CN212559345U - Multifunctional electric lifting device for high-temperature alloy casting process - Google Patents
Multifunctional electric lifting device for high-temperature alloy casting process Download PDFInfo
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- CN212559345U CN212559345U CN202021716591.XU CN202021716591U CN212559345U CN 212559345 U CN212559345 U CN 212559345U CN 202021716591 U CN202021716591 U CN 202021716591U CN 212559345 U CN212559345 U CN 212559345U
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- 238000005266 casting Methods 0.000 title claims abstract description 30
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 19
- 239000000956 alloy Substances 0.000 title claims abstract description 19
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 16
- 239000010959 steel Substances 0.000 claims abstract description 16
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 15
- 238000009434 installation Methods 0.000 claims abstract description 12
- 238000009415 formwork Methods 0.000 claims description 31
- 238000001514 detection method Methods 0.000 claims description 15
- 102000004315 Forkhead Transcription Factors Human genes 0.000 abstract description 16
- 108090000852 Forkhead Transcription Factors Proteins 0.000 abstract description 16
- 239000007788 liquid Substances 0.000 abstract description 7
- 238000012797 qualification Methods 0.000 abstract description 4
- 230000008859 change Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 229910000601 superalloy Inorganic materials 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of high-temperature alloy casting accessories, in particular to a multifunctional electric lifting device for a high-temperature alloy casting process, which saves labor, conveniently aims a fork head at a fork hole of a mould shell cylinder, saves time, ensures the temperature of casting liquid in the mould shell cylinder, ensures the qualification rate of products, and conveniently changes the fork head, and comprises a vehicle body, a lifting device, a left and right adjusting device and the mould shell cylinder, wherein the left end of the vehicle body is provided with a fixed frame, the lifting device comprises a motor, a speed reducer, two groups of bearing seats, a rotating shaft, a lifting frame, two groups of lifting steel wire ropes, a tensioning wheel, a driven gear, a driving gear and two groups of fixed pulleys, the left and right adjusting device comprises a transverse frame and a supporting beam, the inner side of the lifting frame is provided with a transverse first chute, the top end and the bottom, the left end of a supporting beam is rotatably provided with an installation shaft and an anti-overturning locking frame, and two groups of fork heads are arranged on the installation shaft.
Description
Technical Field
The utility model relates to a high temperature alloy casting auxiliary device's technical field especially relates to a high temperature alloy casting technology is with multi-functional electronic hoisting device.
Background
As is well known, in the high-temperature alloy casting process, a formwork cylinder filled with casting liquid needs to be moved to a casting station for casting, a trolley which is formed by welding and assembling is generally adopted for lifting and moving the formwork cylinder at present, a fork head is arranged at one end of the trolley and is inserted into fork holes at two sides of the formwork cylinder, then the formwork cylinder is lifted by the weight of a worker, the formwork cylinder can be lifted only by two persons when the weight of the formwork cylinder is insufficient due to the self weight of the formwork cylinder, the fork head is adjusted to be the whole hand feeling of the worker, the fork head cannot be aligned with the fork holes of the formwork cylinder frequently, the time is wasted, the temperature of the casting liquid in the formwork cylinder is reduced too much, finally, a large amount of defective products are produced, and when the formwork cylinders with different sizes are lifted, the fork head needs to be replaced, and the fork head is inconvenient to be replaced, resulting in lower reliability of use.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides a use manpower sparingly, the convenience aims at the jaw with the jaw and the fork hole of mould shell drum, saves time, guarantees the temperature of casting liquid in the mould shell drum to guarantee the qualification rate of product, and the convenience is changed the jaw, improves the high temperature alloy casting technology of reliability and uses multi-functional electronic hoisting device.
