CN212528640U

CN212528640U - Energy-saving device for producing steel wire composite pipe

Info

Publication number: CN212528640U
Application number: CN202021095609.9U
Authority: CN
Inventors: 黄小军; 唐宝刚; 曹轲; 陈杉; 张俊
Original assignee: Xi'an Zhongcai Profiles Co ltd
Current assignee: Xi'an Zhongcai Profiles Co ltd
Priority date: 2020-06-12
Filing date: 2020-06-12
Publication date: 2021-02-12
Anticipated expiration: 2030-06-12

Abstract

The utility model relates to the technical field of steel wire composite pipe production and processing, in particular to an energy-saving device for steel wire composite pipe production, which comprises a shaping water tank, wherein the bottom of the shaping water tank is fixedly connected with a support frame through screws, a second vacuum pump is fixedly arranged under the bottom of the shaping water tank, one side of the second vacuum pump is communicated with a connecting pipeline, and the other side of the connecting pipeline is hermetically connected with a mould, in the utility model, through the arranged sealing washer, a sleeve pipe, a covering, the connecting pipeline and the mould, when the connecting end of the connecting pipeline and the mould leaks gas in the process of providing vacuum, the leaked gas can directly enter the sleeve pipe under the sealing connection of the sealing washer, so that the covering expands due to the entering of the gas, and whether the connecting end leaks gas can be detected only by observing whether the covering in a structure like the Chinese character 'kou' expands or not in the later stage, the working efficiency of vacuum supply at the later stage can be guaranteed.

Description

Energy-saving device for producing steel wire composite pipe

Technical Field

The utility model relates to a compound pipe production and processing technology field of steel wire specifically is a compound pipe production economizer of steel wire.

Background

Steel wire composite pipe is steel wire net skeleton plastics composite pipe, is the compound pipe of the neotype steel skeleton plastics that a section improved, and this composite pipe has good flexibility, is applicable to long distance and buries ground with water supply, gas transmission pipe-line system, when producing this composite pipe and add man-hour, need come for processing equipment with the help of the vacuum pump provides the vacuum, solves the high problem of energy consumption in the equipment production process to an energy-conserving effect.

Economizer is in the market through providing the vacuum, and can be consuming time in the saving equipment production process, and the work efficiency that provides the vacuum operation is reduced extremely easily to the gas leakage phenomenon of the vacuum pump body to the splashing of the inside liquid of water tank equipment overflows, will increase the degree of difficulty when later stage carries out cleaning operation to equipment.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a steel wire composite pipe produces economizer to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

an energy-saving device for producing steel wire composite pipes comprises a shaping water tank, wherein the bottom of the shaping water tank is fixedly connected with a supporting rack through screws, a second vacuum pump is fixedly arranged at a position under the bottom of the shaping water tank, one side of the second vacuum pump is communicated with a connecting pipeline, the other side of the connecting pipeline is hermetically connected with a mold, the outer end of one side of the connecting pipeline is matched and sleeved with a sleeve, a first vacuum pump is arranged at a position under the bottom of the connecting pipeline, a first valve body is connected to the obliquely upper position of the first vacuum pump, a second valve body is communicated with the middle position of the connecting pipeline, a side baffle is arranged at the top of the shaping water tank, slide rails are fixed at two side positions of the shaping water tank, slide columns are welded at two sides of the bottom of the side baffle, a movable plate is arranged at one side of the side baffle, and a spring is fixed at, and the position in the dead ahead of the top of fly leaf installs the connection plate, connection plate is through articulated even axle and fly leaf swing joint, and one side of connection plate and one side welded fastening of side shield, sheathed tube middle part position sealing connection has the covering, and sheathed tube bottom position is fixed with seal ring, sheathed tube top is provided with flange through integrated into one piece.

Preferably, the inside of the shaping water tank is communicated with the inside of the second vacuum pump through the vertical short pipe, the second vacuum pump is in sealing connection with the mold through a connecting pipeline, and the inside of the connecting pipeline is communicated with the inside of the vertical short pipe.

