CN212600194U - Automatic punching equipment for aluminum pressing block of photovoltaic module - Google Patents
Automatic punching equipment for aluminum pressing block of photovoltaic module Download PDFInfo
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- CN212600194U CN212600194U CN202020616209.1U CN202020616209U CN212600194U CN 212600194 U CN212600194 U CN 212600194U CN 202020616209 U CN202020616209 U CN 202020616209U CN 212600194 U CN212600194 U CN 212600194U
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Abstract
The utility model relates to an automatic punching device for an aluminum press block of a photovoltaic module, which is provided with an integrated pressing mechanism, a punching mechanism and a sawing mechanism, and can realize the process of punching firstly and punching secondly on one machine by matching with the structure of a propulsion cylinder and a track, without the participation of manpower, thereby improving the production efficiency and improving the production precision by a full-automatic control mode; a roll shaft is arranged in the center of the saw wheel, bearings are arranged on two sides of the roll shaft and fixed on the sawing box body, and one end of the roll shaft is connected with a motor; the bottom of the sawing box body is connected with the sawing cylinder through a thickening push rod. The other nozzle that is provided with of saw wheel can get the coolant liquid through the water pump and carry out water spray cooling to the saw wheel, can wash away the aluminium bits on the saw wheel simultaneously, prevents that the saw wheel from because the metal that the unable timely heat dissipation of temperature arouses is tired, has prolonged the life of saw wheel to the stability of production has been improved.
Description
Technical Field
The utility model relates to an automatic die-cut equipment of photovoltaic module aluminium system briquetting.
Background
Photovoltaic aluminium briquetting belongs to the fastener, plays the effect of installation and fixed photovoltaic panel in solar photovoltaic power generation system. The quality of the photovoltaic briquette determines the operational stability of a photovoltaic power plant.
Photovoltaic briquetting needs to be made through punching equipment and die-cut equipment, but the equipment in the past has following defect:
1. the traditional briquetting production equipment comprises a punching device and a punching device, the aluminum material strip needs to be manually transported to a punching device platform after being punched, the production efficiency is low, and the production precision cannot be further improved due to manual participation;
2. meanwhile, the saw wheel in the punching equipment usually works for a long time, and the high temperature generated during cutting easily causes metal fatigue, so that the service life of the saw wheel is seriously influenced;
3. in addition, the poor heat dissipation of the saw wheel can cause the axle center of the saw wheel to deviate, thereby affecting the normal cutting work of the saw wheel and seriously causing the quality problem of products.
Therefore, at present, an automatic punching device for a photovoltaic module aluminum pressing block, which can timely dissipate heat of a saw wheel and integrate punching and punching, is needed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the aforesaid not enough, provide one kind and can make the saw wheel in time dispel the heat, punch a hole, the automatic die-cut equipment of photovoltaic module aluminium system briquetting of die-cut integration.
The purpose of the utility model is realized like this:
the utility model relates to an automatic punching device for an aluminum pressing block of a photovoltaic module, which comprises a punching mechanism, a pressing mechanism, a sawing mechanism and an operating platform; a track is arranged on the right side of the operating platform, and the width of the track is larger than that of the aluminum material strip; a propulsion cylinder is arranged at the right end of the track, a cylinder seat of the propulsion cylinder is fixed on the track, and a propulsion block is fixed at the end part of a piston rod of the propulsion cylinder; a punching mechanism is arranged right above the track and comprises a punching support frame and a punching cylinder, the punching support frame is fixed on the operating platform, the punching cylinder is arranged in the middle of the punching support frame, a cylinder seat of the punching cylinder is fixed on the punching support frame, and a punching die is fixed at the end part of a piston rod of the punching cylinder; a pressing mechanism is arranged above the track and on the left side of the punching mechanism, the pressing mechanism comprises a pressing support frame and a pressing cylinder, the pressing support frame is fixed on the operating platform, the pressing cylinder is arranged in the middle of the pressing support frame, a cylinder seat of the pressing cylinder is fixed on the pressing support frame, and a pressing block is fixed at the end part of a piston rod of the pressing cylinder; the track below the pressing mechanism and the operation platform are provided with cutting seams which are coincident; a sawing mechanism is arranged right below the pressing mechanism and comprises a saw wheel, a sawing box body, a motor and a sawing cylinder; the upper end of the saw wheel is over against the cutting seam, a roll shaft is arranged in the center of the saw wheel, bearings are arranged on two sides of the roll shaft, seats of the bearings are fixed on the sawing box body, one side of the roll shaft is connected with a motor, the bottom of the motor is fixed on a fixed platform, and one side of the fixed platform is fixed on the sawing box body; a sawing cylinder is arranged below the sawing box body, and the upper end of a thickening push rod of the sawing cylinder is fixed at the bottom of the sawing box body; a nozzle is arranged beside the lower end of the saw wheel; the nozzle is connected with a plastic pipe; moulding pipe connection water pump, water pump pass through the transfer line and connect the liquid reserve tank, are provided with the elasticity water pipe on the liquid reserve tank, and the liquid reserve tank is connected to the one end of elasticity water pipe, and the other end of elasticity water pipe is connected to the outlet of saw cutting the bottom half and offering, and the bottom of saw cutting the box is provided with the filter layer.
