CN212610164U - Advanced treatment system for acrylic acid wastewater - Google Patents
Advanced treatment system for acrylic acid wastewater Download PDFInfo
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- CN212610164U CN212610164U CN202021655920.4U CN202021655920U CN212610164U CN 212610164 U CN212610164 U CN 212610164U CN 202021655920 U CN202021655920 U CN 202021655920U CN 212610164 U CN212610164 U CN 212610164U
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Abstract
An advanced treatment system for acrylic acid wastewater comprises a pretreatment module, a strain biochemical oxidation module and an ozone advanced treatment module which are sequentially connected with the acrylic acid wastewater; the strain biochemical oxidation module and the ozone advanced treatment module are both provided with sludge discharge ports; the ozone advanced treatment module is provided with a water backflow pipeline connected with the pretreatment module and used for backflow of part of produced water of the ozone advanced treatment module. The utility model provides an acrylic acid degree of depth effluent disposal system includes pretreatment module, the biochemical oxidation module of bacterial, ozone degree of depth processing module, and it is effectual to have the product water, and the energy consumption is low, and excess sludge discharge advantage such as few has solved the big problem of the product mud volume that brings by chemical oxidation treatment, reduces solid useless treatment cost, improves the economic nature of technology.
Description
Technical Field
The utility model belongs to the technical field of waste water treatment, concretely relates to acrylic acid waste water's advanced treatment system.
Background
At present, in the production process of acrylic acid and esters thereof, a large amount of high-concentration organic wastewater is easily generated, the wastewater has high organic matter concentration and complex components, has obvious toxic action on microorganisms, is discharged without treatment, and is easy to cause secondary pollution. At present, the main treatment methods of acrylic acid wastewater include incineration, wet catalytic oxidation and microbial degradation. Among them, the incineration method is the simplest treatment method, and has obvious disadvantages, high energy consumption cost and serious secondary pollution; the wet catalytic oxidation method has high quality requirements on treatment equipment, is required to have high temperature resistance, high pressure resistance and corrosion resistance, and has higher operation cost; the acrylic acid waste water microbial degradation method, particularly the anaerobic biological treatment method, is a new acrylic acid waste water treatment method, solves the problems of high energy consumption and high cost, but has the problem of poor stability, and the technical innovation and improvement aiming at the aspect are the main development directions for treating the waste water at present.
Patent CN201811214071.6 discloses a method for oxidation treatment of industrial acrylic acid wastewater, which comprises adding an efficient oxidation catalyst containing active elements including Fe, Cu, Co, Mn, Ni and Zn into acrylic acid wastewater, and contacting with an oxidant containing oxygen to react, thereby achieving the purpose of removing COD in water. However, the method has the disadvantages of large requirement on the adding amount of active elements, high cost, excessive flocs generated in the process, solid waste formation, secondary treatment and high treatment cost.
An A/O biochemical method is adopted in a patent CN102491582, an iron-carbon micro-electrolysis and anaerobic membrane bioreactor combined process is adopted in a patent CN104512984A, an anaerobic treatment method is adopted in a patent CN105174614A, and the three patents all mention a biochemical method adopting activated sludge, but the method has the problems of long retention time and low impact load resistance of a system at present.
Therefore, an advanced treatment system for acrylic acid wastewater was designed to solve the above problems.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, the utility model aims to provide an advanced treatment system for acrylic acid wastewater.
In order to achieve the above objects and other related objects, the present invention provides a technical solution: an advanced treatment system for acrylic acid wastewater comprises a pretreatment module, a strain biochemical oxidation module and an ozone advanced treatment module which are sequentially connected with the acrylic acid wastewater; the strain biochemical oxidation module and the ozone advanced treatment module are both provided with sludge discharge ports; the ozone advanced treatment module is provided with a water backflow pipeline connected with the pretreatment module and used for backflow of part of produced water of the ozone advanced treatment module.
