CN212586237U - Melamine panel surface protrusion detection device - Google Patents
Melamine panel surface protrusion detection device Download PDFInfo
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- CN212586237U CN212586237U CN202021592230.9U CN202021592230U CN212586237U CN 212586237 U CN212586237 U CN 212586237U CN 202021592230 U CN202021592230 U CN 202021592230U CN 212586237 U CN212586237 U CN 212586237U
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Abstract
The utility model discloses a melamine plate surface protrusion detection device, which comprises a conveyor belt, an electric push rod, a mounting table, a distance measurement module, a detection rod and a control device; the detection rods are additionally arranged above the conveying belt, so that when the surface of the plate is protruded, the detection rods are jacked up at the protruded positions, laser of the distance measurement module is irradiated on the detection rods, and the accurate positions of the protrusions are obtained; the torsional spring is additionally arranged at the hinged position of the detection rod, so that when the surface of the plate is sunken, the detection rod is pressed down under the action of the torsional spring, the tail of the detection rod is lifted, and laser of the distance measurement module at the tail of the detection rod irradiates on the detection rod to obtain the accurate position of the sunken part; the infrared sensor can identify whether the plate is currently detected or not so that the control device can judge the effectiveness of the detection value of the distance measurement module.
Description
Technical Field
The utility model relates to a building board field specifically is a protruding check out test set in melamine panel surface.
Background
The melamine board is a decorative board which is formed by soaking paper with different colors or textures in melamine resin adhesive, drying to a certain curing degree, paving the paper on the surfaces of shaving boards, damp-proof boards, medium-density fiberboards, plywood boards, core-board boards, multi-layer boards or other hard fiberboard and carrying out hot pressing; in the production process of the melamine board, the surface flatness of the board is an important ring for quality control, and in the prior art, the surface flatness of the board is detected manually, so that the detection method has low efficiency and high dependence on detection experience of detection personnel.
SUMMERY OF THE UTILITY MODEL
In view of the problems in the prior art, the utility model discloses a melamine plate surface protrusion detection device, which adopts the technical scheme that the melamine plate surface protrusion detection device comprises a conveyor belt, an electric push rod, an installation platform, a distance measurement module, a detection rod and a control device, wherein the conveyor belt is installed on the control device and is driven by a driving motor, the control device is connected with the electric push rod through an installation plate, the electric push rod is vertically and downwards installed, the installation platform is fixed at the end part of the push rod, the installation platform and plates on the conveyor belt are equal in width, the two sides of the bottom surface of the installation platform are provided with connecting plates, a rotating shaft is installed between the connecting plates, the detection rod is hinged on the rotating shaft, a torsional spring is installed at the hinged part, the detection rod is an L-shaped rod, the L-shaped rod is divided into a horizontal section and a vertical section, the horizontal section is hinged with, the transverse section is in a horizontal state, the vertical section is inclined downwards when the detection rods are not in a working state, and a plurality of detection rods are distributed on the connecting plate in an adjacent mode; and a distance measuring module is arranged on the mounting table and corresponds to the position of the detection rod.
As a preferred technical scheme of the utility model, there is the locating plate on the conveyer belt, keep between two adjacent locating plates with the distance that panel length equals.
As a preferred technical scheme of the utility model, the mounting panel is the L template, the L template divide into diaphragm and riser, riser fixed mounting in the controlling means side, electric putter install in the diaphragm bottom surface.
As an optimal technical scheme of the utility model, the vertical section terminal surface of test arm has rubber for sphere and parcel.
As a preferred technical scheme of the utility model, the total two of range finding module, set up respectively in the horizontal segment both ends of test bar, the range finding module adopts laser rangefinder module when the horizontal segment of test bar is in the horizontality, range finding module range finding laser from with the test bar the horizontal segment top surface is tangent.
As an optimized technical scheme of the utility model, controlling means is last to install infrared sensor, infrared sensor with the measuring staff vertical section position is corresponding, highly with the panel position is corresponding.
