CN212550196U

CN212550196U - Full-automatic hinge oil spout machine

Info

Publication number: CN212550196U
Application number: CN202020605342.7U
Authority: CN
Inventors: 陆军峰; 黄丽; 胡振中
Original assignee: Dongguan Lan Wei Automation Technology Co ltd
Current assignee: Dongguan Lan Wei Automation Technology Co ltd
Priority date: 2020-04-21
Filing date: 2020-04-21
Publication date: 2021-02-19
Anticipated expiration: 2030-04-21

Abstract

The utility model discloses a full-automatic hinge oil spout machine, which comprises a frame, the upper strata of frame is provided with multi-disc protection window, each protection window meets the lock in order to enclose into an inclosed spraying cavity, the spraying cavity is interior to erect a high-speed rotatory spray gun system, the front side of spraying cavity is provided with a long and narrow work piece input material way, the frame corresponds the position department that work piece input material said and installs hinge die clamping mechanism, a spraying cavity is sent into and/or is seen off to the work piece, the rear side of spraying cavity is provided with cascade cleaning system, hinge die clamping mechanism sets up the symmetry setting around reloading rotation driving mechanism and at least a set of, and the die clamping component that replaces each other and use, each die clamping component drive connection respectively rotates driving mechanism in reloading, a die clamping component is located the inboard of spraying cavity, another die clamping component sets up in the outside of spraying cavity. This oil spout with hinge die clamping mechanism is mobile can realize that the work piece goes up unloading fast, and can the different moulds of quick replacement, and its mechanical degree is high.

Description

Full-automatic hinge oil spout machine

Technical Field

The utility model belongs to the technical field of the spraying equipment technique and specifically relates to a full-automatic hinge oil spout machine is related to.

Background

The spraying coloring process is one of indispensable processes from mold opening to product production on the periphery of a toy, the mechanical strength and the universal strength of the oil spraying machine in the prior art are low, if in spraying preparation work, workpieces need to be respectively loaded and unloaded through other special clamping equipment, so that the structure of the spraying equipment is complex, the manufacturing cost is high, and if in spraying the periphery of toys made of different materials such as plastics, soft rubber, sponge and alloy, different clamping mechanisms need to be replaced for adaptation, the disassembly and the assembly are troublesome, and the universality is poor, so that improvement is necessary.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, the utility model aims at providing a full-automatic hinge mould oil spout machine with hinge die clamping mechanism can realize that the work piece goes up the unloading fast, and can the different moulds of quick replacement, and its simple structure, cost are with low costs.

In order to realize the purpose, the utility model discloses the technical scheme who adopts is: a full-automatic hinge oil sprayer comprises a rack, wherein a plurality of protective windows are arranged on the upper layer of the rack, the protective windows are connected and buckled to enclose a closed spraying cavity, a high-speed rotating spray gun system is erected in the spraying cavity, a long and narrow workpiece input material channel is arranged on the front side of the spraying cavity, a hinge clamping die mechanism is arranged at the position, corresponding to the workpiece input material channel, of the rack and used for feeding and/or discharging workpieces into and/or out of the spraying cavity, and a water curtain cleaning system is arranged on the rear side of the spraying cavity;

the hinge die clamping mechanism is provided with a material changing rotation driving mechanism and at least one group of die clamping assemblies which are symmetrically arranged front and back and are used alternately, each die clamping assembly is respectively connected with the material changing rotation driving mechanism in a driving mode, one die clamping assembly is located on the inner side of the spraying cavity, and the other die clamping assembly is arranged on the outer side of the spraying cavity.

In a further technical scheme, the material changing rotation driving mechanism is provided with a motor driving module and a rotating seat which is rotatably installed on a motor output shaft of the motor driving module, each clamping module respectively comprises a rotating arm and a rotation driving motor which is fixedly installed on the rotating seat, the rotating arm is connected to the rotation driving motor in a driving mode, the cross section of the rotating arm is shaped like Jiong, and a group of bilateral symmetry wave bead screws penetrate through two side walls of the rotating arm respectively to be used for locking the die.

In a further technical scheme, the water curtain cleaning system comprises a water storage tank arranged at the lower layer of the rack, a return water tank arranged at the bottom of the spraying cavity in a crossing mode and a water curtain wall arranged above the return water tank, and the water curtain wall is connected to the water storage tank through a water suction pump in a driving mode;

the return water tank is provided with at least one water outlet, and the water storage tank is provided with a filter hopper corresponding to the water outlet of the return water tank.