The preferable technical scheme is as follows: the pretreatment module comprises a wastewater storage tank and a wastewater homogenization adjusting tank which are sequentially connected, a first lifting pump is arranged between the wastewater storage tank and the wastewater homogenization adjusting tank, and the wastewater homogenization adjusting tank is provided with a dosing device, an aeration device and a pH monitoring device.
The preferable technical scheme is as follows: the strain biochemical oxidation module comprises a hydrolysis acidification tank, an aerobic biochemical oxidation tank and a second-stage sedimentation tank which are connected in sequence, the hydrolysis acidification tank is connected with the wastewater homogenizing adjusting tank, a second lifting pump is arranged between the hydrolysis acidification tank and the wastewater homogenizing adjusting tank, the hydrolysis acidification tank and the aerobic biochemical oxidation tank are provided with a strain adding device, a pH monitoring device and an acid-base adjusting device, and the aerobic biochemical oxidation tank is further provided with an aeration device.
The preferable technical scheme is as follows: ozone advanced treatment module is including the ozone catalytic oxidation pond, middle pond and the MBR reaction tank that connect gradually, ozone catalytic oxidation pond with the second grade sedimentation tank links to each other and is provided with the third elevator pump between the two, MBR reaction tank with middle pond is provided with the fourth elevator pump, ozone catalytic oxidation pond is provided with ozone generator, middle pond with MBR reaction tank all is provided with aeration equipment.
The preferable technical scheme is as follows: and a sludge reflux device which flows from the secondary sedimentation tank to the hydrolysis acidification tank is arranged between the secondary sedimentation tank and the hydrolysis acidification tank.
The preferable technical scheme is as follows: and two ends of the water return pipeline are respectively connected with the intermediate tank and the wastewater homogenizing and adjusting tank.
The preferable technical scheme is as follows: the strain adding device is connected with a strain activating device.
The preferable technical scheme is as follows: the hydrolysis acidification tank, the aerobic biochemical oxidation tank, the secondary sedimentation tank and the MBR reaction tank are all provided with sludge discharge outlets.
Because of the application of the technical scheme, compared with the prior art, the utility model the advantage that has is:
compared with the prior art, the utility model provides an acrylic acid production wastewater treatment system includes three modules, is pretreatment module, bacterial biochemical oxidation module, ozone advanced treatment module respectively, and bacterial biochemical oxidation module product water COD can fall to 500mg/L, and COD can fall to 60mg/L after ozone catalytic oxidation advanced treatment, and the organic matter degradation effect is outstanding; the special functional bacteria can reduce the retention time by 20 percent by combining with the traditional biochemical oxidation treatment, thereby improving the treatment efficiency and reducing the treatment cost; solves the problem of large sludge production caused by chemical oxidation treatment, reduces the solid waste treatment cost and improves the economical efficiency of the process.
Drawings
Fig. 1 is a schematic view of the process flow of the present invention.
In the above drawings, a wastewater storage tank 1, a wastewater homogenizing and adjusting tank 2, a hydrolysis and acidification tank 3, an aerobic biochemical oxidation tank 4, a secondary sedimentation tank 5, an ozone catalytic oxidation tank 6, an intermediate tank 7, an MBR reaction tank 8, a first lift pump 9, a second lift pump 10, a third lift pump 11, a fourth lift pump 12, a sludge reflux device 13, a strain activation device 14 and a water reflux pipeline 15 are arranged.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
Please refer to fig. 1. It should be understood that in the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship that the product of the present invention is usually placed when in use, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element to which the term refers must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance. The terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should be further noted that, unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may include, for example, a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection via an intermediate medium, and a connection between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b): in this example, the inlet water had a pH of 9.33 and a COD of 18920 mg/L.
