CN212596853U

CN212596853U - Flocking assembly line

Info

Publication number: CN212596853U
Application number: CN202020761115.3U
Authority: CN
Inventors: 袁成六
Original assignee: Wenzhou Tianshun Flocking Packaging Co ltd
Current assignee: Wenzhou Tianshun Flocking Packaging Co ltd
Priority date: 2020-05-11
Filing date: 2020-05-11
Publication date: 2021-02-26
Anticipated expiration: 2030-05-11

Abstract

The utility model discloses a flocking assembly line solves the more problem of a large amount of workman at present stage. The automatic glue spraying device comprises a placing tool, a tool circulating track and a spray gun which is used for spraying glue all the time during working, the placing tool is installed on the tool circulating track and moves circularly in the automatic glue spraying device under the driving of the tool circulating track, and the spray gun is installed above the tool circulating track and the nozzle of the spray gun faces downwards; the conveying track is conveyed from the electrostatic flocking machine and penetrates through the whole drying gallery, and the floating hair suction device is arranged on the drying gallery and used for sucking and collecting floating hair on products. A whole flocking assembly line only needs two workman to carry out the operation, has realized semi-automatization flocking processing, and production efficiency promotes, and flocking product quality is higher, is particularly suitable for being arranged in glasses box, jewel box, clothes hanger etc. need the product of flocking.

Description

Flocking assembly line

Technical Field

The utility model belongs to the technical field of the flocking and specifically relates to a flocking assembly line.

Background

The flocking technology is widely applied to clothing electronic products and packages nowadays, the texture and aesthetic feeling of the products are improved, a flocking machine is also called as a high-voltage electrostatic generator, the principle of electrostatic flocking is to utilize the physical characteristics that like charges repel each other and opposite charges attract each other, so that the fluff is charged with negative charges, an object needing flocking is placed under the condition of zero potential or grounding, the fluff is attracted by a plant body at an different potential, and is accelerated to fly to the surface of the object needing flocking in a vertical shape, the fluff is vertically adhered to the plant body because the plant body is coated with an adhesive, and the electrostatic flocking is a new production process generated by utilizing the natural characteristics of the charges.

The existing flocking production line needs a plurality of workers to arrange in a production line mode, the procedures of feeding, glue spraying, flocking, hanging materials, material taking, velvet blowing and the like of products all need to arrange one worker to process respectively, the number of workers is large, the production efficiency is low, the cost of the workers is high, the production quality of the products is unstable, and the cost of enterprises on product flocking is increased.

Disclosure of Invention

The utility model aims at: in order to overcome the defects of the prior art, the utility model provides a flocking assembly line solves the more problem of quantity of the workman at present stage.

The technical scheme of the utility model: the automatic glue spraying device comprises a placing tool, a tool circulating track and a spray gun which is used for spraying glue all the time during working, the placing tool is installed on the tool circulating track, the placing tool is driven by the tool circulating track to circularly move in the automatic glue spraying device, and the spray gun is installed above the tool circulating track with a nozzle of the spray gun facing downwards; the conveying track is conveyed from the electrostatic flocking machine to penetrate through the whole drying gallery, and the floating hair sucking device is arranged on the drying gallery and used for sucking and collecting floating hair on a product; the two workers are respectively positioned at the initial end of the automatic glue spraying device and used for swinging products, and the space between the automatic glue spraying device and the electrostatic flocking machine is used for moving the products placed on the tool to the conveying track of the electrostatic flocking machine.

Adopt above-mentioned technical scheme, the product is put earlier on putting the frock, drive by frock circulation track and remove, move to the delivery track by the workman after the spray gun spouts gluey, the product is carried through the delivery track and is carried by electrostatic flocking machine flocking, dry and inhale the superficial hair on the product by the stoving corridor again and absorb the superficial hair device, thereby accomplish the flocking operation, a whole flocking assembly line only needs two workers to carry out the operation, semi-automatization flocking processing has been realized, production efficiency promotes, flocking product quality is higher, be particularly suitable for in the product that needs the flocking such as spectacle-case, jewel case, clothes hanger.

The utility model discloses a further setting: the floating wool absorbing device is provided with at least two floating wool absorbing devices which are respectively arranged in the middle of the drying corridor and outside the tail end outlet of the drying corridor.

Adopt above-mentioned further setting, add the quantity of inhaling the superficial hair device, can strengthen the intensity of inhaling the superficial hair, reduce the quantity of superficial hair on the flocking product, improve the output quality.

The utility model discloses a further setting again: the conveying track comprises two sections, wherein one section is a screen track which is conveyed from the electrostatic flocking machine to penetrate through the whole drying gallery; the other end is a metal mesh cooling track which is positioned at the position of the floating hair sucking device outside the outlet at the tail end of the drying gallery.

