CN212603423U - 3D printer - Google Patents
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- CN212603423U CN212603423U CN202021940695.9U CN202021940695U CN212603423U CN 212603423 U CN212603423 U CN 212603423U CN 202021940695 U CN202021940695 U CN 202021940695U CN 212603423 U CN212603423 U CN 212603423U
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Abstract
The utility model discloses a 3D printer, which comprises a printing system, a temperature control system and an illumination system; the printing system comprises a receiving platform, a motion guide rail module and at least one printing module; the temperature control system comprises a temperature control component, a temperature control platform and a water cooling module; the illumination system comprises a first illumination device arranged on the outer bottom surface of the printing head and a second illumination device arranged on the outer wall of the upper surface of the receiving platform in a surrounding mode. The printing system of the 3D printer can directly control the extrusion or the pumpback of the printing ink, thereby realizing more precise and stable printing effect; the temperature control system realizes temperature rise and fall control, and reduces the influence of the temperature control system on the printing environment; the illumination system enables the printing material to be uniformly and fully cured, and multiple curing modes are realized. The utility model discloses a further integrated innovation of 3D printer provides a do not have split type accessories, small-size convenient, highly clean, accurate control, manifold scientific research of function and clinical printer.
Description
Technical Field
The utility model relates to a 3D printer.
Background
At present, the 3D printer has the following five problems:
first, gas extrusion is often employed. Since the density of the gas is small and the compressibility is large, the extrusion of the gas is unstable and the extrusion direction is single.
Secondly, ultraviolet and ozone sterilization is mostly adopted. The disadvantages of the sterilization mode of ultraviolet and ozone are as follows: long service life, and is harmful to human body. For example, chinese patent application CN201710829386.0 discloses a sterilization lighting system for a biological 3D printer forming chamber and a biological 3D printer, and discloses a sterilization mode using ultraviolet, ozone and air draft equipment.
Thirdly, the light source is a point light source or a surface light source. For printing and curing of photosensitive bio-ink, a light source is an important factor, and merely disposing a light source at a print head position (such as an Allevi printer, a Cellink printer, etc.) results in non-uniform and insufficient curing, and the hydrogel is easy to collapse. This generally results in the last layer of the print having the least illumination time and the first layer having the longest illumination time.
Fourthly, the cooling medium for controlling the temperature is air. The heat and wind generated by the air cooling affect the printing environment and the printing process.
In addition, the printer is bulky (3D Bioplotter bioprinter, Gesim printer, RegenHU biological 3D printer), contains split type part, lacks independent clean device. The use of cumbersome and cumbersome biological 3D printers is also a problem facing.
For example, chinese patent application CN201810365469.3 discloses an ultra-low temperature printing platform for a biological 3D printer, in which a semiconductor cooling plate and a circulating water cooling are mainly used to control the temperature reduction of the printing platform.
Chinese patent application CN201721178274.5 discloses a temperature and cleanliness control system for a 3D printer enclosure and a biological 3D printer, wherein a semiconductor refrigeration sheet realizes temperature control of a controlled area, and a high-efficiency hypa filter is used to realize air cleanliness control.
Chinese patent application CN201720246090.1 discloses a modular portable biological 3D printer, which relates to the concept of a modular, portable biological 3D printer, and reduces the volume of the printer.
Chinese patent application CN201810557656.1 discloses an integrated biological 3D printer printing cavity environmental control system and control method, which relates to a ventilation module, a high-efficiency filtration module, a condensation dehumidification module, a heating humidification module and an air distribution module, and performs integrated control on temperature, humidity, sterile environment, wind speed, wind volume and wind direction in a biological 3D printer printing cavity.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem lie in overcoming among the prior art that the gas extrusion mode that the 3D printer exists leads to extruding unstability and extruding direction single, temperature control system to printing the environment influence big, pointolite or area source make solidification inhomogeneous, insufficient defect, and provide a 3D printer. The utility model provides a mode is extruded to lead screw of 3D printer is more accurate and stable, temperature control system is little, the illumination mode makes photosensitive biological ink solidification homogeneous, abundant to the printing environment influence.
The utility model provides a 3D printer, which comprises a printing system, a temperature control system and an illumination system;
the printing system comprises a receiving platform, a moving guide rail module and at least one printing module, wherein the moving guide rail module comprises a guide rail, the guide rail is fixedly arranged on the inner wall of the 3D printer, and the printing module and the receiving platform are respectively arranged on the guide rail in a sliding manner and used for controlling the movement and the positioning of the printing module and/or the receiving platform; each printing module comprises a run-through stepping motor, a fixing device, a printing head and an injector connected with the printing head, the run-through stepping motor also comprises a screw rod, the screw rod is connected with a piston of the injector, and the run-through stepping motor directly controls the extension or retraction of the screw rod so as to directly control the extrusion or retraction of printing ink in the injector; the through stepping motor is arranged above the fixing device, the printing head and the injector are arranged in the fixing device, and the fixing device is connected with the guide rail in a sliding manner;
the temperature control system comprises a temperature control component, a temperature control platform and a water cooling module; the temperature control platform is attached to the position right below the receiving platform; the temperature control component is attached to the lower part of the temperature control platform, and the water cooling module is fixedly arranged in the 3D printer and used for cooling the temperature control component;
the illumination system comprises a first illumination device arranged on the outer bottom surface of the printing head and a second illumination device arranged on the outer wall of the upper surface of the receiving platform in a surrounding mode.
