 2 of the specification, a temperature and humidity sensor 10 is arranged inside the heat setting cylinder 3, the output end of the temperature and humidity sensor 10 is electrically connected with a controller, and the output end of the controller is electrically connected with the electric heating plate 4 and the input end of the atomization wet spraying mechanism 7, so that intelligent temperature control and humidity control are realized.

Referring to the description and the attached drawing 5, the atomizing and wetting mechanism 7 includes an ultrasonic atomizing plate 71 and a conical mounting bracket 72, the atomizing and wetting mechanism 7 is located inside the fabric introducing port 32, the ultrasonic atomizing plate 71 is located on two sides of the conical mounting bracket 72, and the surface of the ultrasonic atomizing plate 71 is provided with a plurality of atomizing spray holes 711 which are uniformly distributed, so that the fabric can be uniformly wetted.

Referring to the attached figure 3 of the specification, the electric heating plate 4 is of a circular arc-shaped structure, the electric heating plate 4 is embedded into the inner wall of the heat setting cylinder 3, and the surface of the electric heating plate 4 is provided with a high-temperature-resistant waterproof structure, so that most of heat is uniformly radiated to the surface of the fabric and is limited inside the cylindrical setting cavity 31, and the energy utilization rate is improved.

Referring to the description attached figure 2, the atomization water supply mechanism 9 comprises a water storage tank 91, a preheating mechanism 92 and a water pump 93, the preheating mechanism 92 is located inside the water storage tank 91, an input end and an output end of the water pump 93 are respectively communicated with an inner cavity of the water storage tank 91 and an input end of the atomization spraying wet mechanism 7, the preheating mechanism 92 is of an electric heating rod structure, water supply preheating is carried out, the self temperature of atomized particles is improved, and the shaping effect is improved.

Wherein the temperature and humidity sensor 10 is of FHT-11Y type; ACR-DC48V type of ultrasonic atomization plate 71.

The utility model discloses the theory of operation:

the first step is as follows: one end of the knitted fabric enters the sizing equipment cavity 1 through the feeding port 11 and enters the interior of the heat sizing cylinder 3 from one side of the feeding and discharging guide roller 6, and one side of the knitted fabric is alternately arranged on the surface of the guide roller 5 to be guided from the fabric inlet 32 and then led out of the interior of the sizing equipment cavity 1 through the feeding and discharging guide roller 6, so that the installation is completed;

the second step is that: the power supply of the device is started to preheat water liquid in the water storage tank 91 through the preheating mechanism 92, the water liquid is pumped to the ultrasonic atomization plate 71 through the water pump 93, the water liquid is atomized into fine particles by the ultrasonic atomization plate 71, airflow around the cloth is disturbed under the flow transmission of the cloth, the atomized particles are brought into the cylindrical shaped cavity 31 under the action of the airflow and the circulating airflow of the air blower 2, and the heat setting operation is carried out on the knitted fabric under the heating action of the electric heating plate 4;

the third step: atomized particles are heated by the electric heating plate 4 and gathered in the inside of the shaping equipment cavity 1 of the air blower 2 for pumping through the air flow which cannot contact with the fabric above the cylindrical shaping cavity 31, and the heat flow inside the cylindrical shaping cavity 31 is utilized to heat the inside of the whole shaping equipment cavity 1, so that the cloth entering the inside of the shaping equipment cavity 1 is preheated, and the heat shaping effect is improved.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a setting device of blending elasticity knitted fabric, includes modular system chamber (1), pan feeding mouth (11) and discharge gate (12), its characterized in that have been seted up respectively to the both sides in modular system chamber (1): the inner part of the shaping equipment cavity (1) is fixedly provided with an air blower (2) and a heat shaping cylinder (3), the inner side of the heat shaping cylinder (3) is provided with a cylindrical shaping cavity (31), the bottom end of the cylindrical shaping cavity (31) is provided with a fabric introducing port (32), the inner side of the shaping equipment cavity (1) is rotatably provided with a plurality of guide rollers (5) positioned in the cylindrical shaping cavity (31), the inner part of the shaping equipment cavity (1) is rotatably provided with an entering and exiting material guide roller (6), the bottom surface of the inner wall of the shaping equipment cavity (1) is fixedly provided with a telescopic rod (8), the top end of the telescopic rod (8) is fixedly provided with an atomization spray wet mechanism (7), the input end and the output end of the air blower (2) are respectively communicated with the inner part of the cylindrical shaping cavity (31) and the inner part of the shaping equipment cavity (1), and the input end of the atomization spray wet mechanism (7) is fixedly connected, and an electric heating plate (4) is fixedly arranged on the inner side of the heat setting cylinder (3).

2. The setting device of the blended elastic knitted fabric according to claim 1, characterized in that: the cylindrical fixed die cavity (31) is of a cylindrical structure, and the guide rollers (5) are uniformly distributed on the inner side of the cylindrical fixed die cavity (31).

3. The setting device of the blended elastic knitted fabric according to claim 1, characterized in that: the number of the feeding guide rollers (6) is two, the two feeding guide rollers (6) are respectively arranged on two sides of the fabric inlet (32), the feeding guide rollers (6), the feeding port (11) and the discharging port (12) are located on the same horizontal plane, and the port of the fabric inlet (32) is of an arc blunt structure.

4. The setting device of the blended elastic knitted fabric according to claim 1, characterized in that: the inside of a hot setting section of thick bamboo (3) is equipped with temperature and humidity sensor (10), the output electric connection of temperature and humidity sensor (10) has the controller, the output and the electric heating board (4) of controller and the input electric connection of atomizing mechanism of spouting wet (7).

5. The setting device of the blended elastic knitted fabric according to claim 1, characterized in that: atomizing spray wet mechanism (7) include ultrasonic atomization board (71) and toper mounting bracket (72), atomizing spray wet mechanism (7) are located the inboard of surface fabric introducing port (32), ultrasonic atomization board (71) are located the both sides of toper mounting bracket (72) respectively, a plurality of atomizing spray orifices (711) and evenly distributed have been seted up on the surface of ultrasonic atomization board (71).

6. The setting device of the blended elastic knitted fabric according to claim 1, characterized in that: the electric heating plate (4) is of a circular arc-shaped structure, the electric heating plate (4) is embedded into the inner wall of the heat setting cylinder (3), and the surface of the electric heating plate (4) is provided with a high-temperature-resistant waterproof structure.

7. The setting device of the blended elastic knitted fabric according to claim 1, characterized in that: atomizing water supply mechanism (9) are including storage water tank (91), preheat mechanism (92) and water pump (93), it is located the inside of storage water tank (91) to preheat mechanism (92), the input and the output of water pump (93) are linked together with the inner chamber of storage water tank (91) and the input that wet mechanism (7) were spouted in the atomizing respectively, it is the electrical heating stick structure to preheat mechanism (92).