CN212594042U - Two-section type negative pressure evaporation concentration purification treatment device for food-grade waste phosphoric acid - Google Patents
Two-section type negative pressure evaporation concentration purification treatment device for food-grade waste phosphoric acid Download PDFInfo
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Abstract
The utility model discloses a two-section type negative pressure evaporation concentration purification treatment device for food-grade waste phosphoric acid, which belongs to the technical field of waste phosphoric acid treatment, and utilizes triple effect negative pressure evaporation concentration and single effect negative pressure evaporation concentration purification technology to treat the food-grade waste phosphoric acid, the purity of the recovered regenerated phosphoric acid is high, the mass concentration is more than or equal to 85 percent, and the regenerated phosphoric acid is returned to a workshop for use without any adverse effect on the production process, thereby realizing the economic and efficient treatment of the food-grade waste phosphoric acid and the maximized recycling of phosphoric acid resources; because steam heating average distribution coefficient is high, reuse rate is high, has characteristics such as heat transfer efficiency is high, heat time is short, the utility model discloses the device carries out food level phosphoric acid that gives up and handles total steam consumption and be 1/3 of ordinary evaporation equipment, and the total power of operation is 1/2 of traditional evaporation equipment, has energy saving and consumption reduction, steam consumption is low, the cooling water circulation volume is low grade advantage, utilizes wet, latent heat fully, practices thrift the live steam consumption, reduces running cost.
Description
Technical Field
The utility model belongs to the technical field of useless phosphoric acid is handled, concretely relates to two-period form negative pressure evaporation concentration purification unit of useless phosphoric acid of food level.
Background
Phosphoric acid (H)3PO4) The phosphate is an important inorganic acid, the acidity of the phosphate is a medium-strong acid, the phosphate is an important intermediate product in the industrial production of chemical fertilizers, and the phosphate is mainly used for producing chemical fertilizers, industrial phosphates, feed-grade phosphates, medical phosphates, food phosphoric acid, electronic-grade phosphoric acid and the like.
Phosphoric acid is a relatively stable protonic acid catalyst, and can enable protonated carbonyl to more easily attack a reagent with a nucleophilic group, so that the reaction is accelerated, the occurrence of disproportionation reaction is avoided, and the probability of side reaction is reduced. Due to the advantages of phosphoric acid in organic synthesis, most pharmaceutical enterprises in China generally use phosphoric acid as a catalyst or a solvent when producing bulk drugs and pharmaceutical intermediates of main products. Because the organic reaction in the production process of the pharmaceutical and food additive industry has various reactants, products and the like, the chemical reaction is complex, and the generation of various byproducts is also accompanied, the waste phosphoric acid discharged in the production process of the pharmaceutical intermediate and the food additive has the characteristics of wide sources, complex composition, high concentration and various types of organic pollutants, high toxicity and the like, and becomes one of the industrial waste acids with the most serious pollution.
With the continuous development and expansion of the production scale of the pharmaceutical and food additive industry, the discharge amount of waste phosphoric acid generated in the production process is increased greatly. Because the components in the waste phosphoric acid are complex and the environmental pollution is serious, and the waste phosphoric acid has the characteristics of photolysis resistance, biological degradation resistance, strong toxicity, complex pollutant component content and the like, once the waste phosphoric acid is discharged into a water body without treatment, a large amount of organic matters in the waste phosphoric acid can cause water eutrophication under the action of microorganisms, so that animals and plants in the water body die due to oxygen deficiency, the natural ecological balance of nature is destroyed, and the environment which depends on the existence of human beings is seriously threatened.
At present, various methods for treating waste phosphoric acid exist at home and abroad, but the method mainly comprises the following three methods:
(1) production of aluminium dihydrogen phosphate or aluminium dihydrogen tripolyphosphate
The waste phosphoric acid reacts with aluminum hydroxide to generate aluminum dihydrogen phosphate, the aluminum dihydrogen phosphate is polymerized to generate aluminum dihydrogen tripolyphosphate, and the reaction formula is as follows:
Al(OH)3+3H3PO4＝Al(H2PO4)3+3H2O
Al(H2PO4)3＝AlH2P3O10+2H2O
the waste phosphoric acid is purified and then put into a reaction kettle with aluminum hydroxide in a proper proportion, and the waste phosphoric acid reacts at a certain temperature to obtain liquid or solid aluminum dihydrogen phosphate, or the aluminum dihydrogen phosphate is polymerized to obtain aluminum dihydrogen tripolyphosphate.
(2) Concentration-extraction regeneration process for waste phosphoric acid
Pretreating the waste phosphoric acid by using a settling agent and a decolorizing agent to remove part of impurities, and heating by steam after pretreatment to evaporate and concentrate the waste phosphoric acid and enrich the residual impurities; after cooling the phosphoric acid at the outlet of the concentration device, carrying out post-treatment by using a heavy metal catching agent and a decolorizing agent; and (3) extracting and back-extracting the phosphoric acid after the post-treatment to remove impurities to obtain dilute phosphoric acid, and concentrating the dilute phosphoric acid for the second time to obtain regenerated phosphoric acid with the mass concentration not less than 75%.
(3) Waste phosphoric acid purification-concentration recycling process
The waste phosphoric acid is filtered to remove impurities such as particles and the like, and is purified by a membrane separation technology or an ion exchange resin adsorption technology and the like to obtain dilute phosphoric acid with higher cleanliness, and the purified dilute phosphoric acid is subjected to multiple-effect negative pressure evaporation concentration by using a negative pressure evaporation concentration device to increase the concentration of the phosphoric acid to the concentration of reuse.
