CN212535973U

CN212535973U - Three-in-one air system with vertical single tube

Info

Publication number: CN212535973U
Application number: CN202021010238.XU
Authority: CN
Inventors: 王建生; 简明坤
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-06-04
Filing date: 2020-06-04
Publication date: 2021-02-12
Anticipated expiration: 2030-06-04

Abstract

The utility model relates to the technical field of post-processing equipment of air compressors, in particular to a vertical single-tube three-in-one air system which comprises a vertically arranged processing tank; an air inlet end is fixedly arranged on one side of the upper part of the treatment tank; the upper end of the treatment tank is provided with an air outlet end; the lower end of the treatment tank is provided with a first water drainage port; a pre-cooling exchanger is inserted in the treatment tank, and an evaporator is inserted in the pre-cooling exchanger; the air inlet end is communicated with one side of the precooling exchanger, the lower end of the evaporator is positioned in the treatment tank and is fixedly provided with a cyclone separator, and the lower end of the cyclone separator is over against the first water discharge port. This trinity air system of vertical single tube, simple structure can collect interchanger, evaporimeter and cyclone, reduces the production and processing cost, reduces the energy consumption, reduces the running cost of air compressor machine, and the quality of effectual guarantee air promotes rear end equipment availability factor, the rapid processing of effectual guarantee air, the extensive popularization and use of being convenient for.

Description

Three-in-one air system with vertical single tube

Technical Field

The utility model belongs to the technical field of the technique of air compressor machine aftertreatment equipment and specifically relates to a trinity air system of vertical single tube.

Background

With the continuous development of society, air compressors are widely applied in various industries, air system cold dryers cannot be separated from normal operation of the air compressors, and the auxiliary equipment cold dryers for the air compressors are all in a structure horizontally arranged at present, so that the daily practical use of people can be met; but can discover in long-term use that the air dryer of this type of structure is in the use, and the energy consumption is great, and the equipment production degree of difficulty is great, consumes very big manpower and cost, and the dewatering effect is general, and pressure loss is also great in the whole use, has brought the inconvenience for people's in-service use.

Disclosure of Invention

The to-be-solved technical problem of the utility model is: in order to solve the problem that exists among the above-mentioned background art, provide a trinity air system of vertical single tube, simple structure can collect interchanger, evaporimeter and cyclone and integrate into one, reduces production and processing cost, reduces the energy consumption, reduces the running cost of air compressor machine, and the quality of effectual guarantee air promotes rear end equipment availability factor, the quick processing of effectual guarantee air, the extensive popularization and use of being convenient for.

The utility model provides a technical scheme that its technical problem adopted is: a vertical single-tube three-in-one air system comprises a vertically arranged treatment tank; an air inlet end is fixedly arranged on one side of the upper part of the treatment tank; the upper end of the treatment tank is provided with an air outlet end; the lower end of the treatment tank is provided with a first water drainage port; a pre-cooling exchanger is inserted in the treatment tank, and an evaporator is inserted in the pre-cooling exchanger; the air inlet end is communicated with one side of the precooling exchanger, the lower end of the evaporator is positioned in the treatment tank and is fixedly provided with a cyclone separator, and the lower end of the cyclone separator is over against the first water discharge port.

Further, in the above technical solution, a second water discharge port is further vertically provided at a position on a lower side of the treatment tank opposite to a lower portion of the pre-cooling treatment apparatus.

Further, in the above technical solution, the pre-cooling exchanger includes a top plate, a bottom plate, a tube shell and an exchange tube; the pipe shell is of a structure with through holes at two ends, and the pipe shell is inserted in an area defined by the exchange pipes.

Further, in the above technical solution, a plurality of blocking pieces are arranged in parallel on the outer wall of the pipe shell between the top plate and the bottom plate.

Further, in the above technical solution, the evaporator includes a spacer, a heat dissipation fin, a refrigerant inlet pipe and a refrigerant outlet pipe; the radiating fins are arranged in a strip structure, the spacers are uniformly arranged along the length direction of the radiating fins, and the upper ends of the radiating fins are respectively provided with a refrigerant outlet pipe and a refrigerant inlet pipe.

Further, in the above technical solution, the cyclone separator is a plurality of filter screens, and the filter screens are uniformly arranged between the evaporator and the first drain opening.

Further, in the above technical solution, the second water outlet is fixedly disposed at the upper end of the filter screen.

The utility model has the advantages that: the utility model provides a pair of trinity air system of vertical single tube, simple structure can collect interchanger, evaporimeter and cyclone, reduces production and processing cost, reduces the energy consumption, reduces the running cost of air compressor machine, and the quality of effectual guarantee air promotes rear end equipment availability factor, the rapid processing of effectual guarantee air, the extensive popularization and use of being convenient for.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a first schematic diagram of the configuration of the pre-cooling exchanger of FIG. 1;

FIG. 3 is a schematic diagram of a second configuration of the pre-cooling exchanger of FIG. 1;

fig. 4 is a schematic view of the evaporator of fig. 1.

