CN212587354U - Automatic wire diameter positioning and winding system - Google Patents
Automatic wire diameter positioning and winding system Download PDFInfo
- Publication number
- CN212587354U CN212587354U CN202021007772.5U CN202021007772U CN212587354U CN 212587354 U CN212587354 U CN 212587354U CN 202021007772 U CN202021007772 U CN 202021007772U CN 212587354 U CN212587354 U CN 212587354U
- Authority
- CN
- China
- Prior art keywords
- winding
- wire
- push plate
- positioning
- wire diameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Manufacture Of Motors, Generators (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
An automatic wire diameter positioning and winding system comprises a winding signal transmission unit, a winding module, a clamping mechanism and a winding positioning module. The winding positioning module comprises a wire diameter positioning mechanism and a signal receiving unit. When the signal receiving unit receives the winding signal sent by the winding signal transmitting unit, the winding module positions the lead to the winding inlet end of the object to be wound and slides to the winding groove of the object to be wound along the wire diameter positioning mechanism for positioning and winding.
Description
Technical Field
The utility model relates to a winding system, and in particular to automatic line footpath location winding system.
Background
The existing winding equipment for the motor stator has defects in the winding position of a precise control lead, so that the improvement of the yield of the winding process meets the bottleneck. If a product needs a high-quality winding process, the production and quality control cost of the product can be difficult to control. Therefore, a higher quality winding apparatus is required to meet the requirement of high-end winding process products.
SUMMERY OF THE UTILITY MODEL
Therefore, an object of the present invention is to provide an automatic wire diameter positioning and winding system, which improves the quality of winding process products.
To achieve the above object, the present invention provides an automatic wire diameter positioning and winding system, which comprises:
a winding signal transmission unit for transmitting a winding signal;
a wire winding module comprising:
a winding head for outputting a wire;
a winding driving device; and
a rotating part coupled with the winding driving device and the winding head;
a clamping mechanism for fixing an object to be wound; and
a winding positioning module, comprising:
a wire diameter positioning mechanism; and
a signal receiving unit;
when the signal receiving unit receives the winding signal, the winding module positions the lead to the winding inlet end of the object to be wound and slides to the winding groove of the object to be wound along the wire diameter positioning mechanism, and the winding driving device drives the rotating part to guide the winding head to position and wind the winding groove of the object to be wound.
The automatic wire diameter positioning and winding system comprises:
a first winding push plate and a first guide end extended by the first winding push plate; and
a second winding push plate and a second guiding end extended from the second winding push plate,
the wire is contacted with the first guiding end and slides to one end of the winding groove of the object to be wound to the other end along the first winding push plate, and is contacted with the second guiding end and slides to the winding groove of the object to be wound along the second winding push plate.
In the automatic wire diameter positioning and winding system, the wire diameter positioning mechanism further includes:
a first height adjusting mechanism coupled to the first winding push plate; and
a second height adjusting mechanism coupled to the second winding push plate,
the first height adjusting mechanism and the second height adjusting mechanism adjust the positions of the first winding push plate and the second winding push plate according to the wire diameter and the number of winding turns of the wire.
The automatic wire diameter positioning and winding system comprises:
the first winding push plate is provided with a first guide wire groove, and the first guide wire groove and the first guide end are respectively positioned at two opposite ends of the first winding push plate; and
the second winding push plate is provided with a second guide wire groove, the second guide wire groove and the second guide end are respectively positioned at two opposite ends of the second winding push plate,
wherein the wire slides to the first or second guiding slot along the first or second winding push plate for positioning winding.
The automatic wire diameter positioning and winding system comprises:
the first winding push plate is provided with a first bottom end surface which is connected with the first guide wire groove; and
the second winding push plate has a second bottom end surface connected to the second guiding groove, wherein the first bottom end surface and the second bottom end surface are pressed against the lower layer of completed winding during winding.
In the automatic wire diameter positioning and winding system, the width of the first bottom end surface is greater than the wire diameter of the wire, and the width of the second bottom end surface is greater than the wire diameter of the wire.
In the above automatic wire diameter positioning and winding system, the winding positioning module further includes:
a horizontal rotation shaft coupled to the wire diameter positioning mechanism;
when the winding module completes a first layer of winding in the winding groove of the object to be wound, the winding positioning module rotates an angle relative to the object to be wound by the horizontal rotating shaft, so that the first or second winding push plate of the wire diameter positioning mechanism faces to the opposite direction to perform a second layer of winding.