Furthermore, the sources of phosphoric acid at home and abroad are divided into a thermal method and a wet method according to the production process conditions: the raw material for producing the phosphoric acid by the thermal method is yellow phosphorus, so the cost of the yellow phosphorus is high, and in addition, the environmental pollution is serious in the production of the phosphoric acid by the yellow phosphorus, so the production of the phosphoric acid by the thermal method cannot be realized in large scale; the wet-process phosphoric acid production is due to the high price, the complex purification process, the high equipment investment and so on, which leads to the continuous increase of the price of the wet-process phosphoric acid production.
However, the three methods for treating waste phosphoric acid have certain disadvantages: the first method for treating waste phosphoric acid has low utilization rate of phosphorus resources, and can only be used for producing phosphate fertilizers and low-grade phosphate products, so that the application range of the method is greatly limited; the second method for treating the waste phosphoric acid needs to introduce a settling agent, a decolorizing agent and a heavy metal catching agent, and also needs extraction, back extraction and secondary concentration, and has complex process, so that the recovery cost of the phosphoric acid is higher, and the economic efficiency and the efficiency are poorer; the third waste phosphoric acid treatment method adopts a membrane separation technology or an ion exchange resin to adsorb and purify waste phosphoric acid, which also causes higher recovery cost of phosphoric acid and poorer economy.
Therefore, according to the development requirements of the pharmaceutical and food additive industry, a purification treatment device for food-grade waste phosphoric acid is urgently needed, phosphoric acid is economically recovered from waste phosphoric acid generated in the production process of the pharmaceutical and food additive industry, phosphoric acid resources can be reused in production, pollution damage of the waste phosphoric acid to the environment is fundamentally solved, and enterprises are assisted to realize clean production.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the defect that exists among the prior art, provide a two-stage form negative pressure evaporative concentration purification unit of useless phosphoric acid of food level, contain phosphoric acid in to the useless phosphoric acid of food level, the physical characteristic of hydrochloric acid, special design's two-stage form negative pressure evaporative concentration purification unit, utilize triple effect negative pressure evaporative concentration + single effect negative pressure evaporative concentration purification technique to handle food level non-phosphoric acid promptly, the regeneration phosphoric acid purity that retrieves and obtains is high, mass concentration is greater than or equal to 85%, return the workshop and use and can not produce any adverse effect to production technology, realize the economic high efficiency processing of the useless phosphoric acid of food level and the maximize recycle of phosphoric acid resource, energy saving; because steam heating average distribution coefficient is high, reuse rate is high, has characteristics such as heat transfer efficiency is high, heat time is short, adopts the utility model discloses the device is handled food-grade useless phosphoric acid and is totally consumed vapour volume 1/3 that is ordinary evaporation equipment, and the total power of operation is 1/2 of traditional evaporation equipment, has energy saving and consumption reduction, the steam consumption is low, the cooling water circulation volume is low grade advantage, has fully utilized humidity, latent heat, has practiced thrift the live steam consumption, has reduced the running cost.
In order to achieve the above object, the technical scheme of the utility model is to design a two-period form negative pressure evaporation concentration purification unit of useless phosphoric acid of food level, including triple effect negative pressure evaporation system, single effect negative pressure evaporation clean system and vacuum system, wherein:
the triple-effect negative pressure evaporation system comprises a single-effect evaporation unit, a double-effect evaporation unit and a triple-effect evaporation unit, wherein the single-effect evaporation unit, the double-effect evaporation unit and the triple-effect evaporation unit are all composed of an evaporator, a separator and a circulating pump, waste phosphoric acid raw liquid from a workshop is pumped into the separator of the single-effect evaporation unit through a feed pump, a concentrated liquid outlet of the separator of the single-effect evaporation unit is connected with a feed inlet of the separator of the double-effect evaporation unit, concentrated liquid reaching a set concentration in the single-effect evaporation unit enters the double-effect evaporation unit through liquid level difference and pressure difference in a downstream mode, a concentrated liquid outlet of the separator of the double-effect evaporation unit is connected with a feed inlet of the separator of the triple-effect evaporation unit, the concentrated liquid reaching the set concentration in the double-effect evaporation unit enters the triple-effect evaporation unit through liquid level difference and pressure difference in the downstream mode, and a concentrated liquid outlet of the separator of the triple-effect evaporation unit is connected with the single, the single-effect negative-pressure evaporation purification system is used for pumping concentrated solution reaching a set concentration in the triple-effect evaporation unit into the single-effect negative-pressure evaporation purification system; the shell pass of the evaporator of the first-effect evaporation unit is connected with external saturated raw steam, the secondary steam outlet of the separator of the first-effect evaporation unit is connected with the shell pass of the evaporator of the second-effect evaporation unit, the secondary steam outlet of the separator of the second-effect evaporation unit is connected with the shell pass of the evaporator of the third-effect evaporation unit, the secondary steam outlet of the separator of the third-effect evaporation unit is connected with a condenser, and the condenser is connected into a vacuum system through a non-condensable gas condenser; a condensate outlet of the condenser is connected with a dilute acid tank, and the dilute acid tank is connected to a dilute acid collecting system through a dilute acid pump;
the single-effect negative-pressure evaporation purification system comprises a single-effect evaporation unit, the single-effect evaporation unit consists of an evaporator, a separator and a circulating pump, concentrated solution reaching a set concentration in the triple-effect evaporation unit of the triple-effect negative-pressure evaporation system is pumped into the separator of the single-effect evaporation unit through a discharge pump, and a concentrated solution outlet of the separator of the single-effect evaporation unit is connected into a phosphoric acid collection system through the discharge pump; the shell pass of the evaporator of the single-effect evaporation unit is connected with external saturated raw steam, the secondary steam outlet of the separator of the single-effect evaporation unit is connected with a condenser, and the condenser is connected to a vacuum system through a non-condensable gas condenser; the condensate outlet of the condenser is connected with a dilute acid tank, and the dilute acid tank is connected to a dilute acid collecting system through a dilute acid pump.
