CN212602656U - Full-automatic single-arm cutting machine - Google Patents
Full-automatic single-arm cutting machine Download PDFInfo
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- CN212602656U CN212602656U CN202020366068.2U CN202020366068U CN212602656U CN 212602656 U CN212602656 U CN 212602656U CN 202020366068 U CN202020366068 U CN 202020366068U CN 212602656 U CN212602656 U CN 212602656U
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Abstract
The utility model discloses a full-automatic single-arm cutting machine, which comprises a base, a workbench, a bent arm and a cutting device, wherein the cutting device comprises a pneumatic rotating mechanism, a pneumatic chamfering mechanism and a cutting mechanism, the cutting structure comprises a cutting knife, a cutting frame and a cutting motor, the pneumatic rotating mechanism comprises a rotating gear, a rack and a rack cylinder, the rack cylinder is fixedly connected with the rack, the rack drives the rotating gear to rotate, the pneumatic chamfering mechanism comprises a first chamfering cylinder, a second chamfering cylinder, a first chamfering rotating strip, a second chamfering rotating strip and a rotating shaft, the first chamfering cylinder drives the first chamfering rotating strip to rotate, the second chamfering cylinder drives the second chamfering rotating strip to rotate, two ends of the rotating shaft are respectively connected with the first chamfering rotating strip and the second chamfering rotating strip in a rotating way, cutting mechanism with rotation axis fixed connection has reasonable in design, simple structure, area is little, convenient operation, high accuracy, stable performance, realizes the advantage of plane rotation and chamfer through the cylinder.
Description
Technical Field
The utility model relates to a stone material processing field, in particular to full-automatic single armed cutting machine.
Background
At present, many stone processing enterprises often need to carry out operations such as cutting, polishing to the stone material in the process of processing the stone material. Traditional single armed cutting machine in the existing market adopts the xarm fixed, platform walking structural design, and the precision is low, and processingquality is poor, the manual hand cutting, and workman intensity of labour is big, can only transversely cut, does not have vertical cutting function, can not satisfy the processing demand in the existing market.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a full-automatic single armed cutting machine of rotatory and chamfer in plane is realized through the cylinder to reasonable in design, simple structure, area are little, convenient operation, high accuracy, stable performance in the course of working.
In order to solve the technical problem, the utility model provides a full-automatic single-arm cutting machine, which comprises a base, a workbench, a curved boom and a cutting device, wherein the cutting device comprises a pneumatic rotating mechanism, a pneumatic chamfering mechanism and a cutting mechanism, the cutting mechanism comprises a cutting knife, a cutting frame and a cutting motor, the pneumatic rotating mechanism comprises a rotating gear, a rack and a rack cylinder, the rack cylinder is fixedly connected with the rack, the rack drives the rotating gear to rotate, the pneumatic chamfering mechanism comprises a first chamfering cylinder, a second chamfering cylinder, a first chamfering rotating bar, a second chamfering rotating bar and a rotating shaft, the first chamfering cylinder drives the first chamfering rotating bar to rotate, the second chamfering cylinder drives the second chamfering rotating bar to rotate, two ends of the rotating shaft are respectively connected with the first chamfering rotating bar and the second chamfering rotating bar in a rotating manner, the cutting mechanism is fixedly connected with the rotating shaft.
Further, the rack cylinder is a double-head cylinder.
The pneumatic rotating mechanism is characterized by further comprising a rotating angle positioner, the rotating angle positioner comprises two rotating positioning seats and one rotating positioning block, the two rotating positioning seats are fixedly connected with the pneumatic rotating mechanism, and the rack cylinder stops driving after the rotating positioning seats touch the rotating positioning blocks.
Further, still include the chamfer locator, the chamfer locator includes two chamfer positioning seats, the chamfer positioning seat with cutting frame fixed connection, first chamfer revolving bar touches behind the chamfer positioning seat, first chamfer cylinder and second chamfer cylinder stop the drive.
Furthermore, a longitudinal moving device is arranged between the base and the bent arm, and the longitudinal moving device comprises a longitudinal guide rail, a longitudinal sliding seat and a longitudinal driving motor.
Further, still be provided with the lateral shifting device between the curved boom and the cutting device, the lateral shifting device includes transverse guide, horizontal slide and horizontal driving motor, transverse guide with vertical slide fixed connection, horizontal slide with curved boom fixed connection.
Furthermore, two longitudinal guide rails are arranged, and the longitudinal sliding seat slides on the two longitudinal guide rails simultaneously.
Further, the device also comprises an infrared inductor and a magnetic grid ruler.
Furthermore, a vertical moving device is arranged on the bent arm and comprises a vertical lead screw, a vertical sliding seat and a vertical driving motor, and the vertical sliding seat is fixedly connected with the cutting device.
Further, the device also comprises a PLC automatic operation device.