As shown in figure 1, the advanced treatment system for acrylic acid wastewater comprises a pretreatment module, a strain biochemical oxidation module and an ozone advanced treatment module which are sequentially connected with the acrylic acid wastewater; the strain biochemical oxidation module and the ozone advanced treatment module are both provided with sludge discharge ports; the ozone advanced treatment module is provided with a water return pipeline 15 connected with the pretreatment module and used for returning the water produced by the ozone advanced treatment module.
The pretreatment module comprises a wastewater storage tank 1 and a wastewater homogenization adjusting tank 2 which are sequentially connected, a first lifting pump 9 is arranged between the wastewater storage tank 1 and the wastewater homogenization adjusting tank 2, and the wastewater homogenization adjusting tank 2 is provided with a dosing device, an aeration device and a pH monitoring device.
The strain biochemical oxidation module comprises a hydrolysis acidification tank 3, an aerobic biochemical oxidation tank 4 and a secondary sedimentation tank 5 which are connected in sequence, wherein the hydrolysis acidification tank 3 is connected with the wastewater homogenizing regulation tank 2, a second lift pump 10 is arranged between the hydrolysis acidification tank 3 and the wastewater homogenizing regulation tank 2, the hydrolysis acidification tank 3 and the aerobic biochemical oxidation tank 4 are respectively provided with a strain feeding device, a pH monitoring device and an acid-base regulation device, the strain feeding device is connected with a strain activation device 14, the aerobic biochemical oxidation tank 4 is also provided with an aeration device, dissolved oxygen is controlled to be 4-7 mg/L, and the pH value is controlled to be 6.5-8.5; a sludge discharge hopper is arranged at the bottom of the secondary sedimentation tank 5, and part of sludge flows back to the hydrolysis acidification tank 3; the residence time of the strain biochemical oxidation module is 10-30 d; the COD of the produced water of the strain biochemical oxidation module can be reduced to below 500 mg/L.
Ozone advanced treatment module is including the ozone catalytic oxidation pond 6, middle pond 7 and the MBR reaction tank 8 that connect gradually, and ozone catalytic oxidation pond 6 links to each other and is provided with third elevator pump 11 between the two with second grade sedimentation tank 5, and MBR reaction tank 8 is provided with fourth elevator pump 12 with middle pond 7, and middle pond 7 all is provided with aeration equipment with MBR reaction tank 8. The ozone catalytic oxidation pond 6 is provided with an ozone generator and a catalytic oxidation filler, and the ratio of the ozone adding amount to the COD is 3: 1-0.5: 1; the ozone catalytic oxidation filler adopts active carbon or active alumina as a carrier, and is modified by adding transition metal composite oxides (such as Fe, Mn, Ni, Co and the like) as active components to improve the oxidation activity of the catalytic filler; the catalytic ozonation device can improve the biodegradability of organic matters difficult to degrade in biochemical oxidation production water.
A sludge reflux device 13 which flows from the secondary sedimentation tank 5 to the hydrolysis acidification tank 3 is arranged between the secondary sedimentation tank 5 and the hydrolysis acidification tank 3.
Two ends of the water return pipeline 15 are respectively connected with the intermediate tank 7 and the wastewater homogenizing and adjusting tank 2. The ozone advanced treatment produced water can be used as dilution water for homogenizing wastewater, and the system stability is improved.
The hydrolysis acidification tank 3, the aerobic biochemical oxidation tank 4, the secondary sedimentation tank 5 and the MBR reaction tank 8 are all provided with sludge discharge outlets.
An advanced treatment method of acrylic acid wastewater comprises the following steps:
the first step is as follows: acrylic acid wastewater in a production workshop is sent into a wastewater homogenizing and adjusting tank 2 through a wastewater storage tank 1 and a first lifting pump 9, and the wastewater homogenizing and adjusting tank 2 is arranged for the purpose of mainly homogenizing water quality and improving the system stability; corresponding compound nutrient solution for microorganism growth is added through a dosing device of the wastewater homogenization adjusting tank 2, the pH value of the wastewater is monitored through a pH monitoring device of the wastewater homogenization adjusting tank 2, and an acid-base medicament is added through the dosing device to adjust the pH value, so that the pH value of the wastewater is adjusted, the COD concentration of inflow water is controlled, and nutrient elements required by rear-end microorganisms can be fully mixed. The PH value of the water produced by the pretreatment module is 7.5-8.5.