The automatic wire diameter positioning and winding system further comprises:
a rotation driving device coupled to the clamping mechanism;
the rotary driving device rotates the clamping mechanism in the opposite rotating direction according to one rotating direction of the rotating part to accelerate winding.
More than synthesizing, the utility model provides an automatic line footpath location winding system just customizes its wire winding process parameter to various wire winding demands, and whole module has the rotatory function of multiaxis, also can reach neat and tight real wire winding achievement.
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments, but the present invention is not limited thereto.
Drawings
In order to make the aforementioned and other objects, features, advantages and embodiments of the invention more comprehensible, the following detailed description is given:
fig. 1 is a side view of an automatic wire diameter positioning and winding system according to an embodiment of the present invention;
fig. 2 is a side view of an automatic wire diameter positioning and winding system according to another embodiment of the present invention;
fig. 3 is a perspective view of an automatic wire diameter positioning and winding system according to an embodiment of the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 3;
fig. 5 is a perspective view of an automatic wire diameter positioning and winding system according to another embodiment of the present invention;
fig. 6 is a perspective view of an automatic wire diameter positioning and winding system according to yet another embodiment of the present invention; and
fig. 7 shows a flow of a winding method of the automatic wire diameter positioning and winding system according to the present invention.
Wherein the reference numerals
100: automatic wire diameter positioning and winding system
102: wire winding module
102 a: winding head
102 b: winding driving device
102 c: rotating part
103: object to be wound
103 a: winding groove
104: conducting wire
105: clamping mechanism
106: winding positioning module
106 a: winding push plate
106 b: guide terminal
106 c: height adjusting mechanism
106 d: groove of lead wire
106 e: bottom end face
107: horizontal rotation axis
108: rotary driving device
108 a: rotating shaft
110: wire-wound signal transmission unit
112: signal receiving unit
120 a: direction of winding
120 b: direction of winding
200: flow path
202-214: step (ii) of
Detailed Description
An object of the present invention is to provide an automatic wire diameter positioning and winding system, which can adjust the winding process in real time according to the wire diameter or the type of the wire, and the wire can be wound in the wire slot neatly and tightly.
Fig. 1 is a side view of an automatic wire diameter positioning and winding system according to an embodiment of the present invention. The automatic wire diameter positioning and winding system 100 of the present invention comprises a winding signal transmission unit 110, a winding module 102, a clamping mechanism 105 and a winding positioning module 106. The winding positioning module 106 includes a wire diameter positioning mechanism and a signal receiving unit 112. When the signal receiving unit 112 receives the winding signal transmitted by the winding signal transmitting unit 110, the winding module 102 positions the wire 104 to the winding inlet end of the object 103 to be wound, and slides to the winding groove 103a of the object 103 to be wound along the wire diameter positioning mechanism for positioning and winding. The object to be wound 103 may for example be a stator of a motor or other inductive element.
In the embodiment of the present invention, the winding module 102 includes a winding head 102a, a winding driving device 102b, and a rotating portion 102 c. The winding head 102a serves as an output end of the wire 104. The rotating portion 102c is coupled between the winding driving device 102b and the winding head 102 a. When the winding is performed, the winding driving device 102b drives the rotating portion 102c to rotate with respect to the winding slot 103a of the object to be wound 103 to perform the winding. The winding drive 102b may be, for example, a motor or other device capable of producing rotational motion.
In an embodiment of the present invention, the signal receiving unit 112 is connected to the winding module 102, the clamping mechanism 105 and the winding positioning module 106. The routing signal transmitting unit 110 is also connected to the signal receiving unit 112 as a controller of the routing process. The routing signal transmitting unit 110 may be, for example, a programmable controller or other type of controller.
In the embodiment of the present invention, the winding positioning module 106 includes at least one winding pushing plate 106a, and the winding pushing plate 106a has a bottom end surface 106 e. The bottom surface 106e is driven by the height adjusting mechanism to press the lower layer of completed winding during winding.
In the embodiment of the present invention, the width of the bottom end surface 106e is larger than the wire diameter of the conducting wire 104, but not limited thereto. For example, the width of the bottom surface 106e may be larger than twice the diameter of the wire 104, and the wire is wound while pressing the lower layer of the completed wire, so that the wire can be wound in the winding groove 103a neatly and tightly.