Preferably, the inside of the connecting pipeline is communicated with the inside of the first valve body through a pipeline, and the connecting pipeline is hermetically connected with the first vacuum pump through the first valve body.

Preferably, the sleeve and the connecting pipeline are connected to form a nested structure, the sleeve is fixed by a connecting flange and a mold bolt, and the middle of the sleeve is provided with a skin in a square structure.

Preferably, the side shield is connected with the slide rail in a sliding manner through a sliding column, a movable plate is arranged on one side of the side shield in an inclined structure, the movable plate is connected with a connecting plate through a hinged connecting shaft to form a movable structure, the movable plate and the spring are connected to form an elastic structure, and one side of the spring and one side of the side shield are welded and fixed.

Compared with the prior art, the beneficial effects of the utility model are that:

1. in the utility model, through the arranged sealing washer, the sleeve, the skin, the connecting pipeline and the mould, when the connecting end of the connecting pipeline and the mould leaks gas in the process of providing vacuum, the leaked gas can directly enter the inside of the sleeve under the sealing connection of the sealing washer, so that the skin expands due to the gas entering, and whether the skin in a 'mouth' structure expands or not can be detected only by observing whether the skin expands or not in the later stage, thereby ensuring the working efficiency when vacuum is provided in the later stage;

2. the utility model discloses in, side shield through setting up, a spring, the fly leaf, slide rail and slip post, combine under the connection cooperation of slide rail and slip post, side shield after drawing realizes upwards gliding operation and when ascending a certain position, the fly leaf will be with the help of the resilience effort of spring, the state of slope is adjusted to after realizing the upset, when forming the throwing of product, lead to liquid to take place to splash when the phenomenon, the side shield is when playing the guard action to splashing of liquid, will come to play the direction to liquid with the help of the slope of fly leaf, bring back the effect, through the inside of the leading-in former box of liquid that will splash in time at the protection in-process, can avoid in the joint crack of liquid direct inflow protective plate body.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic diagram of the movable plate structure of the present invention;

fig. 3 is a schematic structural diagram of a portion a of fig. 1 according to the present invention.

In the figure: 1-a shaping water tank, 2-a supporting frame, 3-a connecting pipeline, 4-a mould, 5-a sleeve, 6-a first vacuum pump, 7-a first valve body, 8-a second valve body, 9-a second vacuum pump, 10-a side baffle, 11-a slide rail, 12-a slide column, 13-a movable plate, 14-a spring, 15-an engaging plate, 16-a hinged connecting shaft, 17-a skin, 18-a sealing washer and 19-a connecting flange.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution:

an energy-saving device for producing a steel wire composite pipe comprises a shaping water tank 1, wherein the bottom of the shaping water tank 1 is fixedly connected with a supporting rack 2 through screws, a second vacuum pump 9 is fixedly arranged right below the bottom of the shaping water tank 1, one side of the second vacuum pump 9 is communicated with a connecting pipeline 3, the other side of the connecting pipeline 3 is hermetically connected with a mold 4, the outer end of one side of the connecting pipeline 3 is matched and sleeved with a sleeve 5, a first vacuum pump 6 is arranged right below the bottom of the connecting pipeline 3, a first valve body 7 is connected to the obliquely upper position of the first vacuum pump 6, a second valve body 8 is communicated to the middle position of the connecting pipeline 3, a side baffle 10 is arranged at the top of the shaping water tank 1, slide rails 11 are fixed at two sides of the shaping water tank 1, sliding columns 12 are welded at two sides of the bottom of the side baffle 10, and a movable plate 13 is arranged at, a spring 14 is fixed on one side of the middle lower end of the movable plate 13, a connecting plate 15 is installed right ahead of the top of the movable plate 13, the connecting plate 15 is movably connected with the movable plate 13 through a hinged connecting shaft 16, one side of the connecting plate 15 and one side of the side baffle 10 are welded and fixed, a skin 17 is connected to the middle of the sleeve 5 in a sealing mode, a sealing washer 18 is fixed to the bottom of the sleeve 5, and a connecting flange 19 is arranged on the top of the sleeve 5 through integral forming.

