CN212609346U - Unpowered roller type forklift storage battery replacing device - Google Patents

Unpowered roller type forklift storage battery replacing device Download PDF

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Publication number
CN212609346U
CN212609346U CN202021034786.6U CN202021034786U CN212609346U CN 212609346 U CN212609346 U CN 212609346U CN 202021034786 U CN202021034786 U CN 202021034786U CN 212609346 U CN212609346 U CN 212609346U
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China
Prior art keywords
side support
plate
support plate
roller
plates
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CN202021034786.6U
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Chinese (zh)
Inventor
潘小军
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Suzhou Pioneer Material Handling Equipment and Technology Co Ltd
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Suzhou Pioneer Material Handling Equipment and Technology Co Ltd
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Abstract

The utility model provides a device is changed to unpowered roller formula fork truck battery, including setting up the mounting bracket assembly on fork truck automobile body assembly, the mounting bracket assembly includes parallel arrangement's first side mounting panel and second side mounting panel, connect through third side mounting panel between the one end of first side mounting panel and second side mounting panel, be provided with limit baffle between the other end, still include a plurality of rollers and two direction pretension boards, install respectively on first side mounting panel and the second side mounting panel at the roller both ends of roller, the top of first side mounting panel and second side mounting panel is installed respectively to two direction pretension boards, and the width of direction pretension board one end is greater than the other end. The utility model provides a simple structure, convenient to use's fork truck battery changes device.