(II) technical scheme
In order to achieve the above object, the utility model provides a following technical scheme: a multifunctional electric lifting device for a high-temperature alloy casting process comprises a vehicle body, a lifting device, a left-right adjusting device and a formwork cylinder, wherein a fixed frame is arranged at the left end of the vehicle body, the lifting device comprises a motor, a speed reducer, two sets of bearing seats, a rotating shaft, a lifting frame and two sets of lifting steel wire ropes, the two sets of bearing seats are fixedly arranged on the vehicle body, two ends of the rotating shaft penetrate through the two sets of bearing seats, tensioning wheels are arranged at two ends of the rotating shaft, a driven gear is arranged in the middle of the rotating shaft, the motor and the speed reducer are both arranged on the vehicle body, the speed reducer is arranged at the output end of the motor, a driving gear is arranged at the output end of the speed reducer, the driving gear is meshed with the driven gear, the lifting frame is positioned inside the fixed frame and can slide up and down, two sets of hoisting wire rope's the other end respectively bypass two sets of fixed pulleys and with the first half regional and latter half regional connection on hoisting frame top, control adjusting device and include horizontal frame and a supporting beam, hoisting frame's inboard is provided with horizontal first spout, but horizontal frame's top and bottom pass through bearing lateral sliding and set up in first spout, a supporting beam's right-hand member and horizontal frame attach to rotatable the installation axle that is provided with in a supporting beam's left end, install the epaxial two sets of jaw that are provided with of axle, be provided with on a supporting beam and lock spacing anti-overturning locking frame to the installation axle, the both sides of mould shell drum be provided with the jaw complex fork hole.
Preferably, a storage battery for supplying electric energy to the motor is arranged on the vehicle body.
Preferably, the left front side and the left rear side of automobile body bottom all are provided with big front wheel, and the right front side and the right rear side of automobile body bottom all are provided with the universal wheel, and the right-hand member of automobile body is provided with the push rod.
Preferably, a second sliding groove in the vertical direction is formed in the inner side of the fixed frame, and the front end and the rear end of the lifting frame are slidably arranged in the second sliding groove through bearings.
Preferably, a position detection photoelectric switch for positioning the lifting frame is arranged on the fixed frame, and the position detection photoelectric switch is electrically connected with the motor.
Preferably, the last regulating plate that is provided with of fixed frame, be provided with the regulation hole of vertical direction on the regulating plate, position detection photoelectric switch is provided with two sets ofly, and two sets of position detection photoelectric switches pass through the bolt and install in the regulation hole department of regulating plate.
Preferably, the front end and the rear end of the anti-overturning locking frame are both provided with a sliding sleeve, the sliding sleeve is sleeved on the supporting beam and can transversely slide along the supporting beam, and the anti-overturning locking frame is provided with two groups of limiting holes respectively matched with the two groups of fork heads.
Preferably, two sets of positioning through holes are formed in the top end of the fixed frame, and the two sets of lifting steel wire ropes respectively penetrate through the two sets of positioning through holes.
(III) advantageous effects
Compared with the prior art, the utility model provides a many functional electric hoisting device are used to superalloy casting technology possesses following beneficial effect:
1. according to the multifunctional electric lifting device for the high-temperature alloy casting process, the rotating shaft and the tensioning wheel are driven to rotate by the motor, the tensioning wheel lifts the lifting frame through the lifting steel wire rope, the transverse frame slides left and right, so that the fork head is conveniently aligned with the fork hole of the formwork cylinder, after the fork head is inserted into the fork hole of the formwork cylinder, the lifting frame is driven to lift through the lifting steel wire rope, the formwork cylinder is lifted, manpower is saved, the fork head is conveniently aligned with the fork hole of the formwork cylinder, time is saved, the temperature of casting liquid in the formwork cylinder is guaranteed, and the qualified rate of products is guaranteed;
2. this many functional electric hoisting device are used to superalloy casting technology, the installation axle is rotatable to be installed on a supporting beam, through will installing the rotatory 180 of axle, can change the jaw, conveniently change the jaw, it is spacing to carry out the jaw through preventing the locking frame that overturns after the jaw has been changed, prevents that the installation axle from rotating, improves the use reliability.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a schematic view of the present invention in a partially enlarged manner shown in fig. 1;
fig. 3 is a schematic front view of the present invention;