By adopting the above further arrangement, the wire mesh track has low cost and can adsorb floating hair, the ventilation effect is good, the maintenance and the installation are still convenient, the heat conductivity of the metal mesh cooling track is better, and the cooling can be accelerated.

The utility model discloses a still further set up: the floating hair sucking device comprises an air exhaust blower, an air exhaust pipeline, a blower and a collecting bag, wherein the air exhaust blower is connected with the air exhaust pipeline, an inlet of the air exhaust pipeline is located above the conveying track, an air exhaust outlet of the blower is located below the conveying track, the inlet of the air exhaust pipeline is right opposite to the air exhaust outlet of the blower, and the collecting bag is installed at the outlet of the air exhaust pipeline.

By adopting the above further arrangement, the blower blows the redundant floating hair on the product on the conveying track and the redundant floating hair is sucked by the air exhaust blower, so that the quantity of the floating hair on the flocked product is further reduced, and the product quality is effectively improved.

The utility model discloses a still further set up: the four walls of the drying gallery are closed, the front and the rear of the drying gallery are provided with inlets and outlets, and the four walls are all provided with heating wires.

By adopting the above further arrangement, the drying speed is high, the heat energy loss is less, and the energy loss is reduced.

The utility model discloses a still further set up: the tooling circulating track comprises a chain wheel, two closed-loop transmission chains and a plurality of fixed blocks, the chain wheel is matched with the closed-loop transmission chains to form the rotary circulating motion of the closed-loop transmission chains, the two closed-loop transmission chains comprise outer chain plates and each fixed block is fixedly connected with the outer side of the closed-loop transmission chain correspondingly, and the middle of the placing tooling is hinged to the fixed block at the position.

Adopt above-mentioned still further setting again, the sprocket drives closed loop driving chain and makes gyration cyclic motion, can realize putting frock recycle, puts only the middle part of frock and articulates with the fixed block, puts the frock and can follow the upset smoothly when closed loop driving chain turning, when avoiding hindering closed loop driving chain's transmission, can make again to put the frock and smoothly move.

The utility model discloses a still further set up: the middle part of the placing tool is connected with the fixing block in a binding mode through a rope to form hinge joint.

By adopting the above further arrangement, the structure design is simple and effective, the cost is lower, and the maintenance is convenient.

The utility model discloses a still further set up: frock circulating track still transports section and gyration section including the level, the level is transported the section level and is set up in order to be used for the level to transport work, the gyration section is used for transporting the terminal frock of putting of section with the level and transports the initial end that transports the section to the level.

Adopt above-mentioned still further setting again, the level to transport the section and can steadily transport the product of putting the frock, prevents that the product from transporting the in-process and dropping.

The utility model discloses a still further set up: the automatic glue spraying device further comprises a glue cleaning pool internally provided with a sol solution, the glue cleaning pool is arranged on the periphery of the tool circulation track, and the sol solution in the pool is over the bottom of the rotation section.

Adopt above-mentioned still further setting again, glue washs the pond and can wash and put frock and frock circulation track, avoids glue accumulation bonding to lead to the part to become invalid.

The utility model discloses a still further set up: the placing tool comprises a base and a plurality of pairs of support frames which are fixedly arranged on the base in a linear transverse mode, each pair of support frames is provided with two support frames which are longitudinally arranged in rows, and the top ends of the support frames are concave.

By adopting the above further arrangement, the planted product can be directly placed on the support frame, the concave shape can limit the planted product, the planted product is prevented from falling off during horizontal displacement, and workers can conveniently displace.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a schematic structural view of the automatic glue spraying device of the present invention;

fig. 3 is a schematic structural view of the placing tool of the present invention;

the automatic glue spraying device 1, the electrostatic flocking machine 2, the drying gallery 3, the floating wool sucking device 4, the conveying track 5, the placing tool 11, the tool circulating track 12, the spray gun 13, the worker 6, the planted product 7, the air exhaust pipeline 41, the collecting bag 42, the wire mesh track 51, the metal mesh cooling track 52, the heating wire 31, the chain wheel 121, the closed-loop transmission chain 122, the fixing block 123, the rope 124, the horizontal conveying section 125, the rotation section 126, the glue cleaning pool 14, the sol solution 141, the base 111 and the support frame 112.