Description

Unpowered roller type forklift storage battery replacing device
Technical Field
The utility model relates to an electric fork-lift truck technical field especially relates to an unpowered roller formula fork truck battery changes device.
Background
The electric forklift generally uses a storage battery as a power supply, and when the storage battery needs to be maintained or replaced, a navigation crane is often adopted, or other complex special equipment is adopted to lift the storage battery out, and the storage battery is transported to a specific place to perform corresponding operation. In the process, not only the cooperation of multiple persons is needed, but also complex professional equipment is needed.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a device is changed to unpowered roller formula fork truck battery of simple structure, convenient to use.
In order to solve the technical problem, the utility model provides an unpowered roller type forklift storage battery replacing device, which comprises a mounting rack assembly arranged on a forklift body assembly, wherein the mounting rack assembly comprises a first side support plate and a second side support plate which are arranged in parallel, one ends of the first side support plate and the second side support plate are connected through a third side support plate, and a limit baffle is arranged between the other ends of the first side support plate and the second side support plate; the roller type support frame is characterized by further comprising a plurality of rollers and two guide pre-tightening plates, two ends of a roller shaft of each roller are installed on the first side support frame plate and the second side support frame plate respectively, the two guide pre-tightening plates are installed above the first side support frame plate and the second side support frame plate respectively, and one end of each guide pre-tightening plate is wider than the other end of each guide pre-tightening plate.
Preferably, the wider end of the guide pre-tightening plate faces the third side support plate, and the narrower end of the guide pre-tightening plate faces the limit baffle. From the limit baffle to the third side support plate, the distance between the two guide pre-tightening plates is closer and closer.
Preferably, the limit baffle is connected with the first side support plate and the second side support plate through clamping grooves. The limiting baffle is of a U-shaped structure, and two sides of the U-shaped structure are connected with the first side support plate and the second side support plate through clamping grooves respectively. When the limiting baffle is taken out of the clamping groove, the storage battery can enter and exit the mounting frame assembly. When the limiting baffle is inserted into the clamping groove, the storage battery is limited in the mounting rack assembly and cannot slide out of the mounting rack assembly. Furthermore, the limiting baffle is further provided with a screw hole for fixing the limiting baffle, and the limiting baffle is fixed by a screw after being placed into the clamping groove.
Preferably, a plurality of flat notches are uniformly formed in the first side support plate and the second side support plate, the flat notches in the first side support plate and the second side support plate are symmetrically distributed, and two ends of a roller shaft of the roller are matched with the flat notches. The flat notch can be a rectangular notch or a notch with an arc bottom. The roller shaft of roller both ends can be the cuboid, can also be the entity that the main part is the cuboid, the bottom is the circular arc. This design is mainly blocked by the flat breach in order to make the roller both ends of roller, and the roller can not take place rotatoryly to fix a position the roller. The scheme that can produce same effect to the simple change of breach and roller both ends shape is also in the protection scope of the utility model, here does not enumerate one by one.
Preferably, the enclosing plates are welded on the outer sides of the first side bracket plate and the second side bracket plate.
Preferably, the limit baffle is connected with the enclosing plates on the outer sides of the first side support plate and the second side support plate through clamping grooves. The limiting baffle is of a U-shaped structure, and two sides of the U-shaped structure are respectively connected with the surrounding plate outside the first side support plate and the surrounding plate outside the second side support plate through clamping grooves. Furthermore, the limiting baffle is further provided with a screw hole for fixing the limiting baffle, and the limiting baffle is fixed by a screw after being placed into the clamping groove.
Preferably, the coaming is welded on the outer side of the third side bracket plate.
Preferably, the bottom of the first side bracket plate and the bottom of the second side bracket plate are welded with bottom plates.
Preferably, the device further comprises a replacement trolley, and the mounting frame assembly is mounted on the replacement trolley; after the mounting frame assembly is installed on the replacing trolley, the height of the replacing trolley is consistent with that of the forklift body assembly after the mounting frame assembly is installed on the forklift body assembly.
Preferably, the bottom of the replacement trolley is provided with a caster. The front two trundles of the replacement trolley are directional wheels, and the rear two trundles are universal wheels with brakes.
Preferably, the third side bracket plate and the first side bracket plate and the second side bracket plate are connected by welding.
Preferably, the mounting frame assembly is fixed on the forklift body assembly and the replacement trolley through bolts. The mounting frame assembly can also be welded on the forklift body assembly and the replacement trolley.
Compared with the prior art, the utility model discloses an advantage and effect:
the utility model discloses set up direction pretension board in the mounting bracket assembly, the width of direction pretension board one end is greater than the other end, and existing guide effect has the limiting displacement effect again. After the storage battery enters the mounting frame assembly, the storage battery moves to a preset position on the roller along the guide pre-tightening plates on the two sides, and the storage battery cannot be deviated to the side edge. When the storage battery moves to the narrow middle part of the two side guide pre-tightening plates, the distance between the two guide pre-tightening plates is equal to or slightly larger than the width of the storage battery, the storage battery is limited in movement and clamped between the two guide pre-tightening plates, so that the effect of limiting the storage battery is achieved, and the storage battery can be effectively prevented from violently shaking in the mounting rack assembly when moving along with a vehicle. The utility model discloses simple structure, convenient to use are convenient for very much get getting of battery and are changed and lead and fix a position.
Drawings
Fig. 1 is a schematic structural diagram of a mounting bracket assembly according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of the embodiment of the present invention for replacing the storage battery;
FIG. 3 is a schematic structural view of a side support plate in an embodiment of the present invention;
FIG. 4 is a front view of a roller in an embodiment of the present invention;
figure 5 is a top view of a roller in an embodiment of the present invention.
Schematic symbol description:
1. a forklift body assembly; 2. a mounting bracket assembly; 3. a first side bracket plate; 4. a second side bracket plate; 5. a third side mounting plate; 6. a limit baffle; 7. a roller; 8. a guide pre-tightening plate; 9. a flat notch; 10. enclosing plates; 11. a storage battery; 12. a base plate; 13. replacing the trolley; 14. a caster wheel; 15. a push-pull handle; 16. a pin plate.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention. The embodiments of the present invention are merely preferred embodiments, and the present invention is not limited thereto.
Examples