Operation platform's left side is provided with the conveyer belt that length direction and operation platform are unanimous, the conveyer belt is located hold-down mechanism's left side, and the left side of conveyer belt is provided with the bin.
And a supporting table is arranged below the operating platform.
An elastic water pipe is connected in a water outlet formed in the bottom of the sawing box body and is connected with a liquid storage tank.
The bottom of the sawing box body is provided with a filter layer.
The utility model discloses photovoltaic module aluminium system briquetting automatic punching equipment has following advantage:
1. the utility model is provided with the integrated punching mechanism, the pressing mechanism and the sawing mechanism, and the structure of the propelling cylinder and the track is matched to realize the process of punching first and then sawing on one machine, so that the manual participation is not needed, the production efficiency is improved, and the production precision is improved by a full-automatic control mode;
2. the utility model discloses set up the nozzle by the saw wheel of saw cutting mechanism, pump coolant liquid to the nozzle through the water pump, the nozzle carries out water spray cooling to the saw wheel, can wash away the aluminium bits on the saw wheel simultaneously, prevents that the saw wheel from because the high temperature can't in time dispel the heat and cause metal fatigue, has lengthened the life of saw wheel;
3. the utility model discloses use the nozzle to spray the cooling liquid to the saw wheel cooling back, avoided the saw wheel because the heat dissipation is not smooth and lead to the skew in its axle center, guaranteed the normal cutting of saw wheel, improved the stability of production, guaranteed the product quality.
Drawings
Fig. 1 is the utility model discloses photovoltaic module aluminium briquetting automatic punching equipment's schematic structure.
Fig. 2 is a front view of the saw mechanism of fig. 1.
In the figure: the device comprises a punching mechanism 1, a pressing mechanism 2, a sawing mechanism 3, an operating platform 4, a rail 5, a punching support frame 6, a punching cylinder 7, a punching die 8, a pressing support frame 9, a pressing cylinder 10, a pressing block 11, a saw wheel 12, a conveying belt 13, a storage box 14, a support table 15, a roller shaft 16, a bearing 17, a motor 18, a fixing platform 19, a shaping pipe 20, a water pump 21, a nozzle 22, a sawing box body 23, a filter layer 24, a thickening push rod 25, a sawing cylinder 26, an elastic water pipe 27, a liquid storage box 28, a propelling cylinder 29, a propelling block 30 and a cutting seam 31.
Detailed Description
Referring to fig. 1 to 2, the utility model relates to an automatic punching device for an aluminum pressing block of a photovoltaic module, which comprises a punching mechanism 1, a pressing mechanism 2, a sawing mechanism 3 and an operating platform 4; a track 5 is arranged on the right side of the operating platform 4, and the width of the track 5 is larger than that of the aluminum material strip; a propulsion cylinder 29 is arranged at the right end of the rail 5, a cylinder seat of the propulsion cylinder 29 is fixed on the rail 5, a propulsion block 30 is fixed at the end of a piston rod of the propulsion cylinder 29, and the propulsion block 30 of the propulsion cylinder 29 pushes the aluminum material strip to move leftwards on the rail 5;
a punching mechanism 1 is arranged right above the track 5, the punching mechanism 1 comprises a punching support frame 6 and a punching cylinder 7, the punching support frame 6 is fixed on the operating platform 4, the punching cylinder 7 is arranged in the middle of the punching support frame 6, a cylinder seat of the punching cylinder 7 is fixed on the punching support frame 6, a punching die 8 is fixed at the end part of a piston rod of the punching cylinder 7, and the piston rod of the punching cylinder 7 pushes the punching die 8 to press downwards to punch a hole on the aluminum material strip;
a pressing mechanism 2 is arranged on the left side of the punching mechanism 1 above the track 5, the pressing mechanism 2 comprises a pressing support frame 9 and a pressing cylinder 10, the pressing support frame 9 is fixed on the operating platform 4, the pressing cylinder 10 is arranged in the middle of the pressing support frame 9, a cylinder seat of the pressing cylinder 10 is fixed on the pressing support frame 9, a pressing block 11 is fixed at the end part of a piston rod of the pressing cylinder 10, and the piston rod of the pressing cylinder 10 pushes the pressing block 11 to press downwards so as to press the aluminum material strip on the track 5;