The interior of the shaping water tank 1 is communicated with the interior of the second vacuum pump 9 through the vertical short pipe, the second vacuum pump 9 is hermetically connected with the mold 4 through the connecting pipeline 3, the interior of the connecting pipeline 3 is communicated with the interior of the vertical short pipe, when the vacuum is required to be provided for the equipment, the second vacuum pump 9 which is 4kw per se can simultaneously provide vacuum for the interiors of the shaping water tank 1 and the mold 4 through the connecting pipeline 3 after the second vacuum pump 9 is started under the arrangement of mutual communication, and the simultaneous work of the shaping water tank 1 and the mold 4 is completely met; the interior of the connecting pipeline 3 is communicated with the interior of the first valve body 7 through a pipeline, the connecting pipeline 3 is hermetically connected with the first vacuum pump 6 through the first valve body 7, when the vacuum requirement degree is required to be adjusted according to equipment in a production process, the setting water tank 1 and the mold 4 are under the setting of mutual communication, the second valve body 8 is closed to open the first valve body 7 when the equipment runs, so that the first vacuum pump 6 with the pressure of 2.2kw is closed, only the second vacuum pump 9 with the pressure of 4kw runs, and the electric energy of 2.2kw/h can be saved in hours; the sleeve 5 and the connecting pipeline 3 are connected to form a nested structure, the sleeve 5 is fixed with the mould 4 through a connecting flange 19 by bolts, the middle part of the sleeve 5 is provided with a skin 17 in a 'mouth' structure, when the connecting pipeline 3 is combined to realize the sealing connection with the mould 4, the sleeve 5 is nested with the connecting pipeline 3 by self in a matching way, the sealing connection with the mould 4 can be realized through the connecting flange 19, when the connecting end of the connecting pipeline 3 and the mould 4 leaks gas in the process of providing vacuum for equipment, the leaked gas can directly enter the sleeve 5 in the state of the sealed nesting under the sealing connection of the sealing washer 18, so that the skin 17 expands due to the entering of the gas, and later-stage workers only need to observe whether the skin 17 in the 'mouth' structure expands in the vacuum providing operation process, whether the connecting end leaks air or not can be detected, the structure enables the whole device to have an air leakage detection structure, meanwhile, the phenomenon of air leakage occurs in time, the replacement operation carried out in the later period is convenient, and the structure relates to the skin expansion principle and is the prior art; the side baffle 10 is connected with the slide rail 11 through the sliding column 12 in a sliding way, one side of the side baffle 10 is provided with a movable plate 13 which is distributed in an inclined structure, the movable plate 13 forms a movable structure through the connection of a hinged connecting shaft 16 and a connecting plate 15, the movable plate 13 and a spring 14 are connected to form an elastic structure, one side of the spring 14 and one side of the side baffle 10 are welded and fixed, before the formed product is sent into the inside of the shaping water tank 1 for cooling treatment, under the connection and matching of the slide rail 11, the side baffle 10 which is pulled can realize the upward sliding operation through the sliding column 12 until the side baffle 10 which is positioned through the engagement of a nut and the sliding column 12 rises to a certain position, the movable plate 13 can be adjusted to an inclined state through the hinged connecting shaft 16 by virtue of the resilience acting force of the spring 14 to throw the formed product, when leading to liquid to take place to splash the phenomenon, side shield 10 when playing the guard action to splashing of liquid, will come to play the direction, take back the effect to liquid with the help of the slope of fly leaf 13, this structure when making whole device have a protection and guide structure, through the inside of the leading-in former box of liquid that in time will splash at the protection in-process, can avoid liquid directly to flow into the joint crack of protective plate body.