The reference numbers in the drawings are: 1. the device comprises a treatment tank, 2, an air inlet end, 3, an air outlet end, 4, a first water discharge port, 5, a precooling exchanger, 6, an evaporator, 7, a cyclone separator, 8, a second water discharge port, 9, a top plate, 10, a bottom plate, 11, a pipe shell, 12, an exchange pipe, 13, a through hole, 14, a baffle plate, 15, a spacer, 16, a radiating fin, 17, a refrigerant inlet pipe, 18 and a refrigerant outlet pipe.

Detailed Description

In order to make the technical problem, technical solution and advantageous effects solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to further explain the present invention in detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1, 2, 3 and 4, a vertical single-tube three-in-one air system is shown, which comprises a vertically arranged treatment tank 1; an air inlet end 2 is fixedly arranged on one side of the upper part of the treatment tank 1; the upper end of the treatment tank 1 is provided with an air outlet end 3; the lower end of the treatment tank 1 is provided with a first water outlet 4; a pre-cooling exchanger 5 is inserted in the treatment tank 1, and an evaporator 6 is inserted in the pre-cooling exchanger 5; the air inlet end 2 is communicated with one side of the precooling exchanger 5, the lower end of the evaporator 6 is positioned in the treatment tank 1 and is fixedly provided with a cyclone separator 7, and the lower end of the cyclone separator 7 is opposite to the first water discharge port 4.

Wherein, a second water outlet 8 is also vertically arranged at the lower part of the precooling processor 5 at one side of the lower part of the processing tank 1. Pre-cooling exchanger 5 comprises top plate 9, bottom plate 10, shell tube 11 and exchange tube 12; roof 9 and bottom plate 10 parallel arrangement from top to bottom, through-hole 13 is all seted up with bottom plate 10 middle part in the middle part of roof 9, all pegs graft fixedly through exchange tube 12 on the circumferencial direction between roof 9 and the bottom plate 10, and tube 11 is the structure of both ends through-hole, and tube 11 inserts and establishes in the region that exchange tube 12 encloses. A plurality of baffle plates 14 are arranged between the top plate 9 and the bottom plate 10 and positioned on the outer wall of the pipe shell 11 in parallel. The evaporator 6 includes a spacer 15, a radiator fin 16, a refrigerant inlet pipe 17, and a refrigerant outlet pipe 18; the heat dissipating fins 16 are arranged in a strip structure, the spacers 15 are uniformly arranged along the length direction of the heat dissipating fins 16, and the upper ends of the heat dissipating fins 16 are respectively provided with a refrigerant outlet pipe 18 and a refrigerant inlet pipe 17. The cyclone separator 7 is a plurality of filter screens which are uniformly arranged between the evaporator 6 and the first water outlet 4. The second water outlet 8 is fixedly arranged at the upper end of the filter screen.

The use principle of the vertical single-tube three-in-one air system is as follows:

firstly, compressed air directly enters through the air inlet end 2, and after entering, the moist air contacts the precooling exchanger 5 and flows downwards along the pipe shell 11, and water can fall down at an accelerated speed due to the dead weight of the air; after the air after precooling and cooling enters the evaporator 6, the gas flows from top to bottom, the liquid water directly flows to the cyclone separator 7, and is finally discharged through the first water discharge port 4 after being filtered by the filter screens layer by layer.

The above-mentioned, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a trinity air system of vertical single tube which characterized in that: comprises a treatment tank which is arranged vertically; an air inlet end is fixedly arranged on one side of the upper part of the treatment tank; the upper end of the treatment tank is provided with an air outlet end; the lower end of the treatment tank is provided with a first water drainage port; a pre-cooling exchanger is inserted in the treatment tank, and an evaporator is inserted in the pre-cooling exchanger; the air inlet end is communicated with one side of the precooling exchanger, the lower end of the evaporator is positioned in the treatment tank and is fixedly provided with a cyclone separator, and the lower end of the cyclone separator is over against the first water discharge port.

2. The vertical single-tube three-in-one air system of claim 1, wherein: and a second water outlet is vertically arranged at one side of the lower part of the treatment tank relative to the lower part of the pre-cooling processor.

3. The vertical single-tube three-in-one air system of claim 1, wherein: the precooling exchanger comprises a top plate, a bottom plate, a tube shell and an exchange tube; the pipe shell is of a structure with through holes at two ends, and the pipe shell is inserted in an area defined by the exchange pipes.

4. The vertical single-tube three-in-one air system of claim 3, wherein: and a plurality of baffle plates are arranged on the outer wall of the pipe shell in parallel between the top plate and the bottom plate.

5. The vertical single-tube three-in-one air system of claim 1, wherein: the evaporator comprises a spacer, a radiating fin, a refrigerant inlet pipe and a refrigerant outlet pipe; the radiating fins are arranged in a strip structure, the spacers are uniformly arranged along the length direction of the radiating fins, and the upper ends of the radiating fins are respectively provided with a refrigerant outlet pipe and a refrigerant inlet pipe.

6. The vertical single-tube three-in-one air system of claim 2, wherein: the cyclone separator is a plurality of filter screens, and the filter screens are uniformly arranged between the evaporator and the first drainage port.

7. The vertical single-tube three-in-one air system of claim 6, wherein: the second water outlet is fixedly arranged at the upper end of the filter screen.