fig. 4 is a schematic top view of the present invention;
in the drawings, the reference numbers: 1. a vehicle body; 2. a formwork cylinder; 3. a fixing frame; 4. a motor; 5. a speed reducer; 6. a bearing seat; 7. a rotating shaft; 8. lifting the frame; 9. hoisting a steel wire rope; 10. a tension wheel; 11. a driven gear; 12. a driving gear; 13. a fixed pulley; 14. a transverse frame; 15. A support beam; 16. a chute; 17. installing a shaft; 18. a fork head; 19. an anti-overturning locking frame; 20. a fork hole; 21. a storage battery; 22. a large front wheel; 23. a universal wheel; 24. a push rod; 25. A second chute; 26. a position detection photoelectric switch; 27. an adjusting plate; 28. an adjustment hole; 29. a sliding sleeve; 30. a limiting hole; 31. the perforation is positioned.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the utility model discloses a multifunctional electric lifting device for high temperature alloy casting process, including the automobile body 1, the lifting device, control adjusting device and the mould shell drum 2, the left end of the automobile body 1 is provided with fixed frame 3, the lifting device includes motor 4, speed reducer 5, two sets of bearing seats 6, pivot 7, lifting frame 8 and two sets of lifting wire rope 9, the two sets of bearing seats 6 are fixedly installed on the automobile body 1, the two ends of the pivot 7 pass through two sets of bearing seats 6, and both ends of the pivot 7 are provided with tension pulleys 10, the middle part of the pivot 7 is provided with driven gear 11, motor 4 and speed reducer 5 are both installed on the automobile body 1, the speed reducer 5 is installed on the output end of the motor 4, and the output end of the speed reducer 5 is provided with driving gear 12, the driving gear 12 meshes with the driven gear 11, the motor 4 drives the speed, the automatic lifting device can prevent uncontrolled free movement in the lifting process, the power of the speed reducer 5 is transmitted to a driving gear 12 in a gear pair, the driving gear 12 is meshed with a driven gear 11 to realize secondary speed reduction, the lifting frame 8 is positioned on the inner side of the fixed frame 3 and can slide up and down along the fixed frame 3, two groups of fixed pulleys 13 are arranged at the top end of the fixed frame 3, one ends of two groups of lifting steel wire ropes 9 are respectively connected with two groups of tensioning wheels 10, the other ends of two groups of lifting steel wire ropes 9 are respectively wound around the two groups of fixed pulleys 13 and are connected with the front half area and the rear half area of the top end of the lifting frame 8, the left-right adjusting device comprises a transverse frame 14 and a supporting beam 15, a transverse first sliding chute 16 is arranged on the inner side of the lifting frame 8, the top end and the bottom end of the transverse frame 14 can be transversely slidably, a mounting shaft 17 is rotatably arranged at the left end of the supporting beam 15, two groups of forks 18 are arranged on the mounting shaft 17, an anti-overturning locking frame 19 for locking and limiting the mounting shaft 17 is arranged on the supporting beam 15, fork holes 20 matched with the forks 18 are arranged on two sides of the formwork cylinder 2, a storage battery 21 for supplying electric energy to the motor 4 is arranged on the vehicle body 1, the storage battery 21 is a 72V storage battery 21, the motor 4 drives a rotating shaft 7 and a tension pulley 10 to rotate, the tension pulley 10 lifts a lifting frame 8 through a lifting steel wire rope 9, the transverse frame 14 slides left and right to conveniently align the forks 18 with the fork holes 20 of the formwork cylinder 2, after the forks 18 are inserted into the fork holes 20 of the formwork cylinder 2, the lifting frame 8 is driven to lift through the formwork steel wire rope 9, so that the formwork cylinder 2 is lifted, manpower is saved, and the forks 18 are conveniently aligned with the fork holes 20 of the formwork cylinder 2, the time is saved, guarantees the temperature of casting liquid in the mould shell drum 2 to guarantee the qualification rate of product, installation axle 17 is rotatable to be installed on a supporting beam 15, through will installing axle 17 rotatory 180, can change fork 18, conveniently change fork 18, it is spacing to fork 18 through preventing upset locking frame 19 after having changed fork 18, prevents to install the axle 17 and rotates, improves the reliability of use.
The left front side and the left rear side of 1 bottom of automobile body all are provided with big front wheel 22, and the right front side and the right rear side of 1 bottom of automobile body all are provided with universal wheel 23, and the right-hand member of automobile body 1 is provided with push rod 24, is used for supporting all weights through a pair of big front wheel 22, turns to automobile body 1 through a pair of universal wheel 23 convenience, conveniently removes automobile body 1 through push rod 24, and push rod 24 department installs brake valve lever for control motor 4 works.
A second sliding groove 25 in the vertical direction is formed in the inner side of the fixed frame 3, and the front end and the rear end of the lifting frame 8 are slidably arranged in the second sliding groove 25 through bearings; the stability of the lifting frame 8 when sliding up and down is ensured.