The second step is that: enabling the produced water of the wastewater homogenizing and adjusting tank 2 to enter a hydrolysis acidification tank 3 of a strain biochemical oxidation module through a second lifting pump 10, and periodically adding acrylic acid special strains into the hydrolysis acidification tank 3 by adopting a strain activation device, wherein the hydrolysis acidification reaction is to primarily break chains of macromolecules and improve the biodegradability of wastewater, the dissolved oxygen is controlled to be 0.5-1.0 mg/L, and the residence time of the section is controlled to be 3 d-8 d; the water produced by the hydrolysis acidification tank 3 enters an aerobic biochemical oxidation tank 4, a strain activation device is adopted to periodically supplement special acrylic acid bacteria into the aerobic biochemical oxidation tank 4, the dissolved oxygen is controlled to be 4.0-7.0 mg/L, and the residence time of the section is controlled to be 12-22 d; the hydrolysis acidification tank 3 and the aerobic biochemical oxidation tank 4 both monitor the pH value of the wastewater through a pH monitoring device and adjust the pH value through an acid-base adjusting device; the produced water of the aerobic biochemical oxidation tank 4 enters a secondary sedimentation tank 5, and the sludge in the secondary sedimentation tank 5 can flow back to the hydrolytic acidification tank 3 through a reflux device to ensure that the sludge concentration is sufficient. The COD can be reduced to below 500mg/L by the water produced by the special bacteria biochemical oxidation module, and the degradation rate is 97.4 percent.
The third step: the produced water of the secondary sedimentation tank 5 enters an ozone catalytic oxidation tank 6 of the ozone advanced treatment module through a third lifting pump 11, so that the organic matter content of the wastewater is further degraded, and the biodegradability of the wastewater is further improved; the water produced after ozone oxidation enters an intermediate tank 7, the intermediate tank 7 is provided with an aeration device which can utilize residual active oxides such as O in the ozone catalytic oxidation process3、OH·、H2O2Further oxidation is carried out, so that the utilization rate and the economy of ozone are improved; and a part of produced water in the intermediate tank 7 flows into the MBR reaction tank 8 through a fourth lift pump 12, and the dissolved oxygen is controlled to be 4.0-5.0 mg/L.
The MBR membrane element can intercept sludge and other suspended matters in the produced water to ensure the sludge concentration in the biochemical tank, and the MBR tank is provided with a corresponding MBR backwashing device for periodically cleaning dirt on the surface of the membrane, recovering sufficient membrane flux and prolonging the service life of the membrane; the MBR membrane element is made of polyvinylidene fluoride (PVDF); COD of the water produced by the MBR reaction tank 8 can be reduced to below 60 mg/L. A part of the produced water of the intermediate tank 7 flows back to the wastewater homogenizing and adjusting tank 2 for homogenizing and feeding.
The COD of the produced water of the ozone advanced treatment module can be reduced to below 60mg/L, and the removal rate reaches 99.7 percent.
The fourth step: detecting the produced water of the MBR reaction tank 8, and discharging after reaching the standard;
the fifth step: and discharging the sludge in the hydrolysis acidification tank 3, the aerobic biochemical oxidation tank 4, the secondary sedimentation tank 5 and the MBR reaction tank 8 to a sludge collection position for uniform collection and discharge treatment.
The special strain is freeze-dried powder prepared from the composite strain, is activated by a strain activation device 14 and then is put into a biochemical system, and is supplemented periodically for 1-3 months.