As an optimal technical scheme of the utility model, controlling means is last to have bee calling organ, pass through button, display screen and input keyboard, there is microprocessor in the controlling means, microprocessor with conveyer belt driving motor electric putter the distance measuring module infrared sensor bee calling organ pass through the button the display screen with the input keyboard electrical property links to each other.
The utility model has the advantages that: the utility model discloses an install a plurality of measuring sticks additional above the conveyer belt, can appear protruding when the panel surface, protruding department will detect the pole jack-up, make ranging module's laser shine on the measuring stick, obtain prominent accurate position.
Furthermore, by additionally arranging a torsion spring at the hinged position of the detection rod, when the surface of the plate is sunken, the detection rod is pressed down under the action of the torsion spring, so that the tail of the detection rod is lifted, and laser of the distance measurement module at the tail of the detection rod irradiates on the detection rod to obtain the accurate position of the sunken part; the infrared sensor can identify whether the plate is currently detected or not so that the control device can judge the effectiveness of the detection value of the distance measurement module.
Drawings
FIG. 1 is a first diagram of the structure of the present invention;
FIG. 2 is a second diagram of the structure of the present invention;
FIG. 3 is a schematic view of the non-operating state of the detecting rod of the present invention;
FIG. 4 is a schematic view of the connection between the detection rod and the connection plate of the present invention;
fig. 5 is a schematic view of the structure of the conveyor belt according to the present invention.
In the figure: the device comprises a conveying belt, a plate 2, an electric push rod 3, a mounting table 4, a ranging module 5, a detection rod 6, a connecting plate 7, an infrared sensor 8, a torsion spring 9, a positioning plate 10, a control device 11, a mounting plate 12, a buzzer 13, a button 14, a display screen 15 and an input keyboard 16.
Detailed Description
Example 1
As shown in fig. 1 to 5, the utility model discloses a melamine plate surface protrusion detection device, which adopts the technical scheme that the melamine plate surface protrusion detection device comprises a conveyor belt 1, an electric push rod 3, an installation platform 4, a distance measurement module 5, a detection rod 6 and a control device 11, wherein the conveyor belt 1 is installed on the control device 11 and is driven by a driving motor, the control device 11 is connected with the electric push rod 3 through an installation plate 12, the electric push rod 3 is vertically and downwardly installed, the installation platform 4 is fixed at the end part of the push rod, the installation platform 4 is as wide as a plate 2 on the conveyor belt 1, connecting plates 7 are installed at two sides of the bottom surface of the installation platform 4, a rotating shaft is installed between the connecting plates 7, the detection rod 6 is hinged on the rotating shaft, a torsional spring 9 is installed at the hinged part, the detection rod 6 is an L-shaped rod, the L-shaped rod is divided into a horizontal, when the end face of the vertical section falls on the horizontal plane of the plate 2, the horizontal section is in a horizontal state, the vertical section is inclined downwards when the detection rod 6 is not in a working state, and a plurality of detection rods 6 are adjacently distributed on the connecting plate 7; and a distance measuring module 5 is arranged on the mounting table 4 and corresponds to the position of the detection rod 6.
As an optimized technical scheme of the utility model, there is locating plate 10 on the conveyer belt 1, keep between two adjacent locating plates 10 with the distance that 2 length of panel equal.
As a preferred technical scheme of the utility model, mounting panel 12 is the L template, the L template divide into diaphragm and riser, riser fixed mounting in controlling means 11 sides, electric putter 3 install in the diaphragm bottom surface.
As an optimal technical scheme of the utility model, 6 vertical section terminal surfaces of test arm have rubber for sphere and parcel.
As an optimal technical scheme of the utility model, ranging module 5 is total two, set up respectively in the horizontal segment both ends of test bar 6, ranging module 5 adopts laser rangefinder module when the horizontal segment of test bar 6 is in the horizontality, ranging module 5 range finding laser from with test bar 6 the horizontal segment top surface is tangent.
As an optimized technical scheme of the utility model, control device 11 is last to install infrared sensor 8, infrared sensor 8 with 6 vertical section positions of measuring staff are corresponding, highly with 2 positions of panel are corresponding.