As shown in fig. 1 and 2, an unpowered roller type forklift storage battery replacing device comprises a mounting frame assembly 2 arranged on a forklift body assembly 1, wherein the mounting frame assembly 2 comprises a first side support plate 3 and a second side support plate 4 which are arranged in parallel, one ends of the first side support plate 3 and the second side support plate 4 are connected through a third side support plate 5, and a limit baffle 6 is arranged between the other ends of the first side support plate 3 and the second side support plate 4; the roller type support frame is characterized by further comprising a plurality of rollers 7 and two guide pre-tightening plates 8, wherein the two ends of a roller shaft of each roller 7 are respectively installed on the first side support frame plate 3 and the second side support frame plate 4, the two guide pre-tightening plates 8 are respectively installed above the first side support frame plate 3 and the second side support frame plate 4, and the width of one end of each guide pre-tightening plate 8 is larger than that of the other end of each guide pre-tightening plate.
The wider end of the guide pre-tightening plate 8 faces the third side support plate 5, and the narrower end of the guide pre-tightening plate 8 faces the limit baffle 6.
A plurality of flat gaps 9 are evenly formed in the first side support plate 3 and the second side support plate 4, the flat gaps 9 in the first side support plate 3 and the second side support plate 4 are symmetrically distributed, and two ends of a roller shaft of the roller 7 are matched with the flat gaps 9. As shown in fig. 3, the flat notch 9 is a long flat notch with a circular arc bottom. As shown in fig. 4 and 5, the two ends of the roll shaft of the roller 7 are ports with a convex middle part and concave two sides formed by symmetrically cutting off parts of the cylindrical bottom surface. When both ends of the roll shaft of the roll drum 7 are mounted to the first and second side bracket plates 3 and 4, fig. 4 is a front view of the roll drum 7, and fig. 5 is a plan view of the roll drum 7.
The two ends of the roll shaft of the roller 7 are designed to be mutually matched with the flat notches on the first side bracket plate 3 and the second side bracket plate 4. The roller shaft of the roller 7 can not rotate, and the roller surface can rotate, so that the positioning of the roller 7 is convenient, and the deflection of the storage battery 11 during moving is reduced. The design of the flat notch 9 is also different from the traditional drilling mode or the mode of separately arranging a groove, the flat notch 9 is formed without additional machining process, and can be directly formed during laser blanking. Moreover, the design enables the roller 7 to be directly taken out or installed from the upper parts of the first side bracket plate 3 and the second side bracket plate 4, and is very convenient.
The enclosing plates 10 are welded on the outer sides of the first side support plate 3 and the second side support plate 4.
The limiting baffle 6 is connected with the enclosing plates outside the first side support plate 3 and the second side support plate 4 through the clamping grooves. The limiting baffle 6 is of a U-shaped structure, and two sides of the U-shaped structure are respectively connected with the enclosing plate 10 on the outer side of the first side support plate 3 and the enclosing plate 10 on the outer side of the second side support plate 4 through clamping grooves. When the limit baffle 6 is taken out of the clamping groove, the storage battery 11 can enter and exit the mounting frame assembly 2. When the limit baffle 6 is inserted into the clamping groove, the storage battery 11 is limited in the mounting frame assembly 2 and cannot slide out of the mounting frame assembly 2.
The limiting baffle 6 is further provided with a screw hole for fixing the limiting baffle 6, and the limiting baffle 6 is fixed by screws after the limiting baffle 6 is placed into the clamping groove. The limiting baffle 6 is fixed by screws, so that the storage battery 11 can be effectively prevented from sliding out, and the safety of taking and placing the storage battery 11 is ensured.
The coaming 10 is welded on the outer side of the third side bracket plate 5.
Welding the enclosure plates 10 at the outer sides of the first side-holder plate 3, the second side-holder plate 4, and the third side-holder plate 5 can effectively prevent the side-tipping due to the taking and placing movements of the battery 11.
The bottom plates 12 are welded to the bottoms of the first side bracket plate 3 and the second side bracket plate 4.
The first side support plate 3, the second side support plate 4, the third side support plate 5, the coaming 10 and the bottom plate 12 are welded together in a welding mode, so that the bearing capacity of the mounting frame assembly 2 can be increased, and at least a storage battery with the weight of 2 tons can be borne.
The device also comprises a replacing trolley 13, wherein the replacing trolley 13 is provided with a mounting frame assembly 2; after the mounting frame assembly 2 is installed on the replacing trolley 13, the height of the replacing trolley is consistent with that of the forklift body assembly 1 after the mounting frame assembly 2 is installed on the replacing trolley.
The bottom of the replacing trolley 13 is provided with a caster 14. The front two caster wheels 14 of the replacing trolley 13 are directional wheels, and the rear two caster wheels 14 are universal wheels with brakes. The replacement trolley is convenient to move and fix.
The replacing trolley 13 is also provided with a push-pull handle 15. The replacing trolley 13 is also provided with a detachable pin plate 16, and the pin plate 16 is connected with the replacing trolley 13 through a clamping groove. The pin plate 16 can be used for preventing the storage battery 11 on the replacement trolley 13 from shaking out of the mounting frame assembly 2 and falling down, thereby playing a role in protection.
The mounting frame assembly 2 is fixed on the forklift body assembly 1 and the replacing trolley 13 through bolts. The bolts are mounted on the base plate 12.
A change cart 13 is provided, as opposed to using other complicated tools to move the battery 11 elsewhere. The same mounting frame assembly 2 is arranged on the replacing trolley 13, so that the height of the replacing trolley 13 after the mounting frame assembly 2 is arranged is consistent with the height of the forklift body assembly 1 after the mounting frame assembly 2 is arranged. On one hand, the storage battery 11 is enabled to move fully against the roller 7 without additional operation; on the other hand, when adopting the bolt fastening mounting bracket assembly, can replace each other between the mounting bracket assembly 2, can be with changing on the mounting bracket assembly 2 of dolly 13 replaces fork truck automobile body assembly 1, make things convenient for the change maintenance of mounting bracket assembly 2.
As shown in fig. 2, when the battery 11 to be replaced is taken out, the empty replacing trolley 13 is moved to the forklift body assembly 1, the positions of the replacing trolley 13 and the roller 7 on the forklift body assembly 1 are respectively corresponded, and the replacing trolley 13 is fixed by the caster 14. Firstly, the pin plate 16 on the replacing trolley 13 is taken down from the clamping groove, the limit baffle 6 on the replacing trolley 13 is taken down from the clamping groove, and then the limit baffle 6 on the forklift body assembly 1 is also taken down; the storage battery 11 to be replaced on the forklift body assembly 1 is pushed to move along the roller 7, and the storage battery 11 moves to the roller 7 of the replacement trolley 13 along the roller 7 on the forklift body assembly 1. After the storage battery 11 moves to be clamped tightly along the guide pre-tightening plate 8 on the replacing trolley 13, the limiting baffle 6 on the replacing trolley 13 is placed into the clamping groove, the screw on the limiting baffle 6 is tightened, the pin plate 16 is inserted, and the trolley is removed from a specific place.
When a new storage battery 11 is put into the mounting frame assembly 2 on the forklift body assembly 1, the specific process is the same as the process of taking out the storage battery, and the description is omitted here.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutes or changes made by the technical personnel in the technical field on the basis of the utility model are all within the protection scope of the utility model. The protection scope of the present invention is subject to the claims.