The preferable technical proposal is that a feeding preheater is arranged in each of the primary evaporation unit, the secondary evaporation unit, the tertiary evaporation unit and the primary evaporation unit, the shell side of the feeding preheater in the primary evaporation unit is connected with the shell side of the evaporator of the primary evaporation unit, the shell side of the feeding preheater in the secondary evaporation unit is connected with the shell side of the evaporator of the secondary evaporation unit, the shell side of the feeding preheater in the tertiary evaporation unit is connected with the shell side of the evaporator of the tertiary evaporation unit, the waste phosphoric acid raw liquid from a workshop is preheated by the feeding preheater in the tertiary evaporation unit, the feeding preheater in the secondary evaporation unit and the feeding preheater in the primary evaporation unit in sequence and then is pumped into the separator of the primary evaporation unit, the condensed water outlet of the feeding preheater in the primary evaporation unit is connected with the hot water tank in the tertiary evaporation system, the hot water tank is pumped into the single-effect negative-pressure evaporation purification system through a hot water pump for recycling or discharging;
the shell pass of the feeding preheater in the single-effect evaporation unit is connected with the shell pass of the evaporator of the single-effect evaporation unit, the concentrated solution reaching the set concentration in the triple-effect evaporation unit of the triple-effect evaporation system is preheated by the feeding preheater in the single-effect evaporation unit and then is pumped into the separator of the single-effect evaporation unit, and the condensed water of the feeding preheater in the single-effect evaporation unit is recycled or discharged outside the boiler.
In a further preferred technical scheme, a dilute acid cooler is further arranged in the triple-effect negative-pressure evaporation system, and dilute acid in a dilute acid tank of the triple-effect negative-pressure evaporation system is cooled by the dilute acid cooler in the triple-effect negative-pressure evaporation system and then is connected to a dilute acid collection system;
still be equipped with dilute acid cooler and stock solution jar among the single-effect negative pressure evaporation clean system, dilute acid in the single-effect negative pressure evaporation clean system's the dilute acid cooler of dilute acid jar after cooling through single-effect negative pressure evaporation clean system inserts the dilute acid collecting system, the liquid outlet of stock solution jar is connected through the shell side of feed pump with single-effect negative pressure evaporation clean system's dilute acid cooler, and the useless phosphoric acid stock solution that comes from the workshop gets into in the stock solution jar deposits in the edulcoration back and squeezes into single-effect negative pressure evaporation clean system's dilute acid cooler through the feed pump in, useless phosphoric acid stock solution in the stock solution jar gets into in the three-effect negative pressure evaporation system after single-effect negative pressure evaporation clean system's dilute acid cooler preheats.
Further preferably, the three-effect negative pressure evaporation system and the single-effect negative pressure evaporation purification system are respectively provided with a gas-liquid separation tank, the gas outlet of the non-condensable gas condenser of the three-effect negative pressure evaporation system is connected to the vacuum system through the gas-liquid separation tank in the three-effect negative pressure evaporation system, and the gas outlet of the non-condensable gas condenser of the single-effect negative pressure evaporation purification system is connected to the vacuum system through the gas-liquid separation tank.
The utility model has the advantages and the beneficial effects that:
1. the utility model discloses a to the physical characteristic that contains phosphoric acid, hydrochloric acid in the useless phosphoric acid of food level, two-section type negative pressure evaporative concentration purification unit of special design, utilize triple effect negative pressure evaporative concentration + single effect negative pressure evaporative concentration purification technology to handle the useless phosphoric acid of food level promptly, the regeneration phosphoric acid mass concentration that retrieves and obtains is more than or equal to 85%, return the workshop and use and can not produce any adverse effect to production technology, realize the economic high-efficient processing and the maximize recycle of phosphoric acid resource to the useless phosphoric acid of food level, the energy saving;
2. the utility model relates to a two-section type negative pressure evaporation concentration purification treatment device of food grade waste phosphoric acid is because steam heating average distribution coefficient is high, reuse rate is high, has characteristics such as heat transfer efficiency is high, heating time is short, adopts the utility model discloses the device carries out the recovery processing total steam consumption of food grade waste phosphoric acid and is 1/3 of ordinary evaporation equipment, and the total power of operation is 1/2 of traditional evaporation equipment, has energy saving and consumption reduction, steam consumption is low, cooling water circulation volume low grade advantage, has fully utilized humidity, latent heat, has practiced thrift the raw steam consumption, has reduced the running cost;
3. the utility model relates to a two-section type negative pressure evaporation concentration purification treatment device of food grade waste phosphoric acid, through the combination of external heating type evaporator forced circulation mode, adopt the arrangement of high-low dislocation of evaporator and separator on the technology arrangement, make food grade waste phosphoric acid under the dual function and the system vacuum condition of gravity difference and thermal difference, the material in the evaporator flees, the strong circulation that the relatively cold material in the separator descends because of heating, realize forced circulation mode, guarantee the speed of material circulation more than 2m/s, effectively avoid the evaporator scale deposit to block up;
4. the utility model relates to a two-section type negative pressure evaporation concentration purification treatment device for food grade waste phosphoric acid, which adopts a negative pressure process in the whole process in the treatment process of the food grade waste phosphoric acid, ensures the sanitation requirement and the environmental protection requirement of a material production workshop, greatly reduces the evaporation temperature and saves the energy consumption;
5. the utility model relates to a concentrated purification unit of syllogic negative pressure evaporation of useless phosphoric acid of food level, in the course of treatment of the useless phosphoric acid of food level, the mode of operation is the material of business turn over in succession, has guaranteed the serialization of the useless phosphoric acid processing procedure of food level, has guaranteed the high efficiency of the useless phosphoric acid processing technology of food level promptly.