In a further technical scheme, the middle part of the water curtain wall is provided with at least one suction opening facing the spraying cavity, a negative pressure fan is arranged at the position, corresponding to the suction opening, of the rack, the negative pressure fan is provided with an air inlet, and the suction opening of the water curtain wall of the air inlet of the negative pressure fan is communicated.

In a further technical scheme, the filter hopper is a sliding filter hopper which is provided with at least two layers of filter screens.

In a further technical scheme, a water inlet control ball valve is arranged at the water inlet end of the water storage tank.

In a further technical scheme, the high-speed rotating spray gun system comprises an X-axis slide rail, a Y-axis slide rail, a Z-axis slide rail and a spray gun assembly, wherein the X-axis slide rail and the Y-axis slide rail are respectively erected on the upper layer of the rack in a vertical crossing manner, the Z-axis slide rail is slidably mounted on the X-axis slide rail, the spray gun assembly is provided with a spray gun motor, a pneumatic slide ring, an air inlet pipe, an oil inlet pipe and a spray gun fixing plate, the pneumatic slide ring is connected to the spray gun motor in a driving manner, the air inlet pipe and the oil inlet pipe are connected to the fixed end of the pneumatic slide ring, the bottom of the pneumatic slide ring is connected to the.

In a further technical scheme, the inboard on the upper strata of frame is provided with spray gun control scheme, cascade control scheme, presss from both sides mould control scheme and touch-control operation screen, and the rear side of the upper strata of frame is provided with main control box, and spray gun control scheme, cascade control scheme, press from both sides mould control scheme and touch-control operation screen electric connection in main control box respectively, and the touch-control operation screen shows the front side that exposes the frame.

In a further technical scheme, a mold cleaning spray gun mechanism is also erected in the spraying cavity.

After the structure is adopted, compared with the prior art, the utility model the advantage that has is:

1. this oil spout with hinge die clamping mechanism is mobile can realize the work piece and go up unloading fast, and can the different moulds of quick replacement, and its mechanical degree is high and the commonality is high.

2. This use novel spray gun system who chooses for use two spray gun structures, construct and can adapt to more types of products, and add cascade cleaning system, can keep the environment of spraying cavity clean to improve product spraying quality.

Drawings

The present invention will be further explained with reference to the drawings and examples.

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic structural view of the high speed rotary spray gun system of the present invention;

FIG. 3 is a schematic structural view of the hinge mold clamping mechanism of the present invention;

fig. 4 is a schematic structural diagram of the water curtain cleaning system of the present invention.

Description of reference numerals:

1-a frame, 2-a high-speed rotating spray gun system, 3-a hinge clamping mold mechanism and 4-a water curtain cleaning system;

10-spraying chamber, 11-protective window, 12-workpiece input material channel;

20-X-axis slide rail, 21-Y-axis slide rail, 22-Z-axis slide rail, 23-spray gun motor, 24-pneumatic slip ring and 25-spray gun fixing plate;

30-a material changing rotation driving mechanism and 31-a die clamping assembly;

300-rotating seat, 310-rotating arm, 311-autorotation driving motor and 312-wave ball screw;

40-a water storage tank, 41-a return water tank, 42-a water curtain wall, 43-a filter hopper and 420-an air suction opening.

Detailed Description

The following are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby.

As shown in fig. 1 to 4, the utility model provides a full-automatic hinge oil spraying machine, which comprises a frame 1, wherein a plurality of protective windows 11 are arranged on the upper layer of the frame 1, each protective window 11 is connected and buckled to form a closed spraying chamber 10, a high-speed rotating spray gun system 2 is arranged in the spraying chamber 10, a long and narrow workpiece input material channel 12 is arranged on the front side of the spraying chamber 10, a hinge clamping mechanism 3 is arranged at the position of the frame 1 corresponding to the workpiece input material channel 12 and used for feeding workpieces into and/or discharging the spraying chamber 10, a water curtain cleaning system 4 is arranged on the rear side of the spraying chamber 10, the hinge clamping mechanism 3 is provided with a material changing rotating driving mechanism 30 and at least one group of clamping module assemblies 31 which are symmetrically arranged front and back and are used for mutual replacement, each clamping module assembly 31 is respectively connected with the material changing rotating driving mechanism 30 in a driving way, one clamping module assembly 31 is arranged on the inner side of the spraying chamber 10, another clamp die assembly 31 is disposed outside of the spray chamber 10.