As an optimal technical scheme of the utility model, controlling means 11 is last to have bee calling organ 13, pass through button 14, display screen 15 and input keyboard 16, there is microprocessor in the controlling means 11, microprocessor with 1 driving motor of conveyer belt electric putter 3 distance measuring module 5 infrared sensor 8 bee calling organ 13 pass through button 14 display screen 15 with input keyboard 16 electrical property links to each other.
As an optimized technical scheme of the utility model, be provided with the serial number on the test rod 6.
The utility model discloses a theory of operation: the thickness of a plate 2 to be detected is input by a worker through an input keyboard 16, a control device 11 adjusts an electric push rod 3 to a corresponding set pushing amount according to the input thickness of the plate, the plate 2 to be detected reaches the position below a detection rod 6 under the conveying of a conveying belt 1, an infrared sensor 8 detects that the plate 2 passes through, the control device 11 starts to judge that the detection value of a distance measuring module 5 is effective, meanwhile, the plate 2 jacks up the detection rod 6 to enable the end face of the vertical section of the detection rod 6 to fall on the top face of the plate 2, in the jacking process, a torsion spring 9 stores energy, a positioning plate 10 can effectively prevent the plate 2 from sliding backwards, when the surface of the plate 2 is flat, the top face of the horizontal section of the detection rod 6 is horizontal, the detection value of the distance measuring module 5 is an initial value, when a bulge appears on the plate 2, the bulge forces the vertical section of the detection rod 6 corresponding to the position to lift up, when a detection value changes, the driving motor of the conveyor belt 1 stops working, the control device 11 corresponds the detection value of the distance measuring module 5 to the positions of the detection rods 6 with different numbers, the number and the end information of the detection rod 6 corresponding to the protruding position are displayed on the display screen 15, an alarm is given through the buzzer 13, a worker quickly determines and marks the protruding position according to the number of the detection rod 6 on the display screen 15, then presses the button 14, the driving motor of the conveyor belt 1 is restarted, and the detection is continued; when the surface of the plate 2 is sunken, the tail of the detection rod 6 corresponding to the position of the sunken part is lifted up under the action of the torsion spring 9, the detection value of the distance measuring module 5 at the tail of the detection rod 6 is changed, the driving motor of the conveyor belt 1 stops working, the control device 11 corresponds the detection value of the distance measuring module 5 to the positions of the detection rods 6 with different numbers, the number and the end information of the detection rod 6 corresponding to the sunken position are displayed on the display screen 15 and give an alarm through the buzzer 13, a worker quickly determines the sunken position according to the number of the detection rod 6 on the display screen 15 and marks the sunken position, presses the button 14, the driving motor of the conveyor belt 1 is restarted, and the detection is continued; after 2 detections of panel are finished, infrared sensor 8 detects that no panel 2 passes through on conveyor belt 1, and controlling means 11 judges that the detection value of ranging module 5 is invalid, and detecting rod 6 resets under the effect of torsional spring 9, and the detection value change of detecting rod 6 afterbody ranging module 5 no longer triggers the warning.
The utility model discloses when detecting protrudingly or sunken, do through appear when unusual, the detection bar 6 serial numbers that the detection time and the unusual institute of the current board of conveyer belt 1 correspond confirm the abnormal point coordinate with end information, with its record on display screen 15, 1 driving motor of conveyer belt does not stop work, detects and continuously goes on, and the staff can confirm the abnormal point position according to the coordinate of display screen 15 records, improves detection speed.
The distance measuring module of the utility model adopts the HZH-D80 laser distance measuring module produced by Hangzhou brightness and technology limited company, is a commercially available product and belongs to the prior art; the utility model relates to a microprocessor adopts the type singlechip of the Itemel brand 89C51, is used for controlling the motor start and stop, the flexible and range finding module detection value data comparison of electric putter, the pin of 89C51 and the connection mode technical manual that technical guidance can refer to teaching materials or manufacturers and publish in the field can be obtained; the circuit connection of the present invention is a conventional method adopted by those skilled in the art, and can be suggested by limited tests, which belongs to the common knowledge.