6. The utility model relates to a concentrated purification unit of syllogic negative pressure evaporation of useless phosphoric acid of food level, the heating steam condensate water of evaporimeter lets in the feeding pre-heater through the trap, and the steam loss has been avoided from the feeding pre-heater discharge to the condensate water, has also solved the noise and the pollution of steam trap.
Drawings
FIG. 1 is a block diagram of the operation principle and process flow of the two-stage negative pressure evaporation, concentration and purification device for food-grade waste phosphoric acid of the present invention;
FIG. 2 is a schematic structural view of a triple-effect negative pressure evaporation system in a two-stage negative pressure evaporation, concentration and purification treatment device for food-grade waste phosphoric acid of the present invention; in the figure, S201, a first effect separator; s202, a two-effect separator; s203, a three-effect separator; e201, a one-effect evaporator; e202, a double-effect evaporator; e203, a triple-effect evaporator; e204, a three-effect condenser; e205, a triple-effect non-condensable gas condenser; e206, a three-way dilute acid cooler; e207, a primary preheater; e208, a secondary preheater; e209, a three-stage preheater; v101, a hot water tank; v201, a three-effect dilute acid tank; v202, a three-effect gas-liquid separation tank; p101, a hot water pump; p201, a two-effect circulating pump; p202, a three-effect circulating pump; p203, a three-effect discharge pump; p204, a three-effect dilute acid pump; p205, a three-effect vacuum pump; p206, a three-effect cooling water pump; t201, a three-effect cooling tower;
FIG. 3 is a schematic structural view of a single-effect negative pressure evaporation and purification system in a two-stage negative pressure evaporation, concentration and purification treatment device for food-grade waste phosphoric acid of the present invention; in the figure, S204, a single-effect separator; e210, a single-effect evaporator; e211, a single-effect condenser; e212, a single-effect non-condensable gas condenser; e213, a single-effect dilute acid cooler; e214, a four-stage preheater; e215, a concentrated solution cooler; v203, a stock solution tank; v204, a single-effect dilute acid tank; v205, a single-effect gas-liquid separation tank; p207, single-effect circulating pump; p208, a single-effect discharge pump; p209, a feed pump; p210, a single-effect dilute acid pump; p211, a single-effect vacuum unit; p212, a single-effect cooling water pump; t202, single-effect cooling tower.
Detailed Description
The following description will further describe embodiments of the present invention with reference to the accompanying drawings and examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Examples
As shown in figure 1, the utility model relates to a two-section negative pressure evaporation concentration purification treatment device's of useless phosphoric acid of food level theory of use process flow, including following step:
s1: triple-effect negative pressure evaporation: preheating waste phosphoric acid stock solution from a workshop and then pumping the preheated waste phosphoric acid stock solution into a three-effect negative pressure evaporation system under a negative pressure condition, wherein in the three-effect negative pressure evaporation system, raw steam from the outside provides saturated steam for a first-effect evaporation unit, secondary steam generated by the first-effect evaporation unit enters a second-effect evaporation unit, the secondary steam generated by the second-effect evaporation unit enters the three-effect evaporation unit, and the secondary steam generated by the three-effect evaporation unit is cooled to form dilute acid for recovery; in a three-effect negative pressure evaporation system, the waste phosphoric acid stock solution from a workshop sequentially passes through a one-effect evaporation unit, a two-effect evaporation unit and a three-effect evaporation unit for countercurrent evaporation, and the primary phosphoric acid concentrated solution obtained after evaporation enters the step (2) for negative pressure evaporation and purification through the three-effect evaporation unit;
s2: negative pressure evaporation and purification: and (3) allowing the primary phosphoric acid concentrated solution obtained by triple-effect negative pressure evaporation to enter a single-effect negative pressure evaporation purification system, further performing negative pressure evaporation, continuously adding a certain amount of hot water into the single-effect evaporation unit, cooling secondary steam generated in the single-effect evaporation unit to form dilute acid for recovery, and cooling the secondary concentrated solution generated in the single-effect evaporation unit to form a regenerated phosphoric acid product with the mass concentration of more than or equal to 85%.
In this example, the spent phosphoric acid stock solution from the plant contained 5% by mass of HCl and 2% by mass of H, respectively3PO4. Preferably, in the step S1, the temperature of the single-effect evaporation unit is controlled to be 110 to 114 ℃, the temperature of the double-effect evaporation unit is controlled to be 90 to 94 ℃, the temperature of the triple-effect evaporation unit is controlled to be 70 to 74 ℃, and the temperature of the single-effect evaporation unit is controlled to be 110 to 114 ℃ in the step S2. And in the step S1, pumping the primary phosphoric acid concentrated solution obtained by triple-effect negative pressure evaporation into a single-effect negative pressure evaporation purification system for negative pressure evaporation purification treatment after the mass concentration of phosphoric acid is more than or equal to 50%. In the step S2, the total mass of the hot water added to the single-effect evaporation unit is three times of the theoretical evaporation solvent mass of the primary phosphoric acid concentrated solution in the three-effect negative pressure evaporation system from the step S1.