Referring to fig. 1 and 2, fig. 2 is a side view of an automatic wire diameter positioning and winding system according to another embodiment of the present invention. One of the differences between the embodiments shown in fig. 1 and 2 is that the positions of the winding positioning modules 106 in the system are different, so that the winding positioning modules 106 in the two embodiments are mirror images according to the winding direction.
In the embodiment of the present invention, the winding positioning module 106 further includes a horizontal rotation shaft 107, so that the winding positioning module 106 can rotate an angle (e.g. 180 degrees) to achieve the mirror symmetry of the winding positioning module 106 in the above two figures. When the winding module 102 completes a first layer of winding (e.g., the bottom layer of winding in the figure) in the winding slot 103a of the object to be wound 103, the winding positioning module 106 rotates by an angle (e.g., 180 degrees) relative to the object to be wound 103 via the horizontal rotating shaft 107, so that the winding pushing plate 106a faces the opposite direction to perform a second layer of winding (e.g., the top layer of winding in the figure).
In one embodiment of the present invention, the automatic wire diameter positioning and winding system further comprises a rotation driving device 108 coupled to the clamping mechanism 105 by a rotating shaft 108 a. When winding, the rotation driving device 108 rotates the clamping mechanism 105 in the opposite rotation direction according to a rotation direction of the rotating portion 102c to accelerate the winding.
Please refer to fig. 3 and 4, fig. 3 is a perspective view of an automatic wire diameter positioning and winding system according to an embodiment of the present invention; fig. 4 is an enlarged view of a portion a of fig. 3. Part A is the upper half of the wire diameter positioning mechanism.
In the embodiment of the present invention, the winding positioning module 106 includes a wire diameter positioning mechanism and a signal receiving unit 112. The wire diameter positioning mechanism includes a first winding push plate 106a, a first guiding end 106b extended by the first winding push plate, a second winding push plate 106a, and a second guiding end 106b extended by the second winding push plate. The first and second winding push plates 106a and 106b are mirror images of each other in fig. 3, and the first and second guiding ends 106a and 106b are mirror images of each other in fig. 3.
In the embodiment of the present invention, when winding, the wire 104 contacts the first guiding end 106b to slide along the first winding push plate 106a (the upper half of the wire diameter positioning mechanism) to the winding groove of the object to be wound 103, and contacts the second guiding end 106b to slide along the second winding push plate 106a (the lower half of the wire diameter positioning mechanism) to the winding groove of the object to be wound 103.
In the embodiment of the present invention, the wire diameter positioning mechanism further includes a first height adjusting mechanism 106c (the upper half of the wire diameter positioning mechanism) and a second height adjusting mechanism 106c (the lower half of the wire diameter positioning mechanism). The first height adjustment mechanism 106c is coupled to the first winding push plate 106 a. The second height adjustment mechanism 106c is coupled to the second winding push plate 106 a. The first height adjustment mechanism 106c and the second height adjustment mechanism 106c adjust the positions 106a of the first winding push plate 106a and the second winding push plate according to the wire diameter and the number of windings of the wire 104. The first or second height adjusting mechanism 106c can cooperate with the motor driving and/or sliding slot mechanism to adjust the height of the winding positioning module 106 in a programmable manner, so that the height can be adjusted according to the wire diameter and the number of turns of different wires.
In an embodiment of the present invention, the first winding push plate 106A has a first guiding line groove 106d, and the first guiding line groove 106d and the first guiding end 106B are respectively located at two opposite ends of the first winding push plate 106A (see fig. 4). Similarly, the second winding push plate 106A has a second guiding line groove 106d, and the second guiding line groove 106d and the second guiding end 106B are respectively located at two opposite ends (not explicitly shown) of the second winding push plate 106A. The wire 104 is slid along the first or second winding push plate 106a to the first or second guide wire groove 106d for positioning winding. The first or second guiding wire groove 106d can be used with various wire diameter or wire type replacement jigs, such as a jig suitable for round wire or square wire.
Fig. 5 is a perspective view of an automatic wire diameter positioning and winding system according to another embodiment of the present invention. One difference between the differences of fig. 3 and fig. 5 is that the positions of the winding positioning modules 106 in the system are different, so that the winding positioning modules 106 in the two figures are mirror images according to the winding direction. Specifically, when the winding is performed in the winding direction 120a (i.e., the wires 104 are sequentially wound from left to right), the winding positioning module 106 is located at the right side (as shown in fig. 3) of the object to be wound 103, so that the winding can be performed smoothly; when the winding is performed in the winding direction 120b (i.e. the wires 104 are sequentially wound from right to left), the winding positioning module 106 is located at the left side (as shown in fig. 5) of the object to be wound 103, so that the winding can be performed smoothly. The winding positioning module 106 is in a mirror-symmetrical state at the position of fig. 3 and 5.