The utility model provides an acrylic acid advanced wastewater treatment system comprises three modules, namely a pretreatment module, a strain biochemical oxidation module and an ozone advanced treatment module, wherein the COD of the water produced by the strain biochemical oxidation module can be reduced to 500mg/L, the COD can be reduced to 60mg/L after the ozone catalytic oxidation advanced treatment, and the organic matter degradation effect is outstanding; the special functional bacteria can reduce the retention time by 20 percent by combining with the traditional biochemical oxidation treatment, thereby improving the treatment efficiency and reducing the treatment cost; solves the problem of large sludge production caused by chemical oxidation treatment, reduces the solid waste treatment cost and improves the economical efficiency of the process.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (8)
1. An advanced treatment system of acrylic acid waste water, which is characterized in that: the advanced treatment system comprises a pretreatment module, a strain biochemical oxidation module and an ozone advanced treatment module which are sequentially connected with the acrylic acid wastewater; the strain biochemical oxidation module and the ozone advanced treatment module are both provided with sludge discharge ports; the ozone advanced treatment module is provided with a water backflow pipeline connected with the pretreatment module and used for backflow of part of produced water of the ozone advanced treatment module.
2. The advanced treatment system for acrylic acid wastewater as claimed in claim 1, wherein: the pretreatment module comprises a wastewater storage tank and a wastewater homogenization adjusting tank which are sequentially connected, a first lifting pump is arranged between the wastewater storage tank and the wastewater homogenization adjusting tank, and the wastewater homogenization adjusting tank is provided with a dosing device, an aeration device and a pH monitoring device.
3. The advanced treatment system for acrylic acid wastewater as claimed in claim 2, wherein: the strain biochemical oxidation module comprises a hydrolysis acidification tank, an aerobic biochemical oxidation tank and a second-stage sedimentation tank which are connected in sequence, the hydrolysis acidification tank is connected with the wastewater homogenizing adjusting tank, a second lifting pump is arranged between the hydrolysis acidification tank and the wastewater homogenizing adjusting tank, the hydrolysis acidification tank and the aerobic biochemical oxidation tank are provided with a strain adding device, a pH monitoring device and an acid-base adjusting device, and the aerobic biochemical oxidation tank is further provided with an aeration device.
4. The advanced treatment system for acrylic acid wastewater as claimed in claim 3, wherein: ozone advanced treatment module is including the ozone catalytic oxidation pond, middle pond and the MBR reaction tank that connect gradually, ozone catalytic oxidation pond with the second grade sedimentation tank links to each other and is provided with the third elevator pump between the two, MBR reaction tank with middle pond is provided with the fourth elevator pump, ozone catalytic oxidation pond is provided with ozone generator, middle pond with MBR reaction tank all is provided with aeration equipment.
5. The advanced treatment system for acrylic acid wastewater as claimed in claim 4, wherein: and a sludge reflux device which flows from the secondary sedimentation tank to the hydrolysis acidification tank is arranged between the secondary sedimentation tank and the hydrolysis acidification tank.
6. The advanced treatment system for acrylic acid wastewater as claimed in claim 5, wherein: and two ends of the water return pipeline are respectively connected with the intermediate tank and the wastewater homogenizing and adjusting tank.
7. The advanced treatment system for acrylic acid wastewater as claimed in claim 6, wherein: the strain adding device is connected with a strain activating device.
8. The advanced treatment system for acrylic acid wastewater as claimed in claim 7, wherein: the hydrolysis acidification tank, the aerobic biochemical oxidation tank, the secondary sedimentation tank and the MBR reaction tank are all provided with sludge discharge outlets.
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| CN111807647A (en) * | 2020-08-11 | 2020-10-23 | 苏州聚智同创环保科技有限公司 | Advanced treatment system and method for acrylic acid wastewater |
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| CN111807647A (en) * | 2020-08-11 | 2020-10-23 | 苏州聚智同创环保科技有限公司 | Advanced treatment system and method for acrylic acid wastewater |
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