Referring to fig. 2 and fig. 3, the two-stage negative pressure evaporation, concentration and purification device for food-grade waste phosphoric acid of the present embodiment includes a three-effect negative pressure evaporation system, a single-effect negative pressure evaporation and purification system and a vacuum system, wherein:
the triple-effect negative pressure evaporation system comprises a single-effect evaporation unit, a double-effect evaporation unit and a triple-effect evaporation unit, wherein the single-effect evaporation unit, the double-effect evaporation unit and the triple-effect evaporation unit are all composed of an evaporator, a separator and a circulating pump, waste phosphoric acid raw liquid from a workshop is pumped into the separator of the single-effect evaporation unit through a feed pump, a concentrated liquid outlet of the separator of the single-effect evaporation unit is connected with a feed inlet of the separator of the double-effect evaporation unit, concentrated liquid reaching a set concentration in the single-effect evaporation unit enters the double-effect evaporation unit through liquid level difference and pressure difference in a downstream mode, a concentrated liquid outlet of the separator of the double-effect evaporation unit is connected with a feed inlet of the separator of the triple-effect evaporation unit, the concentrated liquid reaching the set concentration in the double-effect evaporation unit enters the triple-effect evaporation unit through liquid level difference and pressure difference in the downstream mode, and a concentrated liquid outlet of the separator of the triple-effect evaporation unit is connected with the single, the single-effect negative-pressure evaporation purification system is used for pumping concentrated solution reaching a set concentration in the triple-effect evaporation unit into the single-effect negative-pressure evaporation purification system; the shell pass of the evaporator of the first-effect evaporation unit is connected with external saturated raw steam, the secondary steam outlet of the separator of the first-effect evaporation unit is connected with the shell pass of the evaporator of the second-effect evaporation unit, the secondary steam outlet of the separator of the second-effect evaporation unit is connected with the shell pass of the evaporator of the third-effect evaporation unit, the secondary steam outlet of the separator of the third-effect evaporation unit is connected with a condenser, and the condenser is connected into a vacuum system through a non-condensable gas condenser; a condensate outlet of the condenser is connected with a dilute acid tank, and the dilute acid tank is connected to a dilute acid collecting system through a dilute acid pump;
the single-effect negative-pressure evaporation purification system comprises a single-effect evaporation unit, the single-effect evaporation unit consists of an evaporator, a separator and a circulating pump, concentrated solution reaching a set concentration in the triple-effect evaporation unit of the triple-effect negative-pressure evaporation system is pumped into the separator of the single-effect evaporation unit through a discharge pump, and a concentrated solution outlet of the separator of the single-effect evaporation unit is connected into a phosphoric acid collection system through the discharge pump; the shell pass of the evaporator of the single-effect evaporation unit is connected with external saturated raw steam, the secondary steam outlet of the separator of the single-effect evaporation unit is connected with a condenser, and the condenser is connected to a vacuum system through a non-condensable gas condenser; the condensate outlet of the condenser is connected with a dilute acid tank, and the dilute acid tank is connected to a dilute acid collecting system through a dilute acid pump.
Preferably, the first-effect evaporation unit, the second-effect evaporation unit, the third-effect evaporation unit and the single-effect evaporation unit are all provided with a feeding preheater, the shell side of the feeding preheater in the first-effect evaporation unit is connected with the shell side of the evaporator of the first-effect evaporation unit, the shell side of the feeding preheater in the second-effect evaporation unit is connected with the shell side of the evaporator of the second-effect evaporation unit, the shell side of the feeding preheater in the third-effect evaporation unit is connected with the shell side of the evaporator of the third-effect evaporation unit, the waste phosphoric acid raw liquid from a workshop sequentially passes through the feeding preheaters in the third-effect evaporation unit, a feeding preheater in the two-effect evaporation unit and a feeding preheater in the one-effect evaporation unit are preheated and then are driven into a separator of the one-effect evaporation unit, a condensate water outlet of the feeding preheater in the one-effect evaporation unit is connected with a hot water tank in the three-effect evaporation system, and the hot water tank is driven into the single-effect negative pressure evaporation purification system through a hot water pump for recycling or discharging;
the shell pass of the feeding preheater in the single-effect evaporation unit is connected with the shell pass of the evaporator of the single-effect evaporation unit, the concentrated solution reaching the set concentration in the triple-effect evaporation unit of the triple-effect evaporation system is preheated by the feeding preheater in the single-effect evaporation unit and then is pumped into the separator of the single-effect evaporation unit, and the condensed water of the feeding preheater in the single-effect evaporation unit is recycled or discharged outside the boiler.
Preferably, a dilute acid cooler is further arranged in the triple-effect negative-pressure evaporation system, and dilute acid in a dilute acid tank of the triple-effect negative-pressure evaporation system is cooled by the dilute acid cooler in the triple-effect negative-pressure evaporation system and then is connected to a dilute acid collection system;
still be equipped with dilute acid cooler and stock solution jar among the single-effect negative pressure evaporation clean system, dilute acid in the single-effect negative pressure evaporation clean system's the dilute acid cooler of dilute acid jar after cooling through single-effect negative pressure evaporation clean system inserts the dilute acid collecting system, the liquid outlet of stock solution jar is connected through the shell side of feed pump with single-effect negative pressure evaporation clean system's dilute acid cooler, and the useless phosphoric acid stock solution that comes from the workshop gets into in the stock solution jar deposits in the edulcoration back and squeezes into single-effect negative pressure evaporation clean system's dilute acid cooler through the feed pump in, useless phosphoric acid stock solution in the stock solution jar gets into in the three-effect negative pressure evaporation system after single-effect negative pressure evaporation clean system's dilute acid cooler preheats.