A position detection photoelectric switch 26 for positioning the lifting frame 8 is arranged on the fixed frame 3, the position detection photoelectric switch 26 is electrically connected with the motor 4, an adjusting plate 27 is arranged on the fixed frame 3, an adjusting hole 28 in the vertical direction is formed in the adjusting plate 27, two groups of position detection photoelectric switches 26 are arranged, and the two groups of position detection photoelectric switches 26 are arranged at the adjusting hole 28 of the adjusting plate 27 through bolts; according to the initial height of the formwork cylinder 2, the height of the photoelectric switch 26 is detected at the lower position, the height of the photoelectric switch 26 is detected at the upper position according to the height required to be lifted by the formwork cylinder 2, when the lifting frame 8 moves to the lower limit position, the fork head 18 and the fork hole 20 of the formwork cylinder 2 are positioned on the same plane, the insertion of the fork head 18 can be completed only by adjusting the transverse frame 14 left and right, when the lifting frame 8 moves to the upper limit position, the next action can be performed, the position detection photoelectric switch 26 can be connected with an alarm, and an operator is reminded to perform the next action.
The front end and the rear end of the anti-overturning locking frame 19 are both provided with sliding sleeves 29, the sliding sleeves 29 are sleeved on the supporting beam 15 and can transversely slide along the supporting beam 15, and the anti-overturning locking frame 19 is provided with two groups of limiting holes 30 which are respectively matched with the two groups of fork heads 18; when the fork 18 needs to be replaced, the anti-overturning locking frame 19 slides through the sliding sleeve 29, so that the fork 18 is separated from the limiting hole 30, the anti-overturning locking frame 19 is reset after the mounting shaft 17 is rotated to replace the fork 18, the idle fork 18 is inserted into the limiting hole 30, and the limiting of the fork 18 is completed.
The top end of the fixed frame 3 is provided with two groups of positioning through holes 31, and the two groups of hoisting steel wire ropes 9 respectively pass through the two groups of positioning through holes 31; the two sets of hoisting ropes 9 are limited by the positioning through holes 31.
When the device is used, the height of the photoelectric switch 26 is detected by adjusting the lower position according to the initial height of the formwork cylinder 2, the height of the photoelectric switch 26 is detected by adjusting the upper position according to the height to be lifted by the formwork cylinder 2, when the lifting frame 8 moves to the lower limit position, the fork head 18 and the fork hole 20 of the formwork cylinder 2 are positioned on the same plane, the insertion of the fork head 18 can be completed only by adjusting the transverse frame 14 left and right, when the lifting frame 8 moves to the upper limit position, the next action is carried out, the position of the position detection photoelectric switch 26 generally does not change, the rotating shaft 7 and the tension wheel 10 are driven to rotate by the motor 4, the tension wheel 10 lifts the lifting frame 8 through the lifting steel wire rope 9, the transverse frame 14 slides left and right without adjusting the whole vehicle body 1, and the fork head 18 is conveniently aligned with the fork hole 20 of the formwork cylinder 2, after inserting the jaw 18 into the fork hole 20 of mould shell drum 2, drive lifting frame 8 through hoisting wire rope 9 and rise, thereby promote mould shell drum 2, use manpower sparingly, conveniently aim at the jaw 20 of mould shell drum 2 with jaw 18, save time, guarantee the temperature of casting liquid in mould shell drum 2, thereby guarantee the qualification rate of product, installation axle 17 rotatable mounting is on a supporting beam 15, through will installing axle 17 rotatory 180, can change jaw 18, conveniently change jaw 18, it is spacing to jaw 18 through preventing that upset locking bracket 19 is carried out after fork 18 has been changed, prevent that installation axle 17 from rotating, improve the reliability of use.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The electrical components present therein are all electrically connected to an external master controller, and the master controller may be a conventional known device for a computer or the like to control.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A multifunctional electric lifting device for a high-temperature alloy casting process is characterized by comprising a vehicle body (1), a lifting device, a left-right adjusting device and a formwork cylinder (2), wherein a fixed frame (3) is arranged at the left end of the vehicle body (1), the lifting device comprises a motor (4), a speed reducer (5), two groups of bearing seats (6), a rotating shaft (7), a lifting frame (8) and two groups of lifting steel wire ropes (9), the two groups of bearing seats (6) are fixedly arranged on the vehicle body (1), two ends of the rotating shaft (7) penetrate through the two groups of bearing seats (6), tensioning wheels (10) are arranged at two ends of the rotating shaft (7), a driven gear (11) is arranged in the middle of the rotating shaft (7), the motor (4) and the speed reducer (5) are both arranged on the vehicle body (1), and the speed reducer (5) is arranged at, a driving gear (12) is arranged at the output end of the speed reducer (5), the driving gear (12) is meshed with a driven gear (11), the lifting frame (8) is positioned at the inner side of the fixed frame (3) and can slide up and down along the fixed frame (3), two groups of fixed pulleys (13) are arranged at the top end of the fixed frame (3), one ends of two groups of lifting steel wire ropes (9) are respectively connected with two groups of tensioning wheels (10), the other ends of the two groups of lifting steel wire ropes (9) respectively bypass the two groups of fixed pulleys (13) and are connected with the front half area and the rear half area of the top end of the lifting frame (8), the left-right adjusting device comprises a transverse frame (14) and a supporting beam (15), a transverse first sliding groove (16) is arranged at the inner side of the lifting frame (8), the top end and the bottom end of the transverse frame (14) can be transversely arranged in, the right-hand member of a supporting beam (15) is connected with horizontal frame (14) to rotatable installation axle (17) that is provided with in the left end of a supporting beam (15), be provided with two sets of jaw (18) on installation axle (17), be provided with on a supporting beam (15) and lock spacing anti-overturning locking frame (19) to installation axle (17), the both sides of mould shell drum (2) are provided with fork hole (20) with jaw (18) complex.