Fig. 6 is a perspective view of an automatic wire diameter positioning and winding system according to another embodiment of the present invention. In addition to the position relationship between the winding positioning module 106 and the object to be wound 103 (i.e. the position relationship between horizontal clamping and winding) in the above embodiments, the winding positioning module 106 and the object to be wound 103 may also have the up-and-down position relationship (i.e. the position relationship between vertical clamping and winding) as shown in fig. 6. The automatic wire diameter positioning and winding system 100 provides multi-axis rotation, so that the winding positioning module 106, the object to be wound 103 and the winding module 102 can have more position relationships to meet more customized winding process requirements.
Referring to fig. 7, a process 200 of a winding method of an automatic wire diameter positioning and winding system according to the present invention is shown. In step 202 of the process 200, the machine is automatically pre-calibrated to ensure the accuracy of the winding.
In step 204 of the process 200, parameters may be set according to the type, diameter and number of turns of the conductive wire 104.
In step 206 of the process 200, the automated wire routing and winding system lists a plurality of customizable processes for user selection or confirmation of winding execution.
In step 208a of the process 200, the system displays a winding start waiting point of the winding module for the user to select or confirm.
In step 208b of the process 200, the system displays the winding start wait point of the winding positioning module for the user to select or confirm.
In step 210 of the process 200, the wire winding may begin after the parameter setting and selection or confirmation of all the wires is completed.
In step 212a of the process 200, the winding positioning module 106 moves with the winding progress of the winding module 102.
In step 212b of the process 200, the winding positioning module 106 adjusts the height difference with the object 103 to be wound by the height adjusting mechanism 106c, or the winding positioning module 106 switches to be located on the left and right sides of the object 103 to be wound by the horizontal rotating shaft 107. In an embodiment of the present invention (please refer to fig. 1-5), after the winding slot 103a of the winding object 103 finishes the first layer of winding, when the first or second winding push plate 106a guides the wire 104 to perform the second layer of winding on the first layer of winding, the first or second bottom end surface 106e is pressed against the first layer of winding, so that the wire can be wound in the winding slot neatly and tightly.
Step 214 of the process 200 is reached when the above steps are properly completed.
More than synthesizing, the utility model provides an automatic line footpath location winding system just customizes its wire winding process parameter to various wire winding demands, and whole module has the rotatory function of multiaxis, also can reach neat and tight real wire winding achievement.
Naturally, the present invention can be embodied in many other forms without departing from the spirit or essential attributes thereof, and it should be understood that various changes and modifications can be made by one skilled in the art without departing from the spirit or essential attributes thereof, and it is intended that all such changes and modifications be considered as within the scope of the appended claims.
Claims (8)
1. An automatic wire diameter positioning and winding system is characterized by comprising:
a winding signal transmission unit for transmitting a winding signal;
a wire winding module comprising:
a winding head for outputting a wire;
a winding driving device; and
a rotating part coupled with the winding driving device and the winding head;
a clamping mechanism for fixing an object to be wound; and
a winding positioning module, comprising:
a wire diameter positioning mechanism; and
a signal receiving unit;
when the signal receiving unit receives the winding signal, the winding module positions the lead to the winding inlet end of the object to be wound and slides to the winding groove of the object to be wound along the wire diameter positioning mechanism, and the winding driving device drives the rotating part to guide the winding head to position and wind the winding groove of the object to be wound.
2. The automatic wire path positioning and winding system of claim 1, wherein the wire path positioning mechanism comprises:
a first winding push plate and a first guide end extended by the first winding push plate; and
a second winding push plate and a second guiding end extended from the second winding push plate,
the wire is contacted with the first guiding end and slides to one end of the winding groove of the object to be wound to the other end along the first winding push plate, and is contacted with the second guiding end and slides to the winding groove of the object to be wound along the second winding push plate.
3. The automatic wire path positioning and winding system of claim 2, wherein the wire path positioning mechanism further comprises:
a first height adjusting mechanism coupled to the first winding push plate; and
a second height adjusting mechanism coupled to the second winding push plate,
the first height adjusting mechanism and the second height adjusting mechanism adjust the positions of the first winding push plate and the second winding push plate according to the wire diameter and the number of winding turns of the wire.