Preferably, a gas-liquid separation tank is respectively arranged in the triple-effect negative-pressure evaporation system and the single-effect negative-pressure evaporation purification system, a gas outlet of a non-condensable gas condenser of the triple-effect negative-pressure evaporation system is connected to the vacuum system through the gas-liquid separation tank in the triple-effect negative-pressure evaporation system, and a gas outlet of the non-condensable gas condenser of the single-effect negative-pressure evaporation purification system is connected to the vacuum system through the gas-liquid separation tank.
In order to further understand the technical scheme of the utility model, it is shown in combination with fig. 1 ~ 3, the two-period form negative pressure evaporation concentration purification unit of useless phosphoric acid of food level of this embodiment, its work flow is as follows:
the material flow comprises the following steps:
collecting waste phosphoric acid stock solution from a workshop, and then, entering a stock solution tank V203 of a treatment workshop for precipitation and impurity removal; feeding the raw materials in a counter-current manner by a feeding pump P209, metering the raw materials and then feeding the raw materials into a first-effect separator S201, passing through a concentrated solution cooler E215, a first-stage preheater E207, a second-stage preheater E208 and a third-stage preheater E209, and preheating by respectively utilizing the heat of secondary steam of a third-effect separator S203, the heat of secondary steam condensate of a third-effect evaporator E203 and a second-effect evaporator E202 and the heat of steam condensate of the first-effect evaporator E201; heating phosphoric acid entering the one-effect evaporation unit by saturated steam of the one-effect evaporator E201, completing vapor-liquid separation of waste phosphoric acid stock solution reaching a designed boiling point in the one-effect separator S201, and naturally circulating the waste phosphoric acid stock solution for multiple times in the one-effect evaporation unit; the waste phosphoric acid concentrated solution after the primary concentration enters a double-effect separator S202 by virtue of liquid level difference and pressure difference;
the waste phosphoric acid concentrated solution entering the double-effect evaporation unit is heated by secondary steam of the double-effect evaporator E202, the waste phosphoric acid concentrated solution reaching the designed boiling point completes vapor-liquid separation in the double-effect separator S202, and the waste phosphoric acid concentrated solution completes designed evaporation concentration through multiple forced circulation in the double-effect evaporation unit; the waste phosphoric acid concentrated solution which is re-concentrated enters a triple-effect separator S203 downstream depending on the liquid level difference and the pressure difference; the waste phosphoric acid concentrated solution entering the triple-effect evaporation unit is heated by secondary steam of the triple-effect evaporator E203, the waste phosphoric acid concentrated solution reaching the designed boiling point completes vapor-liquid separation in the triple-effect separator S203, and the waste phosphoric acid concentrated solution completes designed evaporation concentration in the triple-effect evaporation unit through multiple forced circulation; the three-effect evaporation unit is concentrated to obtain primary waste phosphoric acid concentrated solution with the mass concentration of more than or equal to 50 percent, and the primary waste phosphoric acid concentrated solution is pumped into a single-effect negative pressure evaporation purification system through a discharge pump P203;
the primary waste phosphoric acid concentrated solution with the mass concentration of more than or equal to 50% from the triple-effect negative pressure evaporation system enters a single-effect separator S204, passes through a four-stage preheater E214 on the way, and is reheated by using steam condensate water of a single-effect evaporator E210; heating the primary waste phosphoric acid concentrated solution entering the single-effect evaporation unit by saturated steam of a single-effect evaporator E210, completing vapor-liquid separation of the primary waste phosphoric acid concentrated solution reaching a designed boiling point in a single-effect separator S204, completing designed evaporation concentration of the primary waste phosphoric acid concentrated solution in the single-effect evaporation unit through multiple forced circulation to obtain a secondary concentrated solution with the mass concentration of more than or equal to 85%, passing the secondary concentrated solution through a concentrated solution cooler E215, cooling the secondary concentrated solution by using a waste phosphoric acid stock solution from a workshop to obtain regenerated phosphoric acid, and discharging the regenerated phosphoric acid to a finished acid storage tank through a single-effect discharge pump P208; meanwhile, the secondary concentrated solution preheats the waste phosphoric acid stock solution before entering the triple-effect negative-pressure evaporation system.