Specifically, the material changing rotation driving mechanism 30 is provided with a motor driving module and a rotating base 300 rotatably installed on a motor output shaft of the motor driving module, in practical application, the motor driving module drives the rotating base 300 to rotate, so as to drive the two mold clamping assemblies 31 to exchange positions, so as to realize loading of a workpiece into the spraying chamber 10 and unloading of the workpiece in the spraying chamber 10, and the structure is simple and the mechanical degree is high, wherein each mold clamping assembly 31 respectively comprises a rotation arm 310 and a rotation driving motor 311 fixedly installed on the rotating base 300, the rotation arm 310 is connected to the rotation driving motor 311 in a driving manner, and when the workpiece is sprayed, the rotation driving motor 311 drives the rotation arm 310 to rotate, so as to drive a mold clamped on the rear rotation arm 310 to rotate by 360 degrees to perform spraying operation.

The cross section of rotor arm 310 is "Jiong" style of calligraphy, and a set of wave pearl screw 312 that bilateral symmetry set up is worn to be equipped with respectively by two lateral walls of rotor arm 310, and when practical application needs the work piece of spraying different materials such as plastics, flexible glue, sponge, alloy, only through two wave pearl screws 312 of symmetry setting at rotor arm 310 respectively to the left and right sides of locking die, alright realize different moulds of quick replacement, its commonality is high.

In the preferred embodiment, cascade cleaning system 4 is including installing aqua storage tank 40 in the lower floor of frame 1, stretching over the return water tank 41 that sets up in spraying cavity 10 bottom and installing the cascade wall 42 in return water tank 41 top, and cascade wall 42 is connected in aqua storage tank 40 through the suction pump drive, and return water tank 41 is provided with an at least delivery port, and aqua storage tank 40 corresponds return water tank 41's delivery port department and is provided with filter hopper 43, the utility model discloses a but set up endless cascade cleaning system 4, wash spraying cavity 10 in the spraying operation to guarantee that spraying cavity 10's environment is clean, improve product spraying quality.

More specifically, the middle of the water curtain wall 42 is provided with at least one suction port 420 facing the spraying chamber 10, the frame 1 is provided with a negative pressure fan corresponding to the suction port 420, the negative pressure fan is provided with an air inlet, and the suction port 420 of the water curtain wall 42 of the air inlet of the negative pressure fan is communicated with the suction port, so that redundant oil mist in the spraying chamber 10 can be sucked out.

Wherein, filter 43 chooses for sliding fit filter 43, and this sliding fit filter 43 is equipped with two at least layers of filter screens, and its filter effect is good.

Further, a water inlet control ball valve is arranged at the water inlet end of the water storage tank 40.

Specifically, the high-speed rotating spray gun system 2 comprises an X-axis slide rail 20, a Y-axis slide rail 21, a Z-axis slide rail 22 and a spray gun assembly, wherein the X-axis slide rail 20 and the Y-axis slide rail 21 are respectively erected on the upper layer of the rack 1 in a vertical crossing manner, the Z-axis slide rail 22 is slidably mounted on the X-axis slide rail 20, the spray gun assembly is provided with a spray gun motor 23, a pneumatic slide ring 24, an air inlet pipe, an oil inlet pipe and a spray gun fixing plate 25, the pneumatic slide ring 24 is connected to the spray gun motor 23 in a driving manner, the air inlet pipe and the oil inlet pipe are connected with the fixed end of the pneumatic slide ring 24, the bottom of the pneumatic slide ring 24 is connected with the spray gun fixing plate 25, the spray gun fixing plate 25 is provided with at least two spray guns.

The inboard on the upper strata of frame 1 is provided with spray gun control scheme, cascade control scheme, press from both sides mould control scheme and touch-control operation screen, and the rear side of the upper strata of frame 1 is provided with main control box, and spray gun control scheme, cascade control scheme, press from both sides mould control scheme and touch-control operation screen electric connection in main control box respectively, and touch-control operation screen shows the front side of exposing frame 1, concentrates on main control box with the electronic circuit of this oil spout machine is whole to set up in the rear side of frame 1, easy to assemble and maintenance.

In an alternative embodiment, a mold cleaning spray gun mechanism is also mounted within the spray chamber 10.

The above description is only for the preferred embodiment of the present invention, and for those skilled in the art, there are variations on the detailed description and the application scope according to the idea of the present invention, and the content of the description should not be construed as a limitation to the present invention.