The utility model has the advantages that:
1. the utility model adopts an integrated structure, the bed body is firm and stable, and the stability is high;
2. the utility model adopts the infrared ray tool setting and the magnetic grid ruler technology, and the size is accurate;
3. the cutting device of the utility model adopts the cylinder rotation and chamfering, and has high stability;
4. the utility model has compact appearance, no need of dismounting and loading, and convenient field installation;
5. the utility model discloses still have area little, easy and simple to handle, process velocity is fast, the precision is high.
Drawings
Fig. 1 is a schematic side view of the present invention;
FIG. 2 is a schematic view of the three-dimensional structure of the present invention
Fig. 3 is a rear view structure diagram of the present invention;
fig. 4 is a schematic perspective view of the cutting device of the present invention;
fig. 5 is a schematic top view of the cutting device of the present invention;
fig. 6 is a rear view schematic diagram of the middle cutting device of the present invention;
fig. 7 is a schematic side view of the cutting device of the present invention;
1-base, 2-workbench, 3-bent arm, 41-longitudinal guide rail, 42-longitudinal guide rail, 51-transverse guide rail, 52-transverse slide carriage, 6-cutting device, 611-cutting knife, 612-cutting frame, 613-cutting motor, 621-rotating gear, 622-rack, 623-rotating positioning seat, 624-rotating positioning block, 625-rack cylinder, 631-first chamfering cylinder, 632-first chamfering rotating strip, 633-second chamfering cylinder, 634-chamfering positioning seat, 635-rotating shaft, 71-vertical screw rod, 72-vertical driving motor and 73-vertical slide carriage.
Detailed Description
The present invention is further described with reference to the following drawings and specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention.
The first embodiment is as follows:
a full-automatic single-arm cutting machine comprises a base 1, a workbench 2, a bent arm 3 and a cutting device 6, and is characterized in that the cutting device 6 comprises a pneumatic rotating mechanism, a pneumatic chamfering mechanism and a cutting mechanism, the cutting mechanism comprises a cutting knife 611 and a cutting motor 613, the pneumatic rotating mechanism comprises a rotating gear 621, a rack 622 and a rack cylinder 625, the rack cylinder 625 is fixedly connected with the rack 622, the rack 622 drives the rotating gear 621 to rotate, the pneumatic chamfering mechanism comprises a first chamfering cylinder 631, a second chamfering cylinder 633, a first chamfering rotating bar 632, a second chamfering rotating bar 635 and a rotating shaft 635, the first chamfering cylinder 631 drives the first chamfering rotating bar 632 to rotate, the second chamfering cylinder 633 drives the second chamfering rotating bar to rotate, two ends of the rotating shaft 635 are respectively connected with the first chamfering rotating bar 632 and the second chamfering rotating bar in a rotating manner, the cutting mechanism is fixedly connected to the rotating shaft 635.
At present, many stone processing enterprises often need to carry out operations such as cutting, polishing to the stone material in the process of processing the stone material. Traditional single armed cutting machine in the existing market adopts the xarm fixed, platform walking structural design, and the precision is low, and processingquality is poor, the manual hand cutting, and workman intensity of labour is big, can only transversely cut, does not have vertical cutting function, can not satisfy the processing demand in the existing market.
The utility model adopts the method of single-arm cutting, which has the advantages of simple structure and material saving.
The rack 622 drives the rotation gear 621 to rotate, and further drives the cutting knife 611 to rotate.
Example two:
on the basis of the first embodiment, the second embodiment is further improved, and the rack cylinder 625 is a double-acting cylinder. The double-acting cylinder refers to a cylinder with two cavities capable of respectively inputting compressed air to realize bidirectional movement.
Example three:
on the basis of the first embodiment, the second embodiment and/or the third embodiment, the fourth embodiment is further improved, and further includes a rotation angle positioner, the rotation angle positioner includes two rotation positioning seats 623 and a rotation positioning block 624, the two rotation positioning seats 623 are fixedly connected with the pneumatic rotation mechanism, and after the rotation positioning seats 623 touch the rotation positioning block 624, the rack cylinder 625 stops driving. More usually, the angle of rotation locator location rotation is 90 degrees, and other angles are also possible certainly, still belong to the utility model discloses a within the scope of protection.
Example four:
on the basis of the first embodiment, the second embodiment and/or the third embodiment, the chamfering fixture further includes two chamfering positioning seats 634, the chamfering positioning seats 634 are fixedly connected with the cutting frame 612, and after the first chamfering rotating bar 632 touches the chamfering positioning seats 634, the first chamfering cylinder 631 and the second chamfering cylinder 633 stop driving. . More usually, the angle of chamfer locator location chamfer is 45 degrees, and other chamfer angles are also possible certainly, still belong to the utility model discloses an within the scope of protection. In addition, four, two, and two chamfer positioning seats 634 can be provided.