(II) heating steam and condensed water flow:
raw steam from the outside enters a shell pass of a one-effect evaporator E201 for heat exchange and condensation, then is preheated by a drain valve and a three-stage preheater E209, and the waste phosphoric acid stock solution is discharged to a hot water tank V101 after utilizing heat energy, hot water is pumped out by a hot water pump P101 to a single-effect negative pressure evaporation purification system to be used as a purification medium, and redundant hot water is discharged or recycled to a boiler;
the secondary steam of the first-effect separator S201 enters a shell pass of a second-effect evaporator E202, the secondary steam is cooled after heat exchange to form dilute acid, the dilute acid enters a shell pass of a second-stage preheater E208, and the dilute acid enters a shell pass of a third-effect evaporator E203 after heat is utilized to be flashed to utilize the heat;
the secondary steam of the double-effect separator S202 enters a shell pass of a triple-effect evaporator E203, the secondary steam is cooled after heat exchange to form dilute acid, the dilute acid enters a shell pass of a primary preheater E207, and the dilute acid enters a triple-effect dilute acid tank V201 after heat is utilized;
the secondary steam of the triple-effect separator S203 enters a triple-effect condenser E204, the condensed secondary steam enters a triple-effect dilute acid tank V201, the collected dilute acid is discharged to a post-treatment working section through a triple-effect dilute acid pump P204, the collected dilute acid passes through a triple-effect dilute acid cooler E206, part of the cooled dilute acid enters a triple-effect non-condensable gas condenser E205 to cool and purify non-condensable gas, and the dilute acid after purifying the non-condensable gas returns to the triple-effect dilute acid tank V201;
raw steam from the outside enters a single-effect evaporator E210 shell pass for heat exchange and condensation, and is discharged outside or returned to a boiler after being preheated by a drain valve and a four-stage preheater E214;
the secondary steam of the single-effect separator S204 enters a single-effect condenser E211, is condensed and then enters a single-effect dilute acid tank V204, the collected dilute acid is discharged to a post-treatment working section through a single-effect dilute acid pump P210, and passes through a single-effect dilute acid cooler E213 during the process, part of the cooled dilute acid enters a single-effect non-condensable gas condenser E212 to cool and purify non-condensable gas, and the dilute acid after purifying the non-condensable gas returns to the single-effect dilute acid tank V204.
(III) vacuum system
The vacuum system of the triple-effect negative-pressure evaporation system section comprises a triple-effect condenser E204, a triple-effect non-condensable gas condenser E205, a triple-effect vacuum pump P205, a triple-effect gas-liquid separation tank V202 and the like, wherein non-condensable gas in the triple-effect negative-pressure evaporation system is pumped out, the vacuum degree of the triple-effect negative-pressure evaporation system is maintained, and effective evaporation concentration is realized;
the vacuum system of the single-effect negative-pressure evaporation and purification system comprises a single-effect condenser E211, a single-effect non-condensable gas condenser E212, a single-effect vacuum unit P211, a single-effect gas-liquid separation tank V205 and the like, wherein the non-condensable gas in the single-effect negative-pressure evaporation and purification system is pumped out, the high vacuum degree of the single-effect negative-pressure evaporation and purification system is maintained, and effective high-vacuum low-temperature evaporation is realized.
The utility model discloses a two-period form negative pressure evaporation concentration purification unit of useless phosphoric acid of food level has following advantage:
1. the device is designed with a working mode of continuous feeding and intermittent discharging, an evaporation unit of the device mainly adopts vacuum external circulation concentration, so that the evaporation temperature is reduced, the evaporation speed is improved, the energy consumption is reduced, the crystallization and scaling of materials are reduced, and the normal operation and the service life of the evaporation device are ensured;
2. the food-grade phosphoric acid is treated by adopting an evaporation concentration technology, so that the technology is reliable, economic and cost-effective, and is suitable for comprehensive utilization of waste phosphoric acid in medium and small acid-related enterprises and related industries;
3. the evaporation and concentration process is adopted, so that the evaporation temperature is reduced, the service life of the equipment is prolonged, and the maintenance cost of the equipment is reduced;
4. the energy consumption is less, and the value of the recovered phosphoric acid can be reduced to the treatment cost, so that the treatment system can continuously run;
5. the device adopts a full-automatic control system and is simple to operate.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the technical principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (4)
1. The utility model provides a two-period form negative pressure evaporation concentration purification unit of useless phosphoric acid of food level which comprises a triple-effect negative pressure evaporation system, a single-effect negative pressure evaporation purification system and a vacuum system, wherein:
the triple-effect negative pressure evaporation system comprises a first-effect evaporation unit, a second-effect evaporation unit and a triple-effect evaporation unit, the first-effect evaporation unit, the second-effect evaporation unit and the third-effect evaporation unit are all composed of an evaporator, a separator and a circulating pump, waste phosphoric acid stock solution from a workshop is pumped into a separator of a first-effect evaporation unit by a feed pump, a concentrated solution outlet of the separator of the first-effect evaporation unit is connected with a feed inlet of a separator of a second-effect evaporation unit, concentrated solution in the first-effect evaporation unit enters the second-effect evaporation unit, the concentrated solution outlet of the separator of the two-effect evaporation unit is connected with the feed inlet of the separator of the three-effect evaporation unit, the concentrated solution in the two-effect evaporation unit enters the three-effect evaporation unit, the concentrated solution outlet of the separator of the triple-effect evaporation unit is connected with the single-effect negative pressure evaporation purification system through a discharge pump, the single-effect negative-pressure evaporation purification system is used for pumping concentrated solution reaching a set concentration in the triple-effect evaporation unit into the single-effect negative-pressure evaporation purification system; the shell pass of the evaporator of the first-effect evaporation unit is connected with external saturated raw steam, the secondary steam outlet of the separator of the first-effect evaporation unit is connected with the shell pass of the evaporator of the second-effect evaporation unit, the secondary steam outlet of the separator of the second-effect evaporation unit is connected with the shell pass of the evaporator of the third-effect evaporation unit, the secondary steam outlet of the separator of the third-effect evaporation unit is connected with a condenser, and the condenser is connected into a vacuum system through a non-condensable gas condenser; a condensate outlet of the condenser is connected with a dilute acid tank, and the dilute acid tank is connected to a dilute acid collecting system through a dilute acid pump;
the single-effect negative-pressure evaporation purification system comprises a single-effect evaporation unit, the single-effect evaporation unit consists of an evaporator, a separator and a circulating pump, concentrated solution reaching a set concentration in the triple-effect evaporation unit of the triple-effect negative-pressure evaporation system is pumped into the separator of the single-effect evaporation unit through a discharge pump, and a concentrated solution outlet of the separator of the single-effect evaporation unit is connected into a phosphoric acid collection system through the discharge pump; the shell pass of the evaporator of the single-effect evaporation unit is connected with external saturated raw steam, the secondary steam outlet of the separator of the single-effect evaporation unit is connected with a condenser, and the condenser is connected to a vacuum system through a non-condensable gas condenser; the condensate outlet of the condenser is connected with a dilute acid tank, and the dilute acid tank is connected to a dilute acid collecting system through a dilute acid pump.