The working process is as follows: when the vacuum demand degree needs to be adjusted according to equipment in the production process, the shaping water tank 1 and the mould 4 are communicated with each other, the second valve body 8 is closed and the first valve body 7 is opened when the equipment runs, so that the first vacuum pump 6 with the pressure of 2.2kw is closed, the second vacuum pump 9 with the pressure of 4kw only runs, 2.2kw/h of electric energy can be saved in hours, the input of energy consumption is saved by judging whether one vacuum pump can be closed in the production process, when the connecting end of the connecting pipeline 3 and the mould 4 leaks gas in the process of providing vacuum for the equipment, the leaked gas directly enters the inside of the sleeve 5 in the state of sealing nesting under the sealing connection of the sealing washer 18, so that the skin 17 expands due to the entering of the gas, a later-stage worker only needs to observe whether the skin 17 with the structure of the shape of the Chinese character 'kou' expands or not in the vacuum providing operation process, can detect out whether the link leaks gas, the operation of upwards sliding will be realized through slip post 12 to the side shield 10 after receiving the traction, until the side shield 10 after obtaining the position location through the cooperation of nut and slip post 12 is after rising to a certain position, fly leaf 13 will be adjusted the state of slope with the help of spring 14's resilience effort after realizing the upset through articulated even axle 16, when throwing because of the shaping product, when leading to liquid to take place the phenomenon of splashing, side shield 10 will play the guard action to splashing of liquid when, will play the direction, the effect of taking back to liquid with the help of the slope of fly leaf 13.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a steel wire composite pipe production economizer, is including design water tank (1), its characterized in that: the bottom of the shaping water tank (1) is fixedly connected with a supporting rack (2) through a screw, a second vacuum pump (9) is fixedly arranged at a position under the bottom of the shaping water tank (1), one side of the second vacuum pump (9) is communicated with a connecting pipeline (3), the other side of the connecting pipeline (3) is hermetically connected with a mold (4), a sleeve (5) is sleeved at the outer end of one side of the connecting pipeline (3), a first vacuum pump (6) is installed at a position under the bottom of the connecting pipeline (3), a first valve body (7) is connected at a position obliquely above the first vacuum pump (6), a second valve body (8) is communicated at the middle position of the connecting pipeline (3), a side baffle (10) is installed at the top of the shaping water tank (1), slide rails (11) are fixedly arranged at two side positions of the shaping water tank (1), and sliding columns (12) are welded at two sides of the bottom of the side baffle (10), and one side of side shield (10) is provided with fly leaf (13), well lower extreme one side of fly leaf (13) is fixed with spring (14), and the position in the dead ahead in top of fly leaf (13) installs connection plate (15), connection plate (15) are through articulated even axle (16) and fly leaf (13) swing joint, and one side welded fastening of one side of connection plate (15) and side shield (10), the middle part position sealing connection of sleeve pipe (5) has covering (17), and the bottom position of sleeve pipe (5) is fixed with seal ring (18), the top of sleeve pipe (5) is provided with flange (19) through integrated into one piece.

2. The steel wire composite pipe production energy-saving device according to claim 1, characterized in that: the inside of the sizing water tank (1) is communicated with the inside of the second vacuum pump (9) through the vertical short pipe, the second vacuum pump (9) is connected with the mould (4) in a sealing mode through the connecting pipeline (3), and the inside of the connecting pipeline (3) is communicated with the inside of the vertical short pipe.

3. The steel wire composite pipe production energy-saving device according to claim 1, characterized in that: the inside of connecting tube (3) is through the inside intercommunication of pipeline and first valve body (7), and connecting tube (3) are through first valve body (7) and first vacuum pump (6) sealing connection.

4. The steel wire composite pipe production energy-saving device according to claim 1, characterized in that: the sleeve (5) and the connecting pipeline (3) are connected to form a nested structure, the sleeve (5) is fixed with the die (4) through a connecting flange (19) by bolts, and the middle of the sleeve (5) is provided with a skin (17) in a square structure.

5. The steel wire composite pipe production energy-saving device according to claim 1, characterized in that: side shield (10) are through slip post (12) and slide rail (11) sliding connection, and one side of side shield (10) is provided with and is the fly leaf (13) that slope column structure distributes and sets up, fly leaf (13) constitute the active structure through the connection of articulated even axle (16) and connection board (15), and the connection of fly leaf (13) and spring (14) constitutes elastic construction, one side of spring (14) and one side welded fastening of side shield (10).