the track 5 and the operation platform 4 below the pressing mechanism 2 are provided with cutting seams 31 which are overlapped; a sawing mechanism 3 is arranged right below the pressing mechanism 2, and the sawing mechanism 3 comprises a saw wheel 12, a sawing box body 23, a motor 18 and a sawing cylinder 26; the upper end of the saw wheel 12 is over against the cutting seam 31, the circle center of the saw wheel 12 is provided with a roll shaft 16, two sides of the roll shaft 16 are provided with bearings 17, a seat of the bearing 17 is fixed on the sawing box body 23, one side of the roll shaft 16 is connected with a motor 18, the motor 18 drives the roll shaft 16 to drive the saw wheel 12 to rotate rapidly, the bottom of the motor 18 is fixed on a fixed platform 19, and one side of the fixed platform 19 is fixed on the sawing box body 23; a sawing cylinder 26 is arranged below the sawing box body 23, the upper end of a thickening push rod 25 of the sawing cylinder 26 is fixed at the bottom of the sawing box body 23, and the sawing cylinder 26 can push the sawing box body 23 and then push the saw wheel 12 to move up and down; a nozzle 22 is arranged beside the lower end of the saw wheel 12, and the nozzle 22 sprays cooling liquid onto the saw wheel 12 to reduce the high temperature of the saw wheel 12 after cutting aluminum materials; the nozzle 22 is connected with a shaping pipe 20, the shaping pipe 20 conveys cooling liquid to the nozzle 22, and the shaping pipe 20 can keep the shape after bending; the plastic pipe 20 is connected with the water pump 21, the water pump 21 is connected with the liquid storage tank 28 through a liquid conveying pipe, an elastic water pipe 27 is arranged on the liquid storage tank 28, the elastic water pipe 27 can adapt to the up-and-down movement of the sawing box body 23, one end of the elastic water pipe 27 is connected with the liquid storage tank 28, the other end of the elastic water pipe 27 is connected with a water outlet formed in the bottom of the sawing box body 23, and a filter layer 24 is arranged at the bottom of the sawing box body 23 and can be used for filtering.
A conveying belt 13 with the length direction consistent with that of the operating platform 4 is arranged on the left side of the operating platform 4, and the conveying belt 13 is positioned on the left side of the pressing mechanism 2; a storage box 14 is provided on the left side of the conveyor belt 13, and the conveyor belt 13 carries the punched aluminum briquettes into the storage box 14 for storage.
A supporting table 15 is arranged below the operating platform 4, and the supporting table 15 supports the whole operating platform 4.
The utility model discloses the theory of operation of the automatic die-cut equipment of photovoltaic module aluminium briquetting is: the propulsion cylinder 29 propels the aluminum material strip to move leftward by a preset distance; then the punching cylinder 7 pushes the punching die 8 to press downwards, and the aluminum material strip is punched; meanwhile, the pressing cylinder 10 pushes the pressing block 11 to press downwards, so that the aluminum material strip is pressed on the rail 5; then, the sawing cylinder 26 pushes the sawing box body 23, and then pushes the upper end of the saw wheel 12 to cut the aluminum material block through the cutting seam 31; during the period, the water pump 21 pumps the cooling liquid in the liquid storage tank 28 into the shaping pipe 20, the shaping pipe 20 is conveyed into the nozzle 22, and the nozzle 22 sprays the cooling liquid to the saw wheel 12 to cool the saw wheel; the sawing cylinder 26 drives the sawing box body 23 to drive the sawing wheel 12 to retract, the cutting seam 31 is withdrawn, and the punching cylinder 7 and the pressing cylinder 10 respectively drive the punching die 8 and the pressing block 11 to retract; the pushing cylinder 29 pushes the aluminum material strip to move leftward by a predetermined distance, and the aluminum material strip is cut to form aluminum briquettes which are transported on the conveyor 13 and conveyed to the storage bin 14.