2. The two-stage negative pressure evaporation, concentration and purification treatment device of food grade waste phosphoric acid according to claim 1, wherein the first-effect evaporation unit, the second-effect evaporation unit, the third-effect evaporation unit and the single-effect evaporation unit are all provided with a feed preheater, a shell pass of the feed preheater in the first-effect evaporation unit is connected with a shell pass of an evaporator of the first-effect evaporation unit, a shell pass of the feed preheater in the second-effect evaporation unit is connected with a shell pass of an evaporator of the second-effect evaporation unit, a shell pass of the feed preheater in the third-effect evaporation unit is connected with a shell pass of an evaporator of the third-effect evaporation unit, a discharge port of the feed preheater of the first-effect evaporation unit is connected with a feed port of a separator of the first-effect evaporation unit, a feed port of the feed preheater of the first-effect evaporation unit is connected with a discharge port of the feed preheater of the second-effect evaporation unit, the feed inlet of the feed preheater of the two-effect evaporation unit is connected with the discharge outlet of the feed preheater of the three-effect evaporation unit, the feed inlet of the feed preheater of the three-effect evaporation unit is connected with the liquid outlet of a raw liquid tank through a feed pump and is used for precipitating and removing impurities from a waste phosphoric acid raw liquid from a workshop and then pumping the waste phosphoric acid raw liquid into the feed preheater of the three-effect evaporation unit, the condensed water outlet of the feed preheater in the one-effect evaporation unit is connected with a hot water tank in a three-effect evaporation system, and the water outlet of the hot water tank is connected with or discharged from the single-effect negative pressure evaporation purification system through the hot water pump;
the shell pass of the feeding preheater in the single-effect evaporation unit is connected with the shell pass of the evaporator of the single-effect evaporation unit, the feeding hole of the feeding preheater of the single-effect evaporation unit is connected with the concentrated solution outlet of the separator of the triple-effect evaporation unit of the triple-effect evaporation system, and the condensed water outlet of the feeding preheater of the single-effect evaporation unit is connected with or discharged from the boiler.
3. The two-stage negative pressure evaporation, concentration and purification treatment device for food grade waste phosphoric acid according to claim 2, wherein a dilute acid cooler is further provided in the three-way negative pressure evaporation system, and a liquid outlet of a dilute acid tank of the three-way negative pressure evaporation system is connected with a dilute acid collection system through the dilute acid cooler of the three-way negative pressure evaporation system;
still be equipped with dilute acid cooler and concentrate cooler among the single-effect negative pressure evaporation clean system, the liquid outlet of single-effect negative pressure evaporation clean system's dilute acid jar is connected with the dilute acid collecting system through single-effect negative pressure evaporation clean system's dilute acid cooler, the liquid outlet of raw liquor jar is connected with single-effect negative pressure evaporation clean system's concentrate cooler's shell side inlet through the charge pump, the shell side liquid outlet of single-effect negative pressure evaporation clean system's concentrate cooler is connected with the feed inlet of triple-effect evaporation unit's feed preheater for squeeze into triple-effect negative pressure evaporation system's feed preheater after preheating the useless phosphoric acid raw liquor that discharges the raw liquor jar in.
4. The two-stage negative pressure evaporation, concentration and purification device for food grade waste phosphoric acid according to claim 3, wherein the three-way negative pressure evaporation system and the single-way negative pressure evaporation and purification system are respectively provided with a gas-liquid separation tank, the gas outlet of the non-condensable gas condenser of the three-way negative pressure evaporation system is connected to the vacuum system through the gas-liquid separation tank of the three-way negative pressure evaporation system, and the gas outlet of the non-condensable gas condenser of the single-way negative pressure evaporation and purification system is connected to the vacuum system through the gas-liquid separation tank.
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| CN111514599A (en) * | 2020-06-01 | 2020-08-11 | 江苏泰特联合环保科技有限公司 | Two-section type negative pressure evaporation concentration purification treatment process and device for food-grade waste phosphoric acid |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111514599A (en) * | 2020-06-01 | 2020-08-11 | 江苏泰特联合环保科技有限公司 | Two-section type negative pressure evaporation concentration purification treatment process and device for food-grade waste phosphoric acid |
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Effective date of registration: 20230427 Address after: 213148 Jia Ze Zhen Man Dun Cun, Wujin District, Changzhou City, Jiangsu Province Patentee after: CHANGZHOU TAITE ENVIRONMENTAL EQUIPMENT ENGINEERING Co.,Ltd. Address before: 212415 shuangchuang building 0212, 16 Xianlin East Road, Baohua Town, Jurong City, Zhenjiang City, Jiangsu Province Patentee before: JIANGSU TAITE UNITED ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. |