Detailed Description

A flocking assembly line as shown in fig. 1, which comprises an automatic glue spraying device 1, an electrostatic flocking machine 2, a drying gallery 3, a floating wool absorbing device 4 and a conveying track 5, wherein the automatic glue spraying device 1 comprises a placing tool 11, a tool circulating track 12 and a spray gun 13 which sprays glue all the time during working, the spray gun 13 is provided with at least two spray guns, the placing tool 11 is installed on the tool circulating track 12, the placing tool 11 is driven by the tool circulating track 12 to circularly move in the automatic glue spraying device 1, and the spray gun 13 is installed above the tool circulating track 12, and a nozzle of the spray gun 13 faces downwards; the conveying track 5 is conveyed from the electrostatic flocking machine 2 to penetrate through the whole drying gallery 3, and the floating hair suction device 4 is arranged on the drying gallery 3 and used for sucking and collecting floating hair on a product; the two workers 6 are respectively positioned at the initial end of the automatic glue spraying device 1 and used for swinging products, and between the automatic glue spraying device 1 and the electrostatic flocking machine 2 and used for moving the products on the placing tool 11 to the conveying track 5 of the electrostatic flocking machine 2. The product 7 of being planted puts earlier on putting frock 11, frock circulating track 12 drives and puts the product 7 of being planted on putting frock 11 and pass through spray gun 13 below, spray gun 13 during operation is gluey all the time, the product 7 of being planted can be sprayed the adhesive, it is glued the back and is moved to delivery track 5 by the workman to spout through spray gun 13, the product 7 of being planted carries through delivery track 5 and earlier carries out the flocking through electrostatic flocking machine 2 gluey position, dry by stoving corridor 3 again and inhale the superficial hair device 4 and absorb and collect the superficial hair on the product 7 of being planted, thereby accomplish the flocking operation, a whole piece of semi-automatic flocking assembly line has been formed, be particularly suitable for in the product 7 of being planted that needs the flocking such as spectacle-case, jewel case, clothes hanger.

The floating wool absorbing device 4 is provided with at least two floating wool absorbing devices which are respectively arranged in the middle of the drying gallery 3 and outside the tail end outlet of the drying gallery 3. The floating hair sucking device 4 comprises an air exhaust blower, an air exhaust pipeline 41, a blower and a collecting bag 42, wherein the air exhaust blower is connected with the air exhaust pipeline 41, the inlet of the air exhaust pipeline is positioned above the conveying track 5, the air exhaust outlet of the blower is positioned below the conveying track 5, the inlet of the air exhaust pipeline 41 is just opposite to the air exhaust outlet of the blower, and the collecting bag 42 is arranged at the outlet of the air exhaust pipeline 41. When the plant products 7 are conveyed through the drying gallery 3 by the conveying track 5, the blower blows the excessive floating hairs of the plant products 7 on the conveying track 5, and the plant products are sucked into the air suction pipeline 41 by the air suction blower and discharged into the collection bag 42. The strength of sucking the floating hair can be enhanced by increasing the number of the floating hair sucking devices 4 and the operation of the blower.

The conveying track 5 comprises two sections, wherein one section is a screen track 51, and the screen track 51 is conveyed from the electrostatic flocking machine 2 to penetrate through the whole drying gallery 3; the other end is a metal mesh cooling track 52 which is positioned at the position of the floating hair absorbing device outside the outlet at the tail end of the drying gallery 3, namely the metal mesh cooling track 52 is positioned at the position of the rear floating hair absorbing device 4. The wire mesh track is cost-effective and has good ventilation effect, the blowing and air-extracting effect can be enhanced, the heat conductivity of the metal mesh cooling track 52 is good, and the cooling can be accelerated.

The left, right, top and bottom walls of the drying gallery 3 are closed, the front and the back are provided with inlets and outlets, and the four walls are provided with heating wires 31, so that a closed environment is formed, and drying and air extraction are facilitated.

As shown in fig. 2 and 3, the tooling circulating track 12 includes a chain wheel 121, two closed-loop transmission chains 122 arranged in parallel, and a plurality of fixing blocks 123, the chain wheel 121 and the closed-loop transmission chains 122 cooperate to form a revolving circulating motion of the closed-loop transmission chains 121, the two closed-loop transmission chains 122 include outer link plates, and each fixing block 123 is correspondingly and fixedly connected with the outer link plate on the outer side of the closed-loop transmission chain 122. The placing tool 11 is placed on two parallel closed-loop transmission chains 122, and the middle of the placing tool 11 is hinged to the fixing block 123. When the closed-loop transmission chain 122 passes through the corner position, the placing tool 11 is turned over around the hinged position of the placing tool and the fixed block 123, so that the placing tool can smoothly pass through the corner position. The middle part of the placing tool 11 and the fixing block 123 can be bound and connected through a rope 124 to form a hinge joint.

The tool circulating track 12 further comprises a horizontal conveying section 125 and a rotary section 126, wherein the horizontal conveying section 125 is horizontally arranged for horizontal conveying, and the rotary section 126 is used for conveying the placing tool 11 at the tail end of the horizontal conveying section 125 back to the initial end of the horizontal conveying section. The horizontal conveying section 125 can stably convey the planted products 7 in the placing tool, and the planted products 7 are prevented from falling off in the conveying process.