Example five:
on the basis of the first embodiment, the second embodiment, the third embodiment and/or the fourth embodiment, the fifth embodiment is further improved, a longitudinal moving device is further arranged between the base 1 and the curved arm 3, the longitudinal moving device comprises a longitudinal guide rail 41, a longitudinal sliding seat 42 and a longitudinal driving motor, and the cutting device 6 is driven to move longitudinally by driving the whole curved arm 3 to move longitudinally. Guide rail (guide rail): grooves or ridges made of metal or other material, a means to withstand, secure, guide and reduce friction of moving devices or equipment. Longitudinal grooves or ridges on the surface of the guide rail for guiding, fixing machine parts, special equipment, instruments, etc. The guide rail is also called as a slide rail, a linear guide rail and a linear slide rail, is used in the linear reciprocating motion occasion, has higher rated load than a linear bearing, can bear certain torque, and can realize high-precision linear motion under the condition of high load.
Example six:
on the basis of the fifth embodiment, the sixth embodiment is further improved, a transverse moving device is further arranged between the curved boom 3 and the cutting device 6, the transverse moving device comprises a transverse guide rail 51, a transverse sliding seat 52 and a transverse driving motor, the transverse guide rail 51 is fixedly connected with the longitudinal sliding seat 42, the transverse sliding seat 52 is fixedly connected with the curved boom 3, and the cutting device 6 is driven to transversely move by driving the whole curved boom 3 to transversely move.
Example seven:
on the basis of the fifth embodiment, the seventh embodiment is further improved, two longitudinal guide rails 41 are provided, and the longitudinal sliding base 42 slides on the two longitudinal guide rails 41 at the same time, so as to achieve the effect of stable movement.
Example eight:
on the basis of the seventh embodiment, the eighth embodiment is further improved, and further comprises an infrared sensor and a magnetic grid ruler, wherein the infrared sensor is used for sensing the cutting position of the cutting knife 611, the magnetic grid ruler can be arranged in one or more of a vertical moving device, a transverse moving device and/or a longitudinal moving device, and the magnetic grid ruler can accurately count. The magnetic grid ruler is formed by coating a layer of magnetic glue with the thickness of 10-20 mu m on a non-magnetic conductive material. The magnetic glue is mainly formed by mixing a nickel-cobalt alloy high-permeability magnetic material and gum. The tensile strength is high and the material is not easy to deform. Then, the magnetic poles, n-pole and s-pole on the tape alternate. The n-pole and s-pole recorded on the magnetic tape are made of a magnetic recording head. Equally spaced (typically 200 microns or 50 microns) and periodically varying electrical signals are magnetically recorded on the magnetic scale. When the displacement is detected using it as a reference scale for measuring the displacement, a magnetic signal recorded on the magnetic scale is read by the magnetic pickup head, and the displacement is digitally displayed or transmitted to the positioning ring through a detection circuit. The magnetic grid used for the measurement is different from the ordinary magnetic tape. The equidistant magnetic recording precision of the magnetic grid magnetic scale for measurement is higher, and the high-precision recording is required on special magnetic recording equipment. Position measurements can also be made when the relative speed of movement between the magnetic scale and the magnetic pickup is very low or at rest, and the measurements are only position dependent and not velocity dependent.
Example nine:
on the basis of the first embodiment, the second embodiment, the third embodiment, the fourth embodiment, the fifth embodiment, the sixth embodiment, the seventh embodiment and/or the eighth embodiment, the ninth embodiment is further improved, wherein a vertical moving device is arranged on the bending arm 3, the vertical moving device comprises a vertical screw rod 71, a vertical sliding seat 73 and a vertical driving motor 72, and the vertical sliding seat 73 is fixedly connected with the cutting device 6. The ball screw is the most commonly used transmission element on tool machinery and precision machinery, and has the main function of converting rotary motion into linear motion or converting torque into axial repeated acting force, and has the characteristics of high precision, reversibility and high efficiency. Ball screws are widely used in various industrial equipments and precision instruments due to their small frictional resistance.
Example ten:
on the basis of the first embodiment, the second embodiment, the third embodiment, the fourth embodiment, the fifth embodiment, the sixth embodiment, the seventh embodiment, the eighth embodiment and/or the ninth embodiment, the tenth embodiment is further improved, and the PLC automatic operation device is further included, wherein the PLC is an electronic device which is specially designed for digital operation and is applied in an industrial environment. It uses programmable memory to store the instructions for executing logical operation, sequential operation, timing, counting and arithmetic operation, and can control various types of machinery or production process by digital or analog input and output. The PLC and its associated peripheral devices should be designed on the principle of being easily integrated with the industrial control system and easily expanding its functions. The PLC is manufactured by adopting a modern large-scale integrated circuit technology and a strict production process, and an internal circuit adopts an advanced anti-interference technology, so that the PLC has high reliability.