Claims (5)
1. The utility model provides a photovoltaic module aluminium briquetting automatic die-cut equipment which characterized in that: comprises a punching mechanism (1), a pressing mechanism (2), a sawing mechanism (3) and an operating platform (4); a track (5) is arranged on the right side of the operating platform (4), and the width of the track (5) is greater than that of the aluminum material strip; a propulsion cylinder (29) is arranged at the right end of the track (5), a cylinder seat of the propulsion cylinder (29) is fixed on the track (5), and a propulsion block (30) is fixed at the end part of a piston rod of the propulsion cylinder (29); a punching mechanism (1) is arranged right above the track (5), the punching mechanism (1) comprises a punching support frame (6) and a punching cylinder (7), the punching support frame (6) is fixed on the operating platform (4), the punching cylinder (7) is arranged in the middle of the punching support frame (6), a cylinder seat of the punching cylinder (7) is fixed on the punching support frame (6), and a punching die (8) is fixed at the end part of a piston rod of the punching cylinder (7); a pressing mechanism (2) is arranged on the left side of the punching mechanism (1) above the track (5), the pressing mechanism (2) comprises a pressing support frame (9) and a pressing cylinder (10), the pressing support frame (9) is fixed on the operating platform (4), the pressing cylinder (10) is arranged in the middle of the pressing support frame (9), a cylinder seat of the pressing cylinder (10) is fixed on the pressing support frame (9), and a pressing block (11) is fixed at the end part of a piston rod of the pressing cylinder (10); a track (5) below the pressing mechanism (2) and the operating platform (4) are provided with cutting seams (31) which are overlapped; a sawing mechanism (3) is arranged right below the pressing mechanism (2), and the sawing mechanism (3) comprises a saw wheel (12), a sawing box body (23), a motor (18) and a sawing cylinder (26); the upper end of the saw wheel (12) is opposite to the cutting seam (31), a roll shaft (16) is arranged at the circle center of the saw wheel (12), bearings (17) are arranged on two sides of the roll shaft (16), a seat of each bearing (17) is fixed on the saw cutting box body (23), one side of the roll shaft (16) is connected with a motor (18), the bottom of the motor (18) is fixed on a fixed platform (19), and one side of the fixed platform (19) is fixed on the saw cutting box body (23); a sawing cylinder (26) is arranged below the sawing box body (23), and the upper end of a thickening push rod (25) of the sawing cylinder (26) is fixed at the bottom of the sawing box body (23); the saw wheel (12) lower extreme is other to be provided with nozzle (22), nozzle (22) are connected plastic tube (20), water pump (21) is connected in plastic tube (20), and liquid reserve tank (28) is connected through the transfer line in water pump (21).
2. The automatic punching equipment for the aluminum pressing block of the photovoltaic module as claimed in claim 1, wherein: a conveying belt (13) with the length direction consistent with that of the operating platform (4) is arranged on the left side of the operating platform (4), and the conveying belt (13) is positioned on the left side of the pressing mechanism (2); a storage box (14) is arranged at the left side of the conveying belt (13).
3. The automatic punching equipment for the aluminum pressing block of the photovoltaic module as claimed in claim 1, wherein: and a support table (15) is arranged below the operating platform (4).
4. The automatic punching equipment for the aluminum pressing block of the photovoltaic module as claimed in claim 1, wherein: an elastic water pipe (27) is connected in a water outlet formed in the bottom of the sawing box body (23), and the elastic water pipe (27) is connected with a liquid storage tank (28).
5. The automatic punching equipment for the aluminum pressing block of the photovoltaic module as claimed in claim 1, wherein: the bottom of the sawing box body (23) is provided with a filter layer (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020616209.1U CN212600194U (en) | 2020-04-22 | 2020-04-22 | Automatic punching equipment for aluminum pressing block of photovoltaic module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020616209.1U CN212600194U (en) | 2020-04-22 | 2020-04-22 | Automatic punching equipment for aluminum pressing block of photovoltaic module |
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| Publication Number | Publication Date |
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| CN212600194U true CN212600194U (en) | 2021-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020616209.1U Active CN212600194U (en) | 2020-04-22 | 2020-04-22 | Automatic punching equipment for aluminum pressing block of photovoltaic module |
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| CN (1) | CN212600194U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113714216A (en) * | 2021-08-30 | 2021-11-30 | 长江大学 | Mechanical descaling device for petroleum pipeline |
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2020
- 2020-04-22 CN CN202020616209.1U patent/CN212600194U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113714216A (en) * | 2021-08-30 | 2021-11-30 | 长江大学 | Mechanical descaling device for petroleum pipeline |
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