The present invention relates to a printer head, and more particularly to a printer head for printing ink.
Preferably, the printing system further comprises a polymer printing module, and the polymer printing module is provided with a polymer printing head.
The utility model discloses in, polymer print module can be the conventional polymer print module in this field, generally speaking polymer print module prints extruding or the pumpback of material through long-range step motor control.
In the present invention, the connection between the screw rod and the piston of the syringe is conventional in the art, and preferably is made by a thread or a buckle.
In the utility model, the guide rail can be a conventional guide rail in the field, and is generally provided with an X axis, a Y axis and a Z axis, and the printing module is respectively connected with the X axis and the Y axis of the guide rail in a sliding manner, so that the movement and the positioning of the printing module are realized through the movement of the stepping motor on the guide rail; the receiving platform is connected with the Z shaft of the guide rail.
Preferably, the guide rail and the printing module are connected in a magnetic attraction mode, so that the printing module is convenient to detach and replace.
Preferably, the printing module further comprises a printing head water storage device, the cooling printing head is connected with the printing head water storage device, and the printing head water storage device is cooled through the water cooling module.
The utility model discloses in, it is the conventionality in this field to beat the printer head water receiver, generally still includes water inlet pipeline interface and outlet pipe way interface.
The utility model discloses in, the water-cooling module can be conventional water-cooling module, generally includes circulating water pump and the heat dissipation log raft that links to each other through hydrologic cycle pipe circulation, still be equipped with the exhaust fan on the heat dissipation log raft.
Preferably, a water outlet pipeline and a water return pipeline are arranged on a water circulation pipeline of the water cooling module, and the water outlet pipeline is connected with a water inlet pipeline interface of the printing head water receiver; the water return pipeline is connected with an outlet pipeline interface of the printing head water receiver.
In the present invention, the temperature control component generally controls the temperature of the temperature control platform and/or the printing head through a temperature controller according to the conventional in the field.
The utility model discloses in, accuse temperature part can be the conventional accuse temperature part in this field, is one or more in silica gel heating coil, PI heating film, heating resistor silk and the semiconductor refrigeration piece preferably.
Preferably, the temperature control system is further provided with a positive-negative change-over switch used with the semiconductor refrigerating sheet.
The utility model discloses in, positive negative pole change over switch is conventional positive negative pole change over switch, is used for adjusting the direct current flow direction generally, makes the reverse heating of semiconductor refrigeration piece.
Preferably, the receiving platform is mounted on the temperature control platform by threads.
The utility model discloses in, first illumination device with second illumination device forms a three-dimensional illumination solidification system, and five faces in upper and front, back, left and right all have illumination.
Preferably, the illumination system comprises three curing modes; the first curing mode is as follows: printing and curing at the same time, namely continuously starting the illumination system in the printing process; and (2) curing mode II: printing one layer, and curing the other layer, namely closing the illumination system when printing the one layer, and opening the illumination system after printing the other layer; and (3) curing mode three: and (4) curing after printing, namely starting the illumination system after the printing process.
In the present invention, the printing may be direct printing or suspended printing in a support bath according to the conventional practice in the art.
The suspension printing and curing combination mode is as follows: and (4) curing after printing, namely starting the illumination system after the printing process is finished. Can effectively avoid printing the material and block up the syringe needle, and every face of printing the thing all receives the illumination, and the effect of solidification is better.
The utility model discloses in, first illumination device with the light source component of second illumination device is the field conventionality, is the lamp pearl better.
Preferably, an annular lamp base is arranged on the printing head, and the first illumination device is arranged on the annular lamp base.
Preferably, lamp belts are arranged around the receiving platform, and the second illumination device is arranged on the lamp belts.
The utility model discloses in, first illumination device with the light source that second illumination device used is the field conventionality, is laser or LED better, is blue light LED more.
In the present invention, the power of the first illumination device and the second illumination device is conventional in the art, and those skilled in the art are all aware of the power suitable for adjustment according to the printed matter.
In the present invention, the wavelength of the light source is conventional in the art, and is preferably 365nm, 405nm, 455nm or 530 nm.
The utility model discloses in, lighting system's power supply mode is the field conventionality, generally by the mainboard power supply of 3D printer.
Preferably, the 3D printer is further provided with a sterilization system, and the sterilization system is arranged inside the 3D printer.
Preferably, the sterilization system is fixedly arranged at the top end of the 3D printer.
In the present invention, the sterilization system may be a conventional sterilization system in the art, and preferably, the sterilization system further includes a plasma generator.
The utility model discloses in, plasma generator is conventional plasma generator, generally still includes time delay relay and key switch.
In the utility model discloses, plasma generator's kind can be direct current discharge type or alternating current discharge type according to the conventionality.
The utility model discloses in, sterilization system's power supply mode is the field conventionality, generally by the mainboard power supply of 3D printer.
Preferably, the 3D printer is further provided with a cleaning system, and the cleaning system is covered on the outer contour of the 3D printer.
In the present invention, the cleaning system is conventional in the art and preferably includes an H14 high efficiency filter.
The utility model discloses in, clean system is the conventionality in this field, still includes axial fan and knob control switch preferably.
Preferably, the plasma generator is disposed near an air outlet of the axial flow fan.
The utility model discloses in, clean system's power supply mode is the field conventionality, generally by the mainboard power supply of 3D printer.
Preferably, the 3D printer is further provided with an operation and control system for controlling one or more of the printing system, the temperature control system, the illumination system, the sterilization system and the cleaning system.
The utility model discloses in, control system is the conventionality in this field, generally speaking, still includes control panel for the selection that control was beaten printer head, beat printer head temperature, printing speed, extrude speed, receiving platform temperature, curing mode, light switch, light power, sterilization system and clean system's switch and radiator fan switch and speed.
Preferably, the inside top of 3D printer still is equipped with lighting device.
The lighting device may be conventional in the art, such as a white light bead provided on a light strip.
On the basis of the common knowledge in the field, the above preferred conditions can be combined at will to obtain the preferred embodiments of the present invention.
The reagent and the raw material used in the utility model are available on the market.
The utility model discloses an actively advance the effect and lie in:
1. the utility model discloses an among the printing system of 3D printer to link up the piston of step motor's lead screw direct control syringe, print extruding or the pumpback of ink with the direct control, realize more accurate and stable printing effect.
2. The utility model discloses an among the temperature control system of 3D printer to the water-cooling module has reduced the influence of heat dissipation to the printing environment, further through positive negative pole change over switch control semiconductor refrigeration piece, has realized the control of lift temperature, has reduced the influence of temperature control system to the printing environment.
3. The utility model discloses an among the lighting system of 3D printer, through locating the first illumination device who beats printer head and the second illumination device who locates receiving platform for printed material can solidify the homogeneous, abundant, and has realized multiple solidification mode, has solved and has only set up the light source solidification inhomogeneously, insufficient problem beating printer head department. Wherein, the condition that printing material blockked up the syringe needle among the printing process can effectively be avoided to the mode of solidification after printing earlier.
4. The utility model discloses a 3D printer is further through the sterilization system for the cell printing preparation time shortens, further passes through plasma generator again, and the mode sterilization of plasma sterilization is high-efficient, the environmental protection, and long service life, in the time of the sterilization, harmful, the toxic gas in the air can be degraded, and is harmless to the personnel, can reach medical grade's sterilization effect, and the sterilization mode sterilization time of having solved ultraviolet + ozone is long, and is harmful to the personnel, the short problem of life.
5. The 3D printer of the utility model is further matched with a sterilization system through a cleaning system, the cleaning system is integrated on the printer, the cleanliness reaches hundreds grade through an H14 high-efficiency filter, the printer can be directly used for cell printing, and the printer is not required to be placed in a super clean bench; the printer is made to have small volume without split spare parts.
6. The utility model discloses a 3D printer further is in the same place the improvement point pertinence integration of all needs, and integrated innovation provides a do not have split type accessories, small-size convenient, highly clean, accurate control, manifold scientific research of function and clinical printer.
Drawings
Fig. 1 is a schematic view of a 3D printer and a printing system according to embodiments 1 to 13 of the present invention;
fig. 2 is a schematic view of a temperature control system of a 3D printer according to embodiments 1 to 13 of the present invention;
fig. 3 is a schematic view of an illumination system of a 3D printer according to embodiments 1 to 13 of the present invention;
fig. 4 is a schematic view of a plasma sterilization and cleaning system of a 3D printer according to embodiments 1 to 13 of the present invention.
Description of reference numerals:
1. a printing system;
11. a printing module;
111. a print head; 1111. cooling the printing head; 1112. a polymer print head; 1113. heating the printing head;
112. a piston;
113. a through stepping motor; 1131. a screw rod;
114. a print head water reservoir; 1141. an inlet pipe interface; 1142. a water outlet pipeline interface;
115. a fixing device;
12. a receiving platform;
13. a guide rail;
2. a temperature control system;
211. discharging the heat-dissipating water; 212. an exhaust fan;
22. a water circulation pipeline;
23. a water circulating pump;
24. a semiconductor refrigeration sheet;
25. a temperature control platform;
26. a water outlet pipeline;
27. a water return pipe;
3. an illumination system;
31. a first illumination device; 311. a first lamp bead; 312. annular lamp base
32. A second illumination device; 321. a second lamp bead; 322. a light strip;
4. a sterilization system; 41. a plasma generator;
5. a cleaning system; 51. an axial flow fan;
6. a control panel;
7. a top plate;
8. an illumination device; 81. a white light lamp bead; 82. lighting lamp area.
Detailed Description
The present invention is further illustrated by way of the following examples, which are not intended to limit the scope of the invention. The experimental methods without specifying specific conditions in the following examples were selected according to the conventional methods and conditions, or according to the commercial instructions.
Example 1
The 3D printer of this embodiment is as shown in fig. 1-4, and the complete machine and printing system schematic diagram of the 3D printer are as shown in fig. 1, the utility model discloses a 3D printer includes printing system 1, temperature control system 2 and illumination system 3;
the printing system 1 comprises a receiving platform 12, a moving guide rail module, two printing modules 11 and a polymer printing module, wherein the moving guide rail module comprises a guide rail 13, the guide rail 13 is fixedly arranged on the inner wall of the 3D printer, and the printing modules 11 and the receiving platform 12 are respectively arranged on the guide rail 13 in a sliding manner and used for controlling the movement and the positioning of the printing modules 11 and the receiving platform 12; each printing module 11 comprises a through stepping motor 113, a fixing device 115, a printing head 111 and an injector connected with the printing head 111, the through stepping motor 113 further comprises a screw rod 1131, the screw rod 1131 is connected with a piston 112 of the injector, and the through stepping motor 113 directly controls the extension or retraction of the screw rod 1131, so that the extrusion or retraction of printing ink in the injector is directly controlled; the through stepping motor 113 is arranged above the fixing device 115, the printing head 111 and the injector are arranged in the fixing device 115, and the fixing device 115 is connected with the guide rail 13 in a sliding way;
the specific structure of the temperature control system 2 is shown in fig. 2, and comprises a temperature control part, a temperature control platform 25 and a water cooling module; the temperature control platform 25 is attached right below the receiving platform 12; the temperature control component is attached below the temperature control platform 25, and the water cooling module is fixedly arranged in the 3D printer and used for cooling the temperature control component;
the specific structure of the illumination system 3 is shown in fig. 3, and includes a first illumination device 31 disposed on the outer bottom surface of the print head 111 and a second illumination device 32 disposed around the outer wall of the upper surface of the receiving platform 12.
The print heads 111 in the two print modules 11 are a temperature-raising print head 1113 and a temperature-lowering print head 1111 respectively; the polymer printing module controls the extrusion or the pumping back of a printing material through a remote stepping motor; the polymer printing module is provided with a polymer printing head 1112.
The lead screw 1131 is connected to the piston 112 by means of a screw thread or a snap fit.
The guide rail 13 is provided with an X axis, a Y axis and a Z axis, and the printing module 11 is respectively connected with the X axis and the Y axis of the guide rail 13 in a sliding manner, so that the movement and the positioning of the printing module 11 are realized through the movement of a stepping motor (not shown in the figure) on the guide rail 13; the receiving platform 12 is connected with the Z shaft of the guide rail 13;
the printing module 11 and the guide rail 13 are connected in a magnetic attraction manner, so that the printing module 11 can be detached and replaced conveniently.
The print module 11 further includes a print head reservoir (not shown) to which the cooling print head 1111 is connected, and the print head reservoir is cooled by the water cooling module.
The printhead reservoir also includes an inlet conduit interface 1141 and an outlet conduit interface 1142.
The water cooling module comprises a circulating water pump 23 and a heat dissipation water discharge 211 which are circularly connected through a water circulating pipeline 22, and an exhaust fan 212 is further arranged on the heat dissipation water discharge 211.
A water outlet pipeline 26 and a water return pipeline 27 are arranged on a water circulation pipeline 22 of the water cooling module, and the water outlet pipeline 26 is connected with a water inlet pipeline interface 1141 of the water storage device of the printing head; the return line 27 is connected to the print head reservoir outlet line connection 1142.
The temperature control member, in this embodiment, the semiconductor chilling plate 24, controls the temperature of the temperature control stage 25 and the print head 111 through a temperature controller (not shown).
The temperature control system 2 is further provided with a positive-negative change-over switch (not shown) for cooperating with the semiconductor refrigeration sheet 24.
The positive and negative pole change-over switch is used for adjusting the flow direction of direct current to enable the semiconductor refrigeration sheet 24 to heat reversely.
The receiving platform 12 is mounted on the temperature controlled platform 25 by means of a screw thread.
The first illumination device 31 and the second illumination device 32 form a three-dimensional illumination curing system, and the upper, front, rear, left and right surfaces of the three-dimensional illumination curing system are illuminated.
The illumination system 3 comprises three curing modes; the first curing mode is as follows: printing and curing at the same time, namely continuously starting the illumination system 3 in the printing process; and (2) curing mode II: printing one layer, and curing one layer, namely closing the illumination system 3 when printing one layer, and opening the illumination system 3 after printing another layer; and (3) curing mode three: and (4) curing after printing, namely, starting the lighting system 3 after the printing process. And (3) combining a suspension printing and curing mode three: and (4) curing after printing, namely, starting the lighting system 3 after the printing process is finished. Can effectively avoid printing the material and block up the syringe needle, and every face of printing the thing all receives the illumination, and the effect of solidification is better.
The light source elements of the first illumination device 31 and the second illumination device 32 are lamp beads, in this embodiment, the light source element of the first illumination device 31 is a first lamp bead 331; the light source element of the second lighting device 32 is a second light bead 332.
The print head 111 is provided with an annular lamp base 312, and the first illumination device 31 is provided on the annular lamp base 312.
A lamp strip 322 is disposed around the receiving platform 12, and the second illumination device 32 is disposed on the lamp strip 322.
In this embodiment, the light sources used in the first illumination device 31 and the second illumination device 32 are blue LEDs, and the wavelength of the light sources is 405 nm.
The power supply mode of the illumination system 3 is that the mainboard of the 3D printer supplies power.
The 3D printer still is equipped with sterilization system 4, and the concrete structure is as shown in FIG. 4, and sterilization system 4 sets firmly in the top of 3D printer.
The sterilization system 4 further comprises a plasma generator 41.
The plasma generator 41 further includes a time delay relay (not shown) and a key switch (not shown).
The plasma generator 41 is of a direct-current discharge type or an alternating-current discharge type.
The power supply mode of the sterilization system 4 is that the power is supplied by the mainboard of the 3D printer.
The 3D printer of this embodiment still is equipped with clean system 5, and concrete structure is as shown in FIG. 4, and clean system 5 covers and locates on the outline of 3D printer.
The cleaning system includes an H14 high efficiency filter (not shown), an axial fan 51, and a knob controlled switch (not shown).
The plasma generator 41 is provided at a position close to the outlet port of the axial flow fan 51.
The power supply mode of the cleaning system is that the mainboard of the 3D printer supplies power.
The 3D printer of this embodiment still is equipped with control system for control printing system 1, temperature control system 2, lighting system 3, sterilization system 4 and clean system 5.
The control system also includes a control panel 6 for controlling the selection of the print head, the print head temperature, the print speed, the extrusion rate, the receiving platform temperature, the curing mode, the light switch, the light power, the sterilization system and the cleaning system switches and cooling fan switches and speeds.
The inside top of the 3D printer of this embodiment still is equipped with lighting device 8.
In this embodiment, the lighting device 8 is a white light bead 81 disposed on the lighting strip 82 (a strip space enclosed by solid lines and dotted lines in fig. 4).
The 3D printer used in this example printed a model of 10 × 3mm3The square or the cylinder with the height of 3mm and the diameter of 10mm, the filling rate of 40-60%, the layer height of 0.2mm, the model of the pinhead of 30G and the length of 25 mm. The printed materials were sodium alginate (2%) and PEGDA (700D, 30%) with LAP (0.1%) as initiator.
The specific operation is as follows:
the temperature-rising print head 1113 is used for printing under the condition of room temperature, the temperature-rising print head 1113 does not heat, and the temperature of the temperature-controlled platform 25 is set to be 37 ℃. The receiving platform is provided with a supporting bath, the material of the supporting bath can be one of carbomer, pluronic F-127 or gelatin, in the embodiment, the supporting bath is used for suspension printing in the carbomer, the illumination curing mode is that the printing and curing are carried out simultaneously (the light source of the printing head 111 and the light source on the receiving platform 12 are selected to be started according to needs, and the printing process keeps the clean system and the plasma generator in working states.
The monofilaments in the grid of the finished square stent produced by printing were regular, indicating stable extrusion.
Example 2
Model 10 x 3mm was printed using the 3D printer of example 13The square or the cylinder with the diameter of 10mm and the height of 3mm has the filling rate of 40-60 percent, the layer height of 0.2mm, the model of the pinhead of 30G and the length of 25 mm. Printed materials were sodium carboxymethylcellulose (2%) and PEGDA (700D, 30%) with LAP (0.1%) as initiator.
The specific operation is as follows:
the temperature-rising print head 1113 is used for printing under the condition of room temperature, the temperature-rising print head 1113 does not heat, and the temperature of the temperature-controlled platform 25 is set to be 37 ℃. The receiving platform 12 is provided with a supporting bath, the material of the supporting bath can be one of carbomer, pluronic F-127 or gelatin, in this embodiment, the supporting bath is made of the pluronic F-127, the supporting bath is subjected to suspension printing, the illumination curing mode is that the printing is performed firstly and then the curing is performed (when the printing is performed, the light source is turned off, after the printing is finished, the light source of the printing head 111 and the light source on the receiving platform 12 are turned on at the same time, and the curing is performed further), and the printing process keeps the clean system and the plasma generator in the working state.
Example 3
Model 10 x 3mm was printed using the 3D printer of example 13The square or the cylinder with the diameter of 10mm and the height of 3mm has the filling rate of 40-60 percent, the layer height of 0.2mm, the model of the pinhead of 30G and the length of 25 mm. The printed material was GelMA (10%) and HAMA (2%) and the initiator was LAP (0.1%).
The specific operation is as follows:
the printing is performed at room temperature using the warming print head 1113, the temperature of the warming print head 1113 is set to 40 ℃, and the temperature of the temperature-controlled stage 25 is set to 10 ℃. The printing mode is direct printing, and the illumination curing mode is printing while curing. The printing process keeps the cleaning system and the plasma generator in working states.
Monofilaments in the grid of the printed finished square support are regular and straight, and the extrusion is stable and high in precision. At the same time, the filaments did not disperse, indicating a stable cure.
Example 4
Model printing using the 3D printer of example 1 was 15 x 35 x 5mm3The ear model of (1) has a filling rate of 50%, a layer height of 0.1mm, a needle type of 30G and a length of 25 mm. The printed material was GelMA (10%) and sodium hyaluronate (2%) and the initiator was LAP (0.1%).
The specific operation is as follows:
the printing is performed at room temperature using the warming print head 1113, the temperature of the warming print head 1113 is set to 40 ℃, and the temperature of the temperature-controlled stage 25 is set to 25 ℃. A support bath is provided on the receiving platform 12. The printing mode is suspension printing in a supporting bath (carbomer, pluronic F-127 or gelatin), the illumination curing mode is respectively printing while curing, and the printing process keeps the working state of a clean system and a plasma generator.
Example 5
Model was printed using the 3D printer of example 1 at 20 x 40 x 30mm3The heart model of (1) has a filling rate of 60%, a layer height of 0.2mm, a needle type of 30G and a length of 25 mm. The printed material was PEGDA (10%) and PEO (5%) with LAP (0.1%) as initiator.
The specific operation is as follows:
the heating printing head 1113 is used for printing under the condition of room temperature, the temperature of the heating printing head 1113 is not set, and the temperature of the temperature control platform 25 is set to be 25 ℃. A support bath is provided on the receiving platform 12. The printing mode is suspension printing in a support bath (carbomer, pluronic F-127 or gelatin), the illumination curing mode is firstly printing and then curing, and the printing process keeps a clean system and a plasma generator in a working state.
Example 6
Model 10 x 3mm was printed using the 3D printer of example 13The square or the cylinder with the diameter of 10mm and the height of 3mm has the filling rate of 40-60 percent, the layer height of 0.2mm, the model of the pinhead of 30G and the length of 25 mm. The printed materials were Pluronic F-127 (20%) and PEGDA (700D, 10%) with LAP (0.1%) as the initiator.
The specific operation is as follows:
the printing is carried out by using the cooling printing head 1111 at room temperature, the temperature of the cooling printing head 1111 is set to be 10 ℃, and the temperature of the temperature control platform 25 is set to be 37 ℃. The printing mode is direct printing, and the illumination curing mode is printing while curing. The printing process keeps the cleaning system and the plasma generator in working states.
Monofilaments in the grid of the printed finished square support are regular and straight, and the extrusion is stable and high in precision. At the same time, the filaments did not disperse, indicating a stable cure.
Examples 7 to 8
Model 10 x 3mm was printed using the 3D printer of example 13The square block or the cylinder with the diameter of 10mm and the height of 3mm, the filling rate of 40-60 percent and the layerThe height is 0.2mm, the model of the needle is 30G, and the length is 25 mm. The printed materials were Pluronic F-127 (20%) and PEGDA (700D, 10%) with LAP (0.1%) as the initiator.
The specific operation is as follows:
the printing is carried out by using the cooling printing head 1111 at room temperature, the temperature of the cooling printing head 1111 is set to be 10 ℃, and the temperature of the temperature control platform 25 is set to be 37 ℃. A support bath is provided on the receiving platform 12. The printing mode is suspension printing in a supporting bath (carbomer or gelatin), the illumination curing mode is respectively that the printing and curing are carried out simultaneously, the printing is carried out firstly and then the curing is carried out, and the printing process keeps the working state of a clean system and a plasma generator.
Example 9
Model 10 x 3mm was printed using the 3D printer of example 13The square or the cylinder with the diameter of 10mm and the height of 3mm, the filling rate of 40-60%, the layer height of 0.2mm, and the model of the pinhead of 30G and the length of 25 mm. The printed materials are GelMA (10%) and PEO (5%), and the initiator LAP is dissolved in a supporting bath (0.1-1%).
The specific operation is as follows:
printing is performed at room temperature using the warming print head 1113, the temperature of the warming print head 1113 is set to 40 ℃, and the temperature of the temperature-controlled stage 25 is set to 37 ℃. A support bath is provided on the receiving platform 12. The printing mode is suspension printing in a supporting bath (carbomer, pluronic F-127 or gelatin), the illumination curing mode is respectively that the printing and curing are carried out while printing, the printing is firstly carried out and then the curing is carried out, and the printing process keeps the working state of a clean system and a plasma generator.
Examples 10 to 11
Model 10 x 3mm was printed using the 3D printer of example 13The square or the cylinder with the diameter of 10mm and the height of 3mm, the filling rate of 40-60%, the layer height of 0.2mm, and the model of the pinhead of 30G and the length of 25 mm. The printed material was sodium alginate (2%) and GelMA (10%) with LAP (0.1%) as the initiator.
The specific operation is as follows:
the heating printing head 1113 is used for printing under the condition of room temperature, the temperature of the heating printing head 1113 is set to be 40 ℃, and the temperature control platform 25 does not heat. A support bath is provided on the receiving platform 12. The printing is carried out in a suspension way in a supporting bath (Plannik F-127 or gelatin) in which calcium chloride (0.5%) is dissolved, the light curing way is that the printing and curing are carried out simultaneously, the printing is carried out firstly and then the curing is carried out, and the working state of a clean system and a plasma generator is kept in the printing process.
Examples 12 to 13
Model 10 x 3mm was printed using the 3D printer of example 13The square or the cylinder with the diameter of 10mm and the height of 3mm, the filling rate of 40-60%, the layer height of 0.1mm, and the model of the pinhead of 30G and the length of 25 mm. The printed materials were methacrylated hyaluronic acid (HAMA) (2%) and gellan gum (1%), initiator LAP (0.25%).
The specific operation is as follows:
the heating printing head 1113 is used for printing under the condition of room temperature, the temperature of the heating printing head 1113 is set to be 60 ℃, and the temperature control platform 25 is not heated. A support bath is provided on the receiving platform 12. The printing is carried out in a suspension way in a supporting bath (Plannik F-127 or gelatin) in which calcium chloride (0.1%) is dissolved, the light curing way is that the printing and curing are carried out simultaneously, the printing is carried out firstly and then the curing is carried out, and the working state of a clean system and a plasma generator is kept in the printing process.
Although specific embodiments of the present invention have been described above, it will be understood by those skilled in the art that this is by way of example only and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and the principles of the present invention, and these changes and modifications are all within the scope of the present invention.
Claims (10)
1. A3D printer is characterized by comprising a printing system, a temperature control system and an illumination system;
the printing system comprises a receiving platform, a moving guide rail module and at least one printing module, wherein the moving guide rail module comprises a guide rail, the guide rail is fixedly arranged on the inner wall of the 3D printer, and the printing module and the receiving platform are respectively arranged on the guide rail in a sliding manner and used for controlling the movement and the positioning of the printing module and/or the receiving platform; each printing module comprises a run-through stepping motor, a fixing device, a printing head and an injector connected with the printing head, the run-through stepping motor also comprises a screw rod, the screw rod is connected with a piston of the injector, and the run-through stepping motor directly controls the extension or retraction of the screw rod so as to directly control the extrusion or retraction of printing ink in the injector; the through stepping motor is arranged above the fixing device, the printing head and the injector are arranged in the fixing device, and the fixing device is connected with the guide rail in a sliding manner;
the temperature control system comprises a temperature control component, a temperature control platform and a water cooling module; the temperature control platform is attached to the position right below the receiving platform; the temperature control component is attached to the lower part of the temperature control platform, and the water cooling module is fixedly arranged in the 3D printer and used for cooling the temperature control component;
the illumination system comprises a first illumination device arranged on the outer bottom surface of the printing head and a second illumination device arranged on the outer wall of the upper surface of the receiving platform in a surrounding mode.
2. The 3D printer of claim 1, wherein the print head is a temperature-increasing print head and/or a temperature-decreasing print head;
the printing system also comprises a polymer printing module, and the polymer printing module controls the extrusion or the withdrawal of a printing material through a remote stepping motor; the polymer printing module is provided with a polymer printing head;
the screw rod is connected with a piston of the injector in a threaded or buckled mode;
the printing module is respectively connected with the X axis and the Y axis of the guide rail in a sliding manner, so that the movement and the positioning of the printing module are realized through the movement of the stepping motor on the guide rail; the receiving platform is connected with the Z shaft of the guide rail;
the guide rail with print module connects through the mode of magnetism.
3. The 3D printer of claim 2, wherein the print module further comprises a print head water reservoir, the cooling print head being connected to the print head water reservoir, the print head water reservoir being cooled by the water cooling module; the print head water reservoir includes an inlet water line interface and an outlet water line interface.
4. The 3D printer according to claim 3, wherein the water cooling module comprises a circulating water pump and a cooling water drain which are connected in a circulating manner through a water circulating pipeline, and an exhaust fan is arranged on the cooling water drain; a water outlet pipeline and a water return pipeline are arranged on a water circulating pipeline of the water cooling module, and the water outlet pipeline is connected with a water inlet pipeline interface of the printing head water receiver; the water return pipeline is connected with an outlet pipeline interface of the printing head water receiver;
the temperature control component controls the temperature of the temperature control platform and/or the printing head through a temperature controller;
the temperature control component is one or more of a silica gel heating coil, a PI heating film, a heating resistance wire and a semiconductor refrigerating sheet.
5. The 3D printer according to claim 4, wherein the temperature control system is further provided with a positive-negative change-over switch used with the semiconductor refrigeration sheet;
the receiving platform is installed on the temperature control platform through threads.
6. The 3D printer of claim 1, wherein the first illumination device and the second illumination device form a stereolithography curing system;
the light source elements of the first illumination device and the second illumination device are lamp beads;
the printing head is provided with an annular lamp base, and the first illumination device is arranged on the annular lamp base;
lamp belts are arranged on the periphery of the receiving platform, and the second illumination device is arranged on the lamp belts;
the light sources used by the first illumination device and the second illumination device are lasers or blue LEDs;
the wavelength of the light source used by the first illumination device and the second illumination device is 365nm, 405nm, 455nm or 530 nm;
the illumination system is powered by a main board of the 3D printer;
the top end in the 3D printer is also provided with an illuminating device; the lighting device is a white light bead arranged on the lighting lamp strip.
7. The 3D printer of claim 1, wherein the 3D printer is further provided with a sterilization system, the sterilization system being disposed inside the 3D printer.
8. The 3D printer of claim 7, wherein the sterilization system is fixedly mounted on a top end of the 3D printer;
the sterilization system further comprises a plasma generator; the plasma generator also comprises a time delay relay and a key switch; the plasma generator is of a direct current discharge type or an alternating current discharge type;
the sterilization system is powered by the mainboard of the 3D printer.
9. The 3D printer according to claim 8, wherein the 3D printer is further provided with a cleaning system, wherein the cleaning system is covered on the outer contour of the 3D printer.
10. The 3D printer of claim 9, wherein the purging system comprises an H14 high efficiency filter;
the cleaning system also comprises an axial fan and a knob control switch; the plasma generator is arranged at a position close to the air outlet of the axial flow fan;
the cleaning system is powered by a main board of the 3D printer;
the 3D printer is also provided with an operation and control system which is used for controlling one or more of the printing system, the temperature control system, the illumination system, the sterilization system and the cleaning system; the control system also includes a control panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021940695.9U CN212603423U (en) | 2020-09-08 | 2020-09-08 | 3D printer |
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| CN202021940695.9U CN212603423U (en) | 2020-09-08 | 2020-09-08 | 3D printer |
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| CN212603423U true CN212603423U (en) | 2021-02-26 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111958964A (en) * | 2020-09-08 | 2020-11-20 | 江阴司特易生物技术有限公司 | 3D printer |
| WO2023217371A1 (en) * | 2022-05-12 | 2023-11-16 | Rayo 3D Biotech Oy | A method and system for producing a printable object |
-
2020
- 2020-09-08 CN CN202021940695.9U patent/CN212603423U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111958964A (en) * | 2020-09-08 | 2020-11-20 | 江阴司特易生物技术有限公司 | 3D printer |
| WO2023217371A1 (en) * | 2022-05-12 | 2023-11-16 | Rayo 3D Biotech Oy | A method and system for producing a printable object |
| WO2023217404A1 (en) * | 2022-05-12 | 2023-11-16 | Rayo 3D Biotech Oy | A method for producing a printable object |
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Effective date of registration: 20221103 Address after: 201112 floor 3, building 23, No. 1188, LIANHANG Road, Minhang District, Shanghai Patentee after: Huaxia Siyin (Shanghai) Biotechnology Co.,Ltd. Address before: No. 85, Shashan Road, Jiangyin City, Wuxi City, Jiangsu Province Patentee before: JIANGYIN STEMEASY BIOTECHNOLOGY CO.,LTD. |