2. A multifunctional electric lifting device for a high-temperature alloy casting process according to claim 1, characterized in that a storage battery (21) for supplying electric energy to the motor (4) is arranged on the vehicle body (1).
3. The multifunctional electric lifting device for the high-temperature alloy casting process is characterized in that large front wheels (22) are arranged on the left front side and the left rear side of the bottom end of the vehicle body (1), universal wheels (23) are arranged on the right front side and the right rear side of the bottom end of the vehicle body (1), and a push rod (24) is arranged at the right end of the vehicle body (1).
4. The multifunctional electric lifting device for the high-temperature alloy casting process is characterized in that a second sliding groove (25) in the vertical direction is formed in the inner side of the fixing frame (3), and the front end and the rear end of the lifting frame (8) are slidably arranged in the second sliding groove (25) through bearings.
5. The multifunctional electric lifting device for the high-temperature alloy casting process is characterized in that a position detection photoelectric switch (26) for positioning the lifting frame (8) is arranged on the fixing frame (3), and the position detection photoelectric switch (26) is electrically connected with the motor (4).
6. The multifunctional electric lifting device for the high-temperature alloy casting process is characterized in that an adjusting plate (27) is arranged on the fixing frame (3), an adjusting hole (28) in the vertical direction is formed in the adjusting plate (27), two groups of position detection photoelectric switches (26) are arranged, and the two groups of position detection photoelectric switches (26) are mounted at the adjusting hole (28) of the adjusting plate (27) through bolts.
7. The multifunctional electric lifting device for the high-temperature alloy casting process according to claim 6, wherein the front end and the rear end of the anti-overturning locking frame (19) are provided with sliding sleeves (29), the sliding sleeves (29) are sleeved on the supporting beam (15) and can transversely slide along the supporting beam (15), and two groups of limiting holes (30) which are respectively matched with the two groups of fork heads (18) are arranged on the anti-overturning locking frame (19).
8. The multifunctional electric lifting device for the high-temperature alloy casting process is characterized in that the top end of the fixing frame (3) is provided with two sets of positioning through holes (31), and the two sets of lifting steel cables (9) respectively pass through the two sets of positioning through holes (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021716591.XU CN212559345U (en) | 2020-08-17 | 2020-08-17 | Multifunctional electric lifting device for high-temperature alloy casting process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021716591.XU CN212559345U (en) | 2020-08-17 | 2020-08-17 | Multifunctional electric lifting device for high-temperature alloy casting process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212559345U true CN212559345U (en) | 2021-02-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021716591.XU Withdrawn - After Issue CN212559345U (en) | 2020-08-17 | 2020-08-17 | Multifunctional electric lifting device for high-temperature alloy casting process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212559345U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112225134A (en) * | 2020-08-17 | 2021-01-15 | 河北光德精密机械股份有限公司 | Multifunctional electric lifting device for high-temperature alloy casting process |
-
2020
- 2020-08-17 CN CN202021716591.XU patent/CN212559345U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112225134A (en) * | 2020-08-17 | 2021-01-15 | 河北光德精密机械股份有限公司 | Multifunctional electric lifting device for high-temperature alloy casting process |
| CN112225134B (en) * | 2020-08-17 | 2024-08-16 | 河北光德精密机械股份有限公司 | Multifunctional electric lifting device for superalloy casting process |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20210219 Effective date of abandoning: 20240816 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20210219 Effective date of abandoning: 20240816 |
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| AV01 | Patent right actively abandoned |