Components not described in detail herein are prior art.
Although the present invention has been described in detail with reference to the specific embodiments, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge range of those skilled in the art, and modifications or variations without creative efforts are still within the scope of the present invention.
Claims (7)
1. A melamine panel surface protrusion check out test set which characterized in that: comprises a conveyor belt (1), an electric push rod (3), a mounting table (4), a distance measuring module (5), a detection rod (6) and a control device (11), wherein the conveyor belt (1) is installed on the control device (11) and driven by a driving motor, the control device (11) is connected with the electric push rod (3) through a mounting plate (12), the electric push rod (3) is vertically installed downwards, the mounting table (4) is fixed at the end part of the push rod, the mounting table (4) and plates (2) on the conveyor belt (1) are equal in width, connecting plates (7) are installed on two sides of the bottom surface of the mounting table (4), a rotating shaft is installed between the connecting plates (7), the detection rod (6) is hinged on the rotating shaft, a torsional spring (9) is installed at the hinged part, the detection rod (6) is an L-shaped rod, the L-shaped rod is divided into a transverse section and a vertical section, when the end face of the vertical section falls on the horizontal top face of the plate (2), the horizontal section is in a horizontal state, the vertical section is inclined downwards when the detection rods (6) are not in a working state, and a plurality of detection rods (6) are adjacently distributed on the connecting plate (7); and a distance measuring module (5) is arranged on the mounting table (4) and corresponds to the position of the detection rod (6).
2. The apparatus for detecting the surface protrusion of melamine board according to claim 1, wherein: the conveying belt (1) is provided with positioning plates (10), and the distance between every two adjacent positioning plates (10) is equal to the length of the plate (2).
3. The apparatus for detecting the surface protrusion of melamine board according to claim 1, wherein: the mounting panel (12) is the L template, the L template divide into diaphragm and riser, riser fixed mounting in controlling means (11) side, electric putter (3) install in the diaphragm bottom surface.
4. The apparatus for detecting the surface protrusion of melamine board according to claim 1, wherein: the end face of the vertical section of the detection rod (6) is spherical and is wrapped with rubber.
5. The apparatus for detecting the surface protrusion of melamine board according to claim 1, wherein: distance measuring module (5) total two, set up respectively in the horizontal segment both ends of measuring pole (6), distance measuring module (5) adopt laser rangefinder module when the horizontal segment of measuring pole (6) is in the horizontality, distance measuring module (5) range finding laser from with measuring pole (6) the horizontal segment top surface is tangent.
6. The apparatus for detecting the surface protrusion of melamine board according to claim 1, wherein: an infrared sensor (8) is installed on the control device (11), the infrared sensor (8) corresponds to the vertical section of the detection rod (6), and the height of the infrared sensor corresponds to the position of the plate (2).
7. The apparatus for detecting the surface protrusions of melamine boards as claimed in claim 6, wherein: there is bee calling organ (13), through button (14), display screen (15) and input keyboard (16) on controlling means (11), there is microprocessor in controlling means (11), microprocessor with conveyer belt (1) driving motor electric putter (3) ranging module (5) infrared sensor (8) bee calling organ (13) through button (14) display screen (15) with input keyboard (16) electrical property links to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021592230.9U CN212586237U (en) | 2020-08-06 | 2020-08-06 | Melamine panel surface protrusion detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021592230.9U CN212586237U (en) | 2020-08-06 | 2020-08-06 | Melamine panel surface protrusion detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212586237U true CN212586237U (en) | 2021-02-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021592230.9U Expired - Fee Related CN212586237U (en) | 2020-08-06 | 2020-08-06 | Melamine panel surface protrusion detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212586237U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114054378A (en) * | 2022-01-14 | 2022-02-18 | 常州市远川机房设备有限公司 | Movable floor detection device |
-
2020
- 2020-08-06 CN CN202021592230.9U patent/CN212586237U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114054378A (en) * | 2022-01-14 | 2022-02-18 | 常州市远川机房设备有限公司 | Movable floor detection device |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210223 Termination date: 20210806 |