Claims (9)

1. The unpowered roller type forklift storage battery replacing device is characterized by comprising a mounting frame assembly arranged on a forklift body assembly, wherein the mounting frame assembly comprises a first side support plate and a second side support plate which are arranged in parallel, one ends of the first side support plate and the second side support plate are connected through a third side support plate, and a limit baffle is arranged between the other ends of the first side support plate and the second side support plate; the roller type support frame is characterized by further comprising a plurality of rollers and two guide pre-tightening plates, two ends of a roller shaft of each roller are installed on the first side support frame plate and the second side support frame plate respectively, the two guide pre-tightening plates are installed above the first side support frame plate and the second side support frame plate respectively, and one end of each guide pre-tightening plate is wider than the other end of each guide pre-tightening plate.
2. The device of claim 1, wherein the wider end of the guiding pretension plate faces the third side support plate, and the narrower end of the guiding pretension plate faces the limit stop.
3. The device of claim 1, wherein the retainer flapper is connected to the first and second side bracket plates by a snap groove.
4. The device of claim 1, wherein a plurality of flat notches are uniformly formed in the first side support plate and the second side support plate, the flat notches in the first side support plate and the second side support plate are symmetrically distributed, and two ends of the roll shaft of the roller are matched with the flat notches.
5. The apparatus of claim 1 wherein the first and second side support plates have coamings welded to the outer sides thereof.
6. The device of claim 5, wherein the limit baffle is connected with the enclosing plates outside the first side bracket plate and the second side bracket plate through clamping grooves.
7. The device of claim 5, wherein the third side support plate has a coaming welded to the outer side thereof.
8. The apparatus of claim 1, wherein bottom plates are welded to the bottom of the first and second side support plates.
9. The apparatus of claim 1, further comprising a replacement cart having the mounting bracket assembly mounted thereon; after the mounting frame assembly is installed on the replacing trolley, the height of the replacing trolley is consistent with that of the forklift body assembly after the mounting frame assembly is installed on the forklift body assembly.
CN202021034786.6U 2020-06-08 2020-06-08 Unpowered roller type forklift storage battery replacing device Active CN212609346U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021034786.6U CN212609346U (en) 2020-06-08 2020-06-08 Unpowered roller type forklift storage battery replacing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021034786.6U CN212609346U (en) 2020-06-08 2020-06-08 Unpowered roller type forklift storage battery replacing device

Publications (1)

Publication Number Publication Date
CN212609346U true CN212609346U (en) 2021-02-26

Family

ID=74714400

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021034786.6U Active CN212609346U (en) 2020-06-08 2020-06-08 Unpowered roller type forklift storage battery replacing device

Country Status (1)

Country Link
CN (1) CN212609346U (en)

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