The automatic glue spraying device 1 further comprises a glue cleaning pool 14 filled with a sol solution 141, wherein the glue cleaning pool 14 is arranged on the periphery of the tool circulating track 12, and the sol solution 141 in the pool is submerged at the bottom of the rotating section 126. When the placing tool 11 of the rotating section 126 moves, the placing tool is immersed in the sol solution 141, the sol solution 141 can dissolve glue, and the glue cleaning tank 14 can clean the placing tool 11 and the tool circulating track 12.

The placing tool 11 comprises a base 111 and a plurality of pairs of support frames 112 which are fixedly, linearly and transversely arranged on the base 111, each pair of support frames 112 is provided with two longitudinally-arranged support frames 112, and the top ends of the support frames 112 are concave. The implanted product 7 such as the spectacle case is generally composed of an upper cover and a lower cover, wherein the outer surface of the upper cover or the lower cover is generally a curved surface which is convex outwards, flocking is generally needed on the inner cavity surface, the inner cavity surface of the spectacle case is upward, and the outer surface of the curved surface of the spectacle case is contacted with the concave shape of the support frame 112, so that the spectacle case has a slight limiting effect, but the limiting requirement is met.

Claims

1. A flocking assembly line which characterized in that: the automatic glue spraying device comprises a placing tool, a tool circulating track and a spray gun which is used for spraying glue all the time during working, the placing tool is installed on the tool circulating track, the placing tool is driven by the tool circulating track to circularly move in the automatic glue spraying device, and the spray gun is installed above the tool circulating track with a nozzle of the spray gun facing downwards; the conveying track is conveyed from the electrostatic flocking machine to penetrate through the whole drying gallery, and the floating hair sucking device is arranged on the drying gallery and used for sucking and collecting floating hair on a product; the two workers are respectively positioned at the initial end of the automatic glue spraying device and used for swinging products, and the space between the automatic glue spraying device and the electrostatic flocking machine is used for moving the products placed on the tool to the conveying track of the electrostatic flocking machine.

2. The flocking line of claim 1 wherein: the floating hair absorbing device is provided with at least two floating hair absorbing devices which are respectively arranged in the middle of the drying corridor and outside the outlet at the tail end of the drying corridor.

3. The flocking line of claim 2 wherein: the conveying track comprises two sections, wherein one section is a screen track which is conveyed from the electrostatic flocking machine to penetrate through the whole drying gallery; the other end is a metal mesh cooling track which is positioned at the position of the floating hair sucking device outside the outlet at the tail end of the drying gallery.

4. The flocking line of claim 3 wherein: the floating hair sucking device comprises an air exhaust blower, an air exhaust pipeline, a blower and a collecting bag, wherein the air exhaust blower is connected with the air exhaust pipeline, an inlet of the air exhaust pipeline is located above the conveying track, an air blowing outlet of the blower is located below the conveying track, the inlet of the air exhaust pipeline is right opposite to the air blowing outlet of the blower, and the collecting bag is installed at the outlet of the air exhaust pipeline.

5. The flocking line of claim 1 or 4, wherein: the four walls of the drying gallery are closed, an inlet and an outlet are formed in the front and the rear of the drying gallery, and heating wires are mounted on the four walls.

6. The flocking line of claim 1 or 4, wherein: the frock circulating track is including sprocket, two closed loop driving chains and a plurality of fixed block, the sprocket cooperates in order to form closed loop driving chain rotary circulation motion with closed loop driving chain, two closed loop driving chains are including outer link joint, every the fixed block corresponds the outer link joint fixed connection with the closed loop driving chain outside, the middle part of putting the frock is articulated with the fixed block on the position.

7. The flocking line of claim 6 wherein: the middle part of the placing tool is connected with the fixing block in a binding mode through a rope to form a hinge joint.

8. The flocking line of claim 7 wherein: frock circulating track still transports section and gyration section including the level, the level is transported section level and is set up in order to be used for the level to transport work, the gyration section is used for transporting the terminal frock of putting of section with the level and transports the initial end that transports the section to the level.

9. The flocking line of claim 8 wherein: the automatic glue spraying device further comprises a glue cleaning pool filled with sol solution, the glue cleaning pool is arranged on the periphery of the tool circulation track, and the sol solution in the glue cleaning pool is over the bottom of the rotation section.

10. The flocking line of claim 1 or 4, wherein: the placing tool comprises a base and a plurality of pairs of support frames which are fixedly arranged on the base in a linear transverse mode, each pair of support frames is provided with two support frames which are longitudinally arranged in rows, and the top ends of the support frames are concave.