Claims

1. The utility model provides a full-automatic hinge oil spout machine which characterized in that: the automatic spraying device comprises a rack (1), wherein a plurality of protective windows (11) are arranged on the upper layer of the rack (1), each protective window (11) is connected and buckled to enclose a closed spraying chamber (10), a high-speed rotating spray gun system (2) is erected in the spraying chamber (10), a long and narrow workpiece input material channel (12) is arranged on the front side of the spraying chamber (10), a hinge die clamping mechanism (3) is arranged at a position, corresponding to the workpiece input material channel (12), of the rack (1) and used for feeding and/or sending a workpiece into and/or out of the spraying chamber (10), and a water curtain cleaning system (4) is arranged on the rear side of the spraying chamber (10);

the hinge die clamping mechanism (3) is provided with a material changing rotation driving mechanism (30) and at least one group of die clamping components (31) which are symmetrically arranged front and back and are used in a mutual replacement mode, each die clamping component (31) is respectively connected with the material changing rotation driving mechanism (30) in a driving mode, one die clamping component (31) is located on the inner side of the spraying cavity (10), and the other die clamping component (31) is arranged on the outer side of the spraying cavity (10).

2. The full-automatic hinge oil spout machine of claim 1, characterized in that: the material changing rotation driving mechanism (30) is provided with a motor driving module and a rotating seat (300) rotatably installed on a motor output shaft of the motor driving module, each clamping module (31) respectively comprises a rotating arm (310) and a rotation driving motor (311) fixedly installed on the rotating seat (300), the rotating arm (310) is in driving connection with the rotation driving motor (311), the cross section of the rotating arm (310) is shaped like a Chinese character 'Jiong', and a group of bilateral symmetry bead screws (312) are respectively arranged on two side walls of the rotating arm (310) in a penetrating mode to be used for locking the die.

3. The full-automatic hinge oil spout machine of claim 2, characterized in that: the water curtain cleaning system (4) comprises a water storage tank (40) arranged at the lower layer of the rack (1), a return water tank (41) arranged at the bottom of the spraying chamber (10) in a crossing mode and a water curtain wall (42) arranged above the return water tank (41), and the water curtain wall (42) is connected to the water storage tank (40) through a water suction pump in a driving mode;

the return water tank (41) is provided with at least one water outlet, and the water storage tank (40) is provided with a filter hopper (43) corresponding to the water outlet of the return water tank (41).

4. The full-automatic hinge oil spout machine of claim 3, characterized in that: the middle part of the water curtain wall (42) is provided with at least one suction opening (420) facing the spraying chamber (10), a negative pressure fan is arranged at the position, corresponding to the suction opening (420), of the rack (1), the negative pressure fan is provided with an air inlet, and the suction opening (420) of the water curtain wall (42) of the air inlet of the negative pressure fan is communicated.

5. The full-automatic hinge oil spout machine of claim 4, characterized in that: the filter hopper (43) is a sliding filter hopper (43), and the sliding filter hopper (43) is provided with at least two layers of filter screens.

6. The full-automatic hinge oil spout machine of claim 5, characterized in that: and a water inlet control ball valve is arranged at the water inlet end of the water storage tank (40).

7. The full-automatic hinge oil spout machine of claim 2, characterized in that: the high-speed rotating spray gun system (2) comprises an X-axis slide rail (20), a Y-axis slide rail (21), a Z-axis slide rail (22) and a spray gun assembly, wherein the X-axis slide rail (20) and the Y-axis slide rail (21) are respectively vertically crossed and erected on the upper layer of the rack (1), the Z-axis slide rail (22) is slidably installed on the X-axis slide rail (20), the spray gun assembly is provided with a spray gun motor (23), spray gun motor (23) are installed in Z axle slide rail (22), and pneumatic sliding ring (24), intake pipe, oil pipe and spray gun fixed plate (25) advance, and pneumatic sliding ring (24) drive connection is in spray gun motor (23), and intake pipe, advance oil union coupling the stiff end of pneumatic sliding ring (24), spray gun fixed plate (25) are connected to the bottom of pneumatic sliding ring (24), and two at least spray guns are installed to spray gun fixed plate (25), and the expansion end of pneumatic sliding ring (24) is received respectively to oil pipe and trachea on each spray gun.

8. The full-automatic hinge oil spout machine of claim 1, characterized in that: the inboard on the upper strata of frame (1) is provided with spray gun control scheme, cascade control scheme, presss from both sides mould control scheme and touch-control operation screen, and the rear side of the upper strata of frame (1) is provided with main control box, and spray gun control scheme, cascade control scheme, press from both sides mould control scheme and touch-control operation screen electric connection in main control box respectively, touch-control operation screen show the leading flank who exposes frame (1).

9. The full-automatic hinge oil sprayer of any one of claims 1-8, characterized in that: and a mold washing spray gun mechanism is also erected in the spraying cavity (10).