4. The automatic wire path positioning and winding system of claim 3, wherein:
the first winding push plate is provided with a first guide wire groove, and the first guide wire groove and the first guide end are respectively positioned at two opposite ends of the first winding push plate; and
the second winding push plate is provided with a second guide wire groove, the second guide wire groove and the second guide end are respectively positioned at two opposite ends of the second winding push plate,
wherein the wire slides to the first or second guiding slot along the first or second winding push plate for positioning winding.
5. The automatic wire path positioning and winding system of claim 4, wherein:
the first winding push plate is provided with a first bottom end surface which is connected with the first guide wire groove; and
the second winding push plate has a second bottom end surface connected to the second guiding groove, wherein the first bottom end surface and the second bottom end surface are pressed against the lower layer of completed winding during winding.
6. The automatic wire diameter positioning and winding system as claimed in claim 5, wherein the first bottom end surface has a width greater than the wire diameter of the wire, and the second bottom end surface has a width greater than the wire diameter of the wire.
7. The automatic wire routing and positioning system of claim 2, wherein the wire routing and positioning module further comprises:
a horizontal rotation shaft coupled to the wire diameter positioning mechanism;
when the winding module completes a first layer of winding in the winding groove of the object to be wound, the winding positioning module rotates an angle relative to the object to be wound by the horizontal rotating shaft, so that the first or second winding push plate of the wire diameter positioning mechanism faces to the opposite direction to perform a second layer of winding.
8. The automatic wire path positioning and winding system of claim 1, further comprising:
a rotation driving device coupled to the clamping mechanism;
the rotary driving device rotates the clamping mechanism in the opposite rotating direction according to one rotating direction of the rotating part to accelerate winding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021007772.5U CN212587354U (en) | 2020-06-04 | 2020-06-04 | Automatic wire diameter positioning and winding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021007772.5U CN212587354U (en) | 2020-06-04 | 2020-06-04 | Automatic wire diameter positioning and winding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212587354U true CN212587354U (en) | 2021-02-23 |
Family
ID=74643809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021007772.5U Expired - Fee Related CN212587354U (en) | 2020-06-04 | 2020-06-04 | Automatic wire diameter positioning and winding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212587354U (en) |
-
2020
- 2020-06-04 CN CN202021007772.5U patent/CN212587354U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110164682B (en) | Winding method of winding device | |
| JP5320396B2 (en) | Wire positioning device for wire termination machine | |
| JP2011250597A (en) | Cable peeling device and rotary electric machine having coil pelt by the same | |
| CN212587354U (en) | Automatic wire diameter positioning and winding system | |
| US6009618A (en) | Apparatus for producing winding of stator coil | |
| JP5312157B2 (en) | Coil winding method and coil winding apparatus | |
| EP0582409A1 (en) | Method of winding coils of a deflection yoke and an apparatus for carrying out the same | |
| US20090300906A1 (en) | Stator manufacturing apparatus | |
| CN117914088A (en) | Full-automatic combined installation equipment of motor | |
| CN104185383A (en) | Electronic part installation head variety identifying device and method | |
| JP4040784B2 (en) | Winding device | |
| CN114552906B (en) | Processing method and processing equipment of split chute stator for motor | |
| CN106787481B (en) | Miniature motor end cover lead wire kludge | |
| KR102235654B1 (en) | Concentric axis guide winding apparatus using slip ring | |
| JPH10178767A (en) | Apparatus for winding wire on stator core | |
| CN111243857A (en) | Inductance coil and winding method and winding machine thereof | |
| CN112072878A (en) | Insulation paper assembling device and method of motor iron core insulation paper assembling machine | |
| JP2007260731A (en) | Device and method for electrically caulking coil terminal | |
| CN210807026U (en) | Simple inner rotor motor winding equipment | |
| CN110640382A (en) | Welding device for stator winding of disc type motor and using method thereof | |
| CN114822984B (en) | Be applied to line equipment of coiling of enameled wire production | |
| CN219966764U (en) | Stitch laser welding equipment | |
| CN115178950B (en) | Welding device and welding method for campus LED screen mounting frame | |
| JP5991275B2 (en) | Wiring component wiring method and wiring device | |
| KR20240065962A (en) | Apparatus for winding coil on bobbin using guides |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210223 |