The utility model has the advantages that:
1. the utility model adopts an integrated structure, the bed body is firm and stable, and the stability is high;
2. the utility model adopts the infrared ray tool setting and the magnetic grid ruler technology, and the size is accurate;
3. the cutting device 6 of the utility model adopts the cylinder rotation and chamfering, and has high stability;
4. the utility model has compact appearance, no need of dismounting and loading, and convenient field installation;
5. the utility model discloses still have area little, easy and simple to handle, process velocity is fast, the precision is high.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutes or changes made by the technical personnel in the technical field on the basis of the utility model are all within the protection scope of the utility model. The protection scope of the present invention is subject to the claims.
Claims (10)
1. The utility model provides a full-automatic single armed cutting machine, includes base (1), workstation (2), curved boom (3) and cutting device (6), its characterized in that, cutting device (6) include pneumatic rotary mechanism, pneumatic chamfer mechanism and cutting mechanism, cutting mechanism includes cutting knife (611), cutting frame (612) and cutting motor (613), pneumatic rotary mechanism includes rotating gear (621), rack (622) and rack cylinder (625), rack cylinder (625) with rack (622) fixed connection, rack (622) drive rotating gear (621) are rotatory, pneumatic chamfer mechanism includes first chamfer cylinder (631), second chamfer cylinder (633), first chamfer rotation strip (632), second chamfer rotation strip and rotation axis (635), first chamfer cylinder (631) drive first chamfer rotation strip (632) is rotatory, the second chamfer cylinder (633) drives the second chamfer rotating strip to rotate, two ends of the rotating shaft (635) are respectively connected with the first chamfer rotating strip (632) and the second chamfer rotating strip in a rotating mode, and the cutting mechanism is fixedly connected with the rotating shaft (635).
2. The full-automatic single-arm cutting machine according to claim 1, characterized in that the rack cylinder (625) is a double-headed cylinder.
3. The full-automatic single-arm cutting machine according to claim 1, further comprising a rotation angle positioner, wherein the rotation angle positioner comprises two rotation positioning seats (623) and a rotation positioning block (624), the two rotation positioning seats (623) are fixedly connected with the pneumatic rotation mechanism, and the rack cylinder (625) stops driving after the rotation positioning seats (623) touch the rotation positioning block (624).
4. The full-automatic single-arm cutting machine according to claim 1, further comprising a chamfering positioner, wherein the chamfering positioner comprises two chamfering positioning seats (634), the chamfering positioning seats (634) are fixedly connected with the cutting frame (612), and after the first chamfering rotating strip (632) touches the chamfering positioning seats (634), the first chamfering cylinder (631) and the second chamfering cylinder (633) are stopped from driving.
5. The full-automatic single-arm cutting machine according to claim 1, characterized in that a longitudinal moving device is further arranged between the base (1) and the bending arm (3), and comprises a longitudinal guide rail (41), a longitudinal slide (42) and a longitudinal driving motor.
6. The full-automatic single-arm cutting machine according to claim 5, characterized in that a transverse moving device is arranged between the curved arm (3) and the cutting device (6), the transverse moving device comprises a transverse guide rail (51), a transverse sliding seat (52) and a transverse driving motor, the transverse guide rail (51) is fixedly connected with the longitudinal sliding seat (42), and the transverse sliding seat (52) is fixedly connected with the curved arm (3).
7. Full-automatic single-arm cutting machine according to claim 5, characterized in that said longitudinal guides (41) are provided in two, said longitudinal slide (42) sliding simultaneously on two of said longitudinal guides (41).
8. The full-automatic single-arm cutting machine according to claim 1, further comprising an infrared sensor and a magnetic scale.
9. The machine according to claim 1, characterized in that the curved boom (3) is provided with vertical movement means comprising a vertical screw (71), a vertical slide (73) and a vertical drive motor (72), the vertical slide (73) being fixedly connected to the cutting device (6).
10. The full-automatic single arm cutting machine according to claim 1, further comprising a PLC automatic operation device.
Priority Applications (1)
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CN202020366068.2U CN212602656U (en) | 2020-03-21 | 2020-03-21 | Full-automatic single-arm cutting machine |
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CN202020366068.2U CN212602656U (en) | 2020-03-21 | 2020-03-21 | Full-automatic single-arm cutting machine |
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TR01 | Transfer of patent right |
Effective date of registration: 20230106 Address after: 261 Hushan Road, Xiaozhi Town, Linhai City, Taizhou City, Zhejiang Province Patentee after: ShangGuan Zhaozheng Address before: 261 Hushan Road, Xiaozhi Town, Linhai City, Taizhou City, Zhejiang Province Patentee before: LINHAI ZHENGDA MACHINERY CO.,LTD. |
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TR